Repair manual
Wiring diagrams
Mazda 6 GH facelift Repair Manual
Step-by-step repair and maintenance instructions for the Mazda 6 GH facelift (2009–2013): removal, installation, adjustment, diagnostics and parameter checks with illustrations.
- Automatic Transaxle - Overhaul (AW6A-EL, AW6AX-EL)
- Automatic Transaxle - Overhaul (FS5A-EL)
- On-Board Diagnostic - Automatic Transaxle [FS5A-EL]
- On-Board Diagnostic - Automatic Transaxle [AY6A-EL]
- Automatic Transaxle - Service, Removal & Installation [FS5A-EL]
- Symptom Troubleshooting - Automatic Transaxle [FS5A-EL]
- Automatic Transaxle - Service, Removal & Installation [AY6A-EL]
- Automatic Transmission - Automatic Transaxle Shift Mechanism
- Symptom Troubleshooting - Automatic Transaxle [AY6A-EL]
- Technical Data - Transmission/transaxle
- Service Tools - Transmission/transaxle
- OIL PUMP DISASSEMBLY/ASSEMBLY
- Oil Pump Cover Disassembly Note
- Inner Rotor, Outer Rotor Disassembly Note
- CLUTCH COMPONENT DISASSEMBLY/ASSEMBLY
- Snap Ring (3-4 clutch) Disassembly Note
- 3-4 Clutch Piston Disassembly Note
- Reverse Piston Disassembly Note
- One-Way Clutch Retainer Disassembly Note
- Assembly Procedure
- Low and Reverse Brake Piston Disassembly Note
- DIRECT CLUTCH DISASSEMBLY/ASSEMBLY
- Reduction Brake Piston Disassembly Note
- PARKING MECHANISM DISASSEMBLY/ASSEMBLY
- SECONDARY GEAR AND OUTPUT GEAR DISASSEMBLY/ASSEMBLY
- PRIMARY GEAR DISASSEMBLY/ASSEMBLY
- Bearing Disassembly Note
- Bearing Assembly Note
- PRIMARY CONTROL VALVE BODY DISASSEMBLY/ASSEMBLY Primary Control Valve Body Disassembly
- Upper Control Valve Body Disassembly/Assembly
- Main Control Valve Body Disassembly/Assembly
- Primary Control Valve Body Assembly
- SECONDARY CONTROL VALVE BODY DISASSEMBLY/ASSEMBLY Secondary Control Valve Body Disassembly
- Secondary Main Control Valve Body Disassembly/Assembly
- Differential Disassembly
- Roll pin disassembly note
- Differential Assembly
- AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT [AY6A-EL]
- TRANSAXLE RANGE (TR) SWITCH REMOVAL/INSTALLATION [AY6A-EL]
- M POSITION SWITCH REMOVAL/INSTALLATION [AY6A-EL]
- UP SWITCH REMOVAL/INSTALLATION [AY6A-EL]
- DOWN SWITCH REMOVAL/INSTALLATION [AY6A-EL]
- TRANSAXLE FLUID TEMPERATURE (TFT) SENSOR REMOVAL/INSTALLATION [AY6A-EL]
- INPUT/TURBINE SPEED SENSOR REMOVAL/INSTALLATION [AY6A-EL]
- VEHICLE SPEED SENSOR (VSS) REMOVAL/INSTALLATION [AY6A-EL]
- COUPLER COMPONENT REMOVAL/INSTALLATION [AY6A-EL]
- LINE PRESSURE CONTROL SOLENOID REMOVAL/INSTALLATION [AY6A-EL]
- SHIFT SOLENOID A REMOVAL/INSTALLATION [AY6A-EL]
- SHIFT SOLENOID B REMOVAL/INSTALLATION [AY6A-EL]
- SHIFT SOLENOID C REMOVAL/INSTALLATION [AY6A-EL]
- SHIFT SOLENOID D REMOVAL/INSTALLATION [AY6A-EL]
- SHIFT SOLENOID E REMOVAL/INSTALLATION [AY6A-EL]
- SHIFT SOLENOID F REMOVAL/INSTALLATION [AY6A-EL]
- TCM REMOVAL/INSTALLATION [AY6A-EL]
- BREATHER COMPONENT REMOVAL/INSTALLATION [AY6A-EL]
- OIL SEAL (MANUAL SHAFT) REPLACEMENT [AY6A-EL]
- OIL SEAL (DIFFERENTIAL) REPLACEMENT [AY6A-EL]
- OIL COOLER REMOVAL/INSTALLATION [AY6A-EL]
- CONTROL VALVE BODY COVER REPLACEMENT [AY6A-EL]
- CONTROL VALVE BODY REMOVAL/INSTALLATION [AY6A-EL]
- AUTOMATIC TRANSAXLE REMOVAL/INSTALLATION [AY6A-EL]
- No. 4 Engine Mount Bracket installation Note
- OIL SEAL (OIL PUMP) REPLACEMENT [AY6A-EL]
- OIL STRAINER REMOVAL/INSTALLATION [AY6A-EL]
- Mechanical System Test Preparation
- Line Pressure Test
- Stall Test
- Time Lag Test
- ROAD TEST [FS5A-EL]
- Road Test Preparation
- D Position Test
- M Position Test
- P Position Test
- Automatic Transaxle Fluid (ATF) Level Inspection
- TRANSAXLE RANGE (TR) SWITCH INSPECTOR [FS5A-EL]
- M POSITION SWITCH INSPECTION [FS5A-EL]
- UP SWITCH INSPECTION [FS5A-EL]
- DOWN SWITCH INSPECTION [FS5A-EL]
- TRANSAXLE FLUID TEMPERATURE (TFT) SENSOR INSPECTION [FS5A-EL]
- OIL PRESSURE SWITCH INSPECTION [FS5A-EL]
- INPUT/TURBINE SPEED SENSOR INSPECTION [FS5A-EL]
- INTERMEDIATE SENSOR INSPECTION [FS5A-EL]
- VEHICLE SPEED SENSOR (VSS) INSPECTION [FS5A-EL]
- SOLENOID VALVE INSPECTION [FS5A-EL]
- Operating inspection
- TCM INSPECTION [FS5A-EL]
- AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT [FS5A-EL]
- TRANSAXLE RANGE (TR) SWITCH REMOVAL/INSTALLATION [FS5A-EL]
- M POSITION SWITCH REMOVAL/INSTALLATION [FS5A-EL]
- UP SWITCH REMOVAL/INSTALLATION [FS5A-EL]
- DOWN SWITCH REMOVAL/INSTALLATION [FS5A-EL]
- TRANSAXLE FLUID TEMPERATURE (TFT) SENSOR REMOVAL/INSTALLATION [FS5A-EL]
- OIL PRESSURE SWITCH REMOVAL/INSTALLATION [FS5A-EL]
- INPUT/TURBINE SPEED SENSOR REMOVAL/INSTALLATION [FS5A-EL]
- INTERMEDIATE SENSOR REMOVAL/INSTALLATION [FS5A-EL]
- VEHICLE SPEED SENSOR (VSS) REMOVAL/INSTALLATION [FS5A-EL]
- SOLENOID VALVE REMOVAL/INSTALLATION [FS5A-EL]
- TCM REMOVAL/INSTALLATION [FS5A-EL]
- AUTOMATIC TRANSAXLE REMOVAL/INSTALLATION [FS5A-EL]
- Transaxle Installation Note
- OIL SEAL REPLACEMENT [FS5A-EL]
- OIL COOLER REMOVAL/INSTALLATION [FS5A-EL]
- Primary Control Valve Body On-Vehicle Removal
- Secondary Control Valve Body On-Vehicle Removal
- On-Board Diagnostic - [Immobilizer System (Keyless Entry System)]
- On-Board Diagnostic - (Advanced Keyless Entry and Push Button Start System)
- Symptom Troubleshooting [Advanced Keyless Entry and Push Button Start System]
- Security System and Locks System
- On-Board Diagnostic - [Advanced Keyless Entry and Push Button Startsystem]
- Symptom Troubleshooting [Keyless Entry System]
- Symptom Troubleshooting [Auto Door Locksystem]
- Symptom Troubleshooting [Immobilizer System]
- ENGINE COVER REMOVAL/INSTALLATION [MZI 3.7 V6]
- VARIABLE VALVE TIMING ACTUATOR REMOVAL/INSTALLATION [MZI 3.7 V6]
- Timing Chain Component Removal Note
- Variable Valve Timing Actuator Component Removal Note
- Variable Valve Timing Actuator Component Installation Note
- TIMING CHAIN REMOVAL/INSTALLATION [MZI 3.7 V6]
- Cylinder Head Cover Oil Seal Removal Note
- Cylinder Head Cover Oil Seal Installation Note
- Front Oil Seal Installation Note
- Crankshaft Pulley Installation Note
- CYLINDER HEAD GASKET REPLACEMENT [MZI 3.7 V6]
- Camshaft Component Removal Note
- Cylinder Head Installation Note
- Timing Chain Component Installation Note
- Rear Oil Seal Installation Note
- ENGINE REMOVAL/INSTALLATION [MZI 3.7 V6]
- Engine and Transaxle Removal Note
- Water Inlet Pipe Installation Note
- PLUG HOLE PLATE REMOVAL/INSTALLATION [MZR 2.5]
- VARIABLE VALVE TIMING ACTUATOR REMOVAL/INSTALLATION [MZR 2.5]
- TIMING CHAIN REMOVAL/INSTALLATION [MZR 2.5]
- Timing Chain Installation note
- Engine Front Cover Installation note
- No. 3 Engine Mount Installation Note
- Cylinder Head Cover installation Note
- CYLINDER HEAD GASKET REPLACEMENT [MZR 2.5]
- Camshaft Removal Note
- Rear Oil Seal Installation Note
- ENGINE REMOVAL/INSTALLATION [MZR 2.5]
- No. 1 Engine Mount Removal Note
- ENGINE OVERHAUL SERVICE WARNING
- Tappet Disassembly Note
- CYLINDER BLOCK DISASSEMBLY (II)
- Pilot Bearing Disassembly Note
- Connecting Rod Cap Disassembly Note
- Connecting Rod Cap Assembly Note
- Balancer Unit Assembly Note
- Camshaft Sprocket, Variable Valve Timing Actuator Assembly Note
- Engine Front Cover Assembly Note
- Cylinder Head Cover Assembly Note
- Engine Performance Diagnostic Routine Outline - General Information
- Engine Performance Safety Precautions
- Parasitic Load Explanation & Test Procedures - General Information
- Waveforms - Injector Pattern Tutorial - General Information
- Electrostatic Discharge Warning - General Information
- State Emission Standards - Diesel
- FRONT COMBINATION LIGHT REMOVAL/INSTALLATION
- Discharge connector removal note
- Discharge headlight removal note
- DISCHARGE HEADLIGHT CONTROL MODULE REMOVAL/INSTALLATION
- PARKING/FRONT TURN LIGHT BULB REMOVAL/INSTALLATION
- FRONT SIDE MARKER LIGHT BULB REMOVAL/INSTALLATION
- LICENSE PLATE LIGHT REMOVAL/INSTALLATION
- COMBINATION SWITCH REMOVAL/INSTALLATION
- LIGHT SWITCH REMOVAL/INSTALLATION
- HAZARD WARNING SWITCH REMOVAL/INSTALLATION
- HEADLIGHT LEVELING SWITCH REMOVAL/INSTALLATION
- AUTO LIGHT-OFF CONTROL MODULE REMOVAL/INSTALLATION
- AUTO LIGHT/WIPER CONTROL MODULE REMOVAL/INSTALLATION
- MAP LIGHT REMOVAL/INSTALLATION
- Lens Removal Note
- INTERIOR LIGHT REMOVAL/INSTALLATION
- TRUNK COMPARTMENT LIGHT BULB REMOVAL/INSTALLATION
- COURTESY LIGHT BULB REMOVAL/INSTALLATION
- IGNITION KEY ILLUMINATION REMOVAL/INSTALLATION
- GLOVE COMPARTMENT LIGHT BULB REMOVAL/INSTALLATION
- INDIRECT ILLUMINATION REMOVAL/INSTALLATION
- Engine - Intake-Air System - [Mzr 2.5]
- Engine - Intake-Air System - [Mzi 3.7 V6]
- Technical Data [Engine Mechanical Mzr 2.5]
- Technical Data [Engine Mechanical Mzi 3.7 V6]
- Service Tools [Engine Mechanical] [Mzr 2.5]
- Service Tools [Engine Mechanical] [Mzi 3.7 V6]
- Engine Mechanical - Overhaul - 2.5L (L5)
- DRIVE CYCLE PROCEDURE
- Drive Cycle-Mode 1
- Drive Cycle-Mode 2
- Drive Cycle-Mode 3
- Drive Cycle-Mode 4
- Preparation
- Drive Mode
- Comprehensive Component Monitor Repair Verification Drive Mode
- EGR Monitor Repair Verification Drive Mode
- Catalyst Monitor Repair Verification Drive Mode
- Fuel Monitor, Oxygen Sensor Monitor or Oxygen Sensor Heater Monitor Repair Verification Drive Mode
- Misfire Monitor Repair Verification Drive Mode
- Vehicle Preparation For OBD-II Or Monitor Repair Verification Drive Cycle
- Comprehensive Component Monitor Repair Verification Drive Cycle
- EGR Monitor Repair Verification Drive Cycle
- EVAP Running Loss System Repair Verification Drive Cycle
- Catalyst Monitor Repair Verification Drive Cycle
- Fuel Monitor Or HO2S Monitor Repair Verification Drive Cycle
- Misfire Monitor Repair Verification Drive Cycle
- Secondary Air Monitor Repair Verification Drive Cycle
- Verification Drive Cycle
- HO2S/TWC Monitor Repair Verification Drive Cycle
- EVAP Monitor Repair Verification Drive Cycle
- 1999: B2500, B3000, B4000
- Vehicle Preparation For Drive Cycles
- EVAP System Monitor Repair Verification Drive Cycle
- HO2S Monitor Repair Verification Drive Cycle
- OBDII DRIVE MODE
- Mode 1 (PCM adaptive memory produce drive mode)
- Mode 2 (EGR system repair verification drive mode)
- Mode 3 HO2S heater, HO2S, and TWC repair verification drive mode)
- Mode 4 (EVAP system repair verification drive mode)
- Drive Cycle Recommendations
- Vehicle Preparation
- OBD II Drive Cycle
- 2000: MPV
- Mode 1 (PCM Adaptive Memory)
- Mode 2 (EGR Verification)
- Mode 3 (HO2S/TWC Verification)
- Mode 4 (EVAP Verification)
- 2000: PROTEGE
- Standard Drive Mode
- HO2S/TWC Monitor Repair Verification Drive Mode
- EVAP Monitor Repair Verification Drive Mode
- 2001: B2300, B2500, B3000, B4000, TRIBUTE
- OBD-II Drive Cycle Vehicle Preparation
- OBD-II Drive Cycle Procedures
- PCM Adaptive Memory Drive Mode
- Mode 1 (PCM Adaptive Memory Drive Mode)
- Mode 2 (EGR Monitor Repair Verification Drive Mode)
- Mode 3 (HO2S/TWC Monitor Repair Verification Drive Mode)
- Mode 4 (EVAP Monitor Repair Verification Drive Mode)
- OBD-II Drive Cycle Procedure
- 2002: MILLENIA
- Mode 1: PCM Adaptive Memory Procedure
- Mode 2: EGR System Repair Verification
- Mode 3: HO2S & TWC Repair Verification
- Mode 4: EVAP System Repair Verification
- Mode 1 - PCM Adaptive Memory Produce Drive Mode
- Mode 2 - EGR System Repair Verification Drive Mode
- Mode 3 - HO2S Heater, HO2S & TWC Repair Verification Drive Mode
- Mode 6 - EVAP System Repair Verification Drive Mode
- Mode 4 - EVAP System Repair Verification Drive Mode
- Drive Mode 1 - PCM Adaptive Memory
- Drive Mode 2 - EGR Monitor Repair Verification
- Drive Mode 3 - HO2S, HO2S Heater & TWC Repair Verification
- Drive Mode 4 - EVAP System Repair Verification
- Drive Mode 5 - EVAP System Very Small Leak Repair Verification
- OBD-II DRIVE MODES
- 2004-06: MAZDA3 & 2006: MAZDA5 & 2007-09: MAZDA3 (W/O TURBO)
- PCM Adaptive Memory Production Drive Mode
- EVAP System Repair Verification Drive Mode
- 2004-05: MAZDA6
- MODE 6 (EVAP SYSTEM REPAIR VERIFICATION DRIVE MODE)
- 2004: MPV
- 2004: MX-5 MIATA
- MODE 1 (PCM ADAPTIVE MEMORY PRODUCTION DRIVE MODE)
- 2004: RX-8
- 2005-06: MPV
- With rear HO2S model
- 2005: MX-5 MIATA
- 2005-08: RX-8
- 2006-08: MAZDA6
- EVAP System Repair Verification Drive Mode (4 Cylinder W/O Turbo & V6)
- EVAP System Repair Verification Drive Mode (4 Cylinder W/Turbo)
- 2006-08: MX-5 MIATA
- 2007-09: MAZDA3 (W/TURBO)
- 2007: MAZDA5
- 2007-08: CX-7
- PCM Adaptive Memory Production, EGR, HO2S heater, HO2S, TWC, and EVAP System Repair Verification Drive Mode
- 2007-10: CX-9
- 2008-09: MAZDA5
- Mode 06 (EVAP System Repair Verification Drive Mode)
- Single Drive Mode
- 2009-10: MAZDA6 (4 CYLINDER)
- Mode 02 (EGR System Repair Verification Drive Mode)
- 2009-10: MAZDA6 (V6)
- 2009: CX-7
- Mode 03 (A/F Sensor Heater, HO2S Heater, A/F Sensor, HO2S, and TWC Repair Verification Drive Mode)
- 2009: MX-5 MIATA
- 2009-11: RX-8
- Mode 5 (AIR System Repair Verification Drive Mode)
- 2010-13: MAZDA3 (W/TURBO)
- 2010: MAZDA5
- 2010-12: CX-7 (W/TURBO)
- 2010-12: CX-7 (W/O TURBO)
- 2010-13: MX-5 MIATA
- Mode 03 (PCM Adaptive Memory Production, EGR System, A/F Sensor Heater, HO2S Heater, A/F Sensor, HO2S, and TWC Repair Verification Drive Mode)
- 2011-13: CX-9
- 2010-13: MAZDA3 (W/O TURBO)
- 2012-13: MAZDA5
- 2011-13: MAZDA6 (4 CYLINDER)
- Mode 03 (EGR System, A/F Sensor Heater, HO2S Heater, A/F Sensor, HO2S and TWC Repair Verification Drive Mode)
- 2011-13: MAZDA6 (V6)
- 2012-13: MAZDA2
- 2013: CX-5
- STEERING GEAR AND LINKAGE DISASSEMBLY
- Tie-rod End Disassembly Note
- Locknut (adjusting cover), Adjusting Cover Disassembly Note
- Pinion Shaft Component Disassembly Note
- Seal Ring Disassembly Note
- Cylinder End Disassembly Note
- Seal Ring, O-ring Disassembly Note
- Oil Seal (pinion shaft side), Back-up Cylinder Ring Disassembly Note
- Mounting Rubber Disassembly Note
- STEERING GEAR AND LINKAGE ASSEMBLY
- O-ring, Seal Ring Assembly Note
- Tie-Rod End Assembly Note
- Clip Disassembly Note
- Oil Seal Assembly Note
- Rotor Assembly Note
- Rear Pump Body Assembly Note
- Cam fling Assembly Note
- Clip Assembly Note
- POWER STEERING OIL PUMP DISASSEMBLY/ASSEMBLY [MZI 3.7 V6]
- Shaft Component Disassembly Note
- Side Plate Assembly Note
- Cam Ring Assembly Note
- STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION [WITHOUT ADVANCED KEYLESS ENTRY AND PUSH BUTTON START SYSTEM]
- Steering Wheel Removal Note
- Steering Shaft Component Removal Note
- Steering Lock Mounting Bolt, Steering Lock Component Removal Mote
- Key Cylinder Removal Note
- Steering Dust Cover Installation Note
- Key Cylinder Installation Note
- Steering Shaft Component Installation Note
- Steering Wheel, Locknut Installation Note
- STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION [WITH ADVANCED KEYLESS ENTRY AND PUSH BUTTON START SYSTEM]
- Steering Lock Mounting Bolt, Steering Lock Component Removal Note
- Steering Shaft Component installation Mote
- STEERING GEAR AND LINKAGE REMOVAL/INSTALLATION [MZR 2.5]
- STEERING GEAR AND LINKAGE REMOVAL/INSTALLATION [MZI 3.7 V6]
- Steering Gear and Linkage Installation Note
- POWER STEERING FLUID LINE COMPONENT REMOVAL/INSTALLATION [MZR 2.5]
- Return Hose Removal/Installation
- Cooling Pipe Removal/Installation
- POWER STEERING FLUID LINE COMPONENT REMOVAL/INSTALLATION [MZI 3.7 V6]
- Return Hose No. 1 Removal/Installation
- Return Pipe No. 1 Removal/Installation
- Return Hose No. 2 Removal/Installation
- Return Hose No. 3 Removal/Installation
- Return Pipe No. 2 Removal/Installation
- Return Hose No. 4 Removal/Installation
- POWER STEERING OIL PUMP REMOVAL/INSTALLATION [MZR 2.5]
- POWER STEERING OIL PUMP REMOVAL/INSTALLATION [MZI 3.7 V6]
- FRONT SEAT REMOVAL/INSTALLATION
- FRONT SEAT BACK COMPONENT REMOVAL/INSTALLATION
- FRONT SEAT BACK TRIM REMOVAL/INSTALLATION
- FRONT SEAT CUSHION TRIM REMOVAL/INSTALLATION
- FRONT SEAT SLIDE ADJUSTER REMOVAL/INSTALLATION
- POSITION MEMORY CONTROL MODULE REMOVAL/INSTALLATION
- SEAT WARMER MODULE REMOVAL/INSTALLATION
- Removal
- Installation
- DOOR LOCK SWITCH REMOVAL/INSTALLATION
- Grommet Removal Note
- DOOR LOCK STRIKER REMOVAL/INSTALLATION
- REAR DOOR LATCH AND LOCK ACTUATOR REMOVAL/INSTALLATION
- TRUNK LID LOCK STRIKER REMOVAL/INSTALLATION
- KEYLESS CONTROL MODULE REMOVAL/INSTALLATION [ADVANCED KEYLESS ENTRY AND PUSH BUTTON START SYSTEM]
- KEYLESS RECEIVER REMOVAL/INSTALLATION
- TRANSMITTER BATTERY REPLACEMENT [KEYLESS ENTRY SYSTEM]
- No. 4 Programming Procedure Due to PCM Replacement
- No. 5 Programming Procedure Due to Instrument Cluster Replacement
- No. 6 Programming Procedure Due to Simultaneous Replacement of Immobilizer System-related Parts (PCM and Instrument Cluster)
- No. 2 Programming Procedure Due to PCM Replacement
- No. 3 Programming Procedure Due to Steering Lock Unit Replacement
- No. 4 Programming Procedure Due to Keyless Control Module Replacement
- No. 5 Programming Procedure Due to Simultaneous Replacement of Immobilizer System-related Parts (PCM, Keyless Control Module, and Steering Lock Unit)
- REQUEST SWITCH REMOVAL/INSTALLATION [ADVANCED KEYLESS ENTRY AND PUSH BUTTON START SYSTEM]
- TOUCH SENSOR REMOVAL/INSTALLATION [ADVANCED KEYLESS ENTRY AND PUSH BUTTON START SYSTEM]
- COIL ANTENNA REMOVAL/INSTALLATION [KEYLESS ENTRY SYSTEM]
- COIL ANTENNA REMOVAL/INSTALLATION [ADVANCED KEYLESS ENTRY AND PUSH BUTTON START SYSTEM]