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Washer System & Wiper System: Overview Mazda 6 GH рестайлинг

Wiper/washer Systems 19 illustrations ~1069 words

Scheme 1

Scheme 1: WIPER/WASHER SYSTEM LOCATION INDEX
Scheme 1: WIPER/WASHER SYSTEM LOCATION INDEX
1Auto light/wiper control module (See AUTO LIGHT/WIPER CONTROL MODULE REMOVAL/INSTALLATION .) (See AUTO LIGHT/WIPER CONTROL MODULE INSPECTION .)
2Wiper and washer switch (See WIPER AND WASHER SWITCH REMOVAL/INSTALLATION .) (See WINDSHIELD WIPER AND WASHER SWITCH INSPECTION .)
3Rain sensor (See RAIN SENSOR REMOVAL/INSTALLATION .) (See RAIN SENSOR INITIAL SETTING .)
4Windshield wiper arm and blade (See WINDSHIELD WIPER ARM AND BLADE REMOVAL/INSTALLATION .) (See WINDSHIELD WIPER ARM AND BLADE ADJUSTMENT .)
5Windshield washer nozzle (See WINDSHIELD WASHER NOZZLE REMOVAL/INSTALLATION .)
6Windshield wiper motor (See WINDSHIELD WIPER MOTOR REMOVAL/INSTALLATION .) (See WINDSHIELD WIPER MOTOR DISASSEMBLY/ASSEMBLY .) (See WINDSHIELD WIPER MOTOR INSPECTION .)
7Windshield washer hose (See WINDSHIELD WASHER HOSE REMOVAL/INSTALLATION .)
8Washer fluid-level sensor (See WASHER FLUID-LEVEL SENSOR REMOVAL/INSTALLATION .) (See WASHER FLUID-LEVEL SENSOR INSPECTION .)
9Windshield washer motor (See WINDSHIELD WASHER MOTOR REMOVAL/INSTALLATION .) (See WINDSHIELD WASHER MOTOR INSPECTION .)
10Washer tank (See WASHER TANK REMOVAL/INSTALLATION .)

PARTS DESCRIPTION CHART

Scheme 2

Scheme 2: WINDSHIELD WIPER ARM AND BLADE REMOVAL/INSTALLATION
Scheme 2: WINDSHIELD WIPER ARM AND BLADE REMOVAL/INSTALLATION
  1. Remove in the order indicated in the table.
  2. Install in the reverse order of removal.
  3. Adjust the windshield wiper arm and blade. (See «WINDSHIELD WIPER ARM AND BLADE ADJUSTMENT»(ref-448630-S26547805662012012000000) .)
1Cap
2Nut
3Windshield wiper arm (See WINDSHIELD WIPER ARM INSTALLATION NOTE .)
4Windshield wiper blade
5Rubber brush
6Backing plate

PARTS DESCRIPTION CHART

Scheme 3

Scheme 3: Windshield Wiper Arm Installation Note
Scheme 3: Windshield Wiper Arm Installation Note
  1. Clean the windshield wiper arm connector shafts using a wire brush before installing the windshield wiper arms.

Scheme 4

Scheme 4: WINDSHIELD WIPER ARM AND BLADE ADJUSTMENT
Scheme 4: WINDSHIELD WIPER ARM AND BLADE ADJUSTMENT
  1. Operate the windshield wipers, and then turn off the windshield wiper motor to set the wipers in the park position.
  2. Slide the serrated connecting part and adjust the windshield wiper arm and blade so that its end is aligned with the hollowed mark in the ceramic coating. NOTE: If the hollowed mark in the ceramic coating cannot be located, measure the distance from the cowl grille end Fine, and adjust the windshield wiper arm and blade.

Scheme 5

Scheme 5: WINDSHIELD WIPER MOTOR REMOVAL/INSTALLATION
Scheme 5: WINDSHIELD WIPER MOTOR REMOVAL/INSTALLATION
  1. Disconnect the negative battery cable.
  2. Remove the windshield wiper arm and blade. (See «WINDSHIELD WIPER ARM AND BLADE REMOVAL/INSTALLATION»(ref-448630-S30982890692012012000000) .)
  3. Remove the cowl grille. (See «COWL GRILLE REMOVAL/INSTALLATION»(ref-448621-S18876419092012012000000) .)
  4. Remove the cover, and remove the bolt.
  5. Remove the windshield wiper motor.
  6. Install in the reverse order of removal.

Scheme 6

Scheme 6: WINDSHIELD WIPER MOTOR DISASSEMBLY/ASSEMBLY
Scheme 6: WINDSHIELD WIPER MOTOR DISASSEMBLY/ASSEMBLY
  1. Disassemble in the order indicated in the table.
  2. Assemble in the reverse order of disassembly.
1Washer
2Cover
3Bolt
4Windshield wiper motor (See WINDSHIELD WIPER MOTOR ASSEMBLY NOTE .)
5Nut
6Wiper link No. 1 (See BALL JOINT ASSEMBLY NOTE .)
7Wiper link No. 2 (See BALL JOINT ASSEMBLY NOTE .)
8Main link (See BALL JOINT ASSEMBLY NOTE .)

PARTS DESCRIPTION CHART

Scheme 7

Scheme 7: Ball Joint Assembly Note
Scheme 7: Ball Joint Assembly Note
  1. Use a clean cloth to protect the link, and squeeze using pliers.

Scheme 8

Scheme 8: Windshield Wiper Motor Assembly Note
Scheme 8: Windshield Wiper Motor Assembly Note
  1. Connect the windshield wiper motor to the vehicle wiring harness connector, operate the windshield wipers, and then stop them at the auto-stop position.
  2. Adjust the motor crank and wiper link No. 1 so that they are parallel as shown in the illustration.
  3. Assemble the windshield wiper motor.

Scheme 9

Scheme 9: WINDSHIELD WIPER MOTOR INSPECTION
Scheme 9: WINDSHIELD WIPER MOTOR INSPECTION
  1. Disconnect the negative battery cable.
  2. Remove the windshield wiper arm and blade. (See «WINDSHIELD WIPER ARM AND BLADE REMOVAL/INSTALLATION»(ref-448630-S30982890692012012000000) .)
  3. Remove the cowl grille. (See «COWL GRILLE REMOVAL/INSTALLATION»(ref-448621-S18876419092012012000000) .)
  4. Remove the cover. (See «WINDSHIELD WIPER MOTOR REMOVAL/INSTALLATION»(ref-448630-S42273392972012012000000) .)
  5. Disconnect the windshield wiper motor connector.
  6. Connect battery positive voltage to windshield wiper motor terminal A or B, and ground to terminal D, then verify that the windshield wipers operate as shown in the table. If the windshield wipers do not operate as indicated in the table, replace the windshield wiper motor. (See «WINDSHIELD WIPER MOTOR REMOVAL/INSTALLATION»(ref-448630-S42273392972012012000000) .) (See «WINDSHIELD WIPER MOTOR DISASSEMBLY/ASSEMBLY»(ref-448630-S20931351262012012000000) .) TERMINALS DESCRIPTION CHART Terminal connected to battery positive voltage Operation condition A LO B HI
  7. Disconnect battery positive voltage from the motor terminal A or B while the wipers are operating.
  8. Verify that the wipers do not stop in the park position.
  9. Short between the motor terminals A and E, and connect battery positive voltage to the motor terminal C.
  10. Verify that the wipers operate at low speed again, then stop in the park position. If there is any malfunction, replace the windshield wiper motor. (See «WINDSHIELD WIPER MOTOR REMOVAL/INSTALLATION»(ref-448630-S42273392972012012000000) .) (See «WINDSHIELD WIPER MOTOR DISASSEMBLY/ASSEMBLY»(ref-448630-S20931351262012012000000) .)

Scheme 10

Scheme 10: WASHER TANK REMOVAL/INSTALLATION
Scheme 10: WASHER TANK REMOVAL/INSTALLATION
  1. Disconnect the negative battery cable.
  2. Remove the front bumper. (See «FRONT BUMPER REMOVAL/INSTALLATION»(ref-448631-S32376246232012012000000) .)
  3. Remove in the order indicated in the table. PARTS DESCRIPTION CHART 1 Windshield washer motor connector 2 Washer fluid-level sensor connector 3 Vehicles connector 4 Clip B 5 Clip A 6 Windshield washer hose 7 Bolt 8 Nut 9 Washer tank
  4. Install in the reverse order of removal.

Scheme 11

Scheme 11: WINDSHIELD WASHER MOTOR REMOVAL/INSTALLATION
Scheme 11: WINDSHIELD WASHER MOTOR REMOVAL/INSTALLATION
  1. Disconnect the negative battery cable.
  2. Remove the front mudguard (RH). (See «FRONT MUDGUARD REMOVAL/INSTALLATION»(ref-448621-S29524228602012012000000) .)
  3. Remove in the order indicated in the table. PARTS DESCRIPTION CHART 1 Windshield washer hose 2 Windshield washer motor connector 3 Windshield washer motor 4 Grommet
  4. Install in the reverse order of removal.

Scheme 12

Scheme 12: WINDSHIELD WASHER MOTOR INSPECTION
Scheme 12: WINDSHIELD WASHER MOTOR INSPECTION
  1. Disconnect the negative battery cable.
  2. Remove the front mudguard (RH). (See «FRONT MUDGUARD REMOVAL/INSTALLATION»(ref-448621-S29524228602012012000000) .)
  3. Disconnect the windshield washer motor connector.
  4. After connecting washer motor terminal A to the positive battery terminal, and terminal B to the negative battery terminal, verify that washer fluid flows to the windshield washer hose. If there is any malfunction, replace the windshield washer motor. (See «WINDSHIELD WASHER MOTOR REMOVAL/INSTALLATION»(ref-448630-S04078455602012012000000) .)

Scheme 13

Scheme 13: WINDSHIELD WASHER NOZZLE REMOVAL/INSTALLATION
Scheme 13: WINDSHIELD WASHER NOZZLE REMOVAL/INSTALLATION
  1. Remove the windshield wiper arm and blade. (See «WINDSHIELD WIPER ARM AND BLADE REMOVAL/INSTALLATION»(ref-448630-S30982890692012012000000) .)
  2. Remove the cowl grille. (See «COWL GRILLE REMOVAL/INSTALLATION»(ref-448621-S18876419092012012000000) .)
  3. Remove the windshield washer hose from the windshield washer nozzle.
  4. Squeeze the tabs of the windshield washer nozzle.
  5. Pull the windshield washer nozzle out to remove it.
  6. Install in the reverse order of removal.

Scheme 14

Scheme 14: WINDSHIELD WASHER HOSE REMOVAL/INSTALLATION
Scheme 14: WINDSHIELD WASHER HOSE REMOVAL/INSTALLATION

Scheme 15

Scheme 15
Scheme 15
  1. Disconnect the negative battery cable.
  2. Remove the front mudguard (RH). (See «FRONT MUDGUARD REMOVAL/INSTALLATION»(ref-448621-S29524228602012012000000) .)
  3. Disconnect the windshield washer hose A from the windshield washer motor.
  4. Remove the windshield washer hose A from the clip A, B.
  5. Disconnect the windshield washer hose from the joint pipe A.
  6. Remove the windshield washer hose A.
  7. Remove the joint pipe A.
  8. Remove the windshield wiper arm and blade. (See «WINDSHIELD WIPER ARM AND BLADE REMOVAL/INSTALLATION»(ref-448630-S30982890692012012000000) .)
  9. Remove the cowl grille. (See «COWL GRILLE REMOVAL/INSTALLATION»(ref-448621-S18876419092012012000000) .)
  10. Disconnect the windshield washer hose B from the check valve.
  11. Remove the windshield washer hose B.
  12. Remove the check valve.
  13. Disconnect windshield washer hose C from the joint pipe B.
  14. Remove the windshield washer hose C.
  15. Remove the joint pipe B.
  16. Disconnect the windshield washer hose E from the windshield washer nozzle (RH).
  17. Remove the windshield washer hose D.
  18. Remove the windshield washer hose D from the hook.
  19. Disconnect the windshield washer hose E from the joint pipe C.
  20. Remove the windshield washer hose E.
  21. Remove the joint pipe C.
  22. Remove the windshield washer hose F from the hook.
  23. Disconnect the windshield washer hose F from the windshield washer nozzle (LH).
  24. Remove the windshield washer hose F.
  25. Install in the reverse order of removal.

Scheme 16

Scheme 16: WASHER FLUID-LEVEL SENSOR REMOVAL/INSTALLATION
Scheme 16: WASHER FLUID-LEVEL SENSOR REMOVAL/INSTALLATION
  1. Disconnect the negative battery cable.
  2. Remove the front bumper. (See «FRONT BUMPER REMOVAL/INSTALLATION»(ref-448631-S32376246232012012000000) .)
  3. Remove the washer tank. (See «WASHER TANK REMOVAL/INSTALLATION»(ref-448630-S05104175182012012000000) .)
  4. Remove in the order indicated in the table. PARTS DESCRIPTION CHART 1 Washer fluid-level sensor 2 Grommet
  5. Install in the reverse order of removal.

Scheme 17

Scheme 17: WASHER FLUID-LEVEL SENSOR INSPECTION
Scheme 17: WASHER FLUID-LEVEL SENSOR INSPECTION

Scheme 18

Scheme 18
Scheme 18
  1. Disconnect the negative battery cable.
  2. Remove the front bumper. (See «FRONT BUMPER REMOVAL/INSTALLATION»(ref-448631-S32376246232012012000000) .)
  3. Verify that continuity between the washer fluid-level sensor terminals is as indicated in the table. If not as specified, replace the washer fluid-level sensor. (See «WASHER FLUID-LEVEL SENSOR REMOVAL/INSTALLATION»(ref-448630-S30284733532012012000000) .)

Scheme 19

Scheme 19: WIPER AND WASHER SWITCH REMOVAL/INSTALLATION
Scheme 19: WIPER AND WASHER SWITCH REMOVAL/INSTALLATION
  1. Disconnect the negative battery cable.
  2. Remove the column cover. (See «COLUMN COVER REMOVAL/INSTALLATION»(ref-448656-S12743804542012012000000) .)
  3. Remove in the order indicated in the table. PARTS DESCRIPTION CHART 1 Connector 2 Screw 3 Wiper and washer switch
  4. Install in the reverse order of removal.

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