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Engine - Intake-Air System [Skyactiv-G 2.0]: Removal & Installation Mazda 3 BM

Mechanical 13 illustrations ~414 words

INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [SKYACTIV-G 2.0]

WARNINGA hot engine and intake air system can cause severe burns. Turn off the engine and wait until they are cool before removing the intake air system.
  1. Remove the battery cover. (See «BATTERY REMOVAL/INSTALLATION [SKYACTIV-G 2.0]»(ref-579332-S32330103212013100700000) .)
  2. Disconnect the negative battery cable. (See «BATTERY REMOVAL/INSTALLATION [SKYACTIV-G 2.0]»(ref-579332-S32330103212013100700000) .)
  3. Remove in the order indicated in the table.
  4. Install in the reverse order of removal.

Intake-Air System With Torque Specifications. Scheme 463

Scheme 463: Intake-Air System With Torque Specifications

Air Cleaner Cover Removal Note

  1. Remove the MAF sensor/IAT sensor No.1. (See «MASS AIR FLOW (MAF) SENSOR/INTAKE AIR TEMPERATURE (IAT) SENSOR NO.1 REMOVAL/INSTALLATION [SKYACTIV-G 2.0]»(ref-579396-S06141004522013100700000) .)
  2. Remove the air cleaner cover and air hose as a single unit.
  3. Remove the air cleaner cover.

Air Cleaner Case Removal Note

  1. Remove the air cleaner case and fresh-air duct No.3 as a single unit.
  2. Remove the air cleaner case.

Resonance Chamber Removal Note

  1. Remove the splash shield (LH). (See «SPLASH SHIELD REMOVAL/INSTALLATION»(ref-579341-S13061542712013100700000) .)
  2. Set the front mudguard (LH) out of the way. (See «FRONT MUDGUARD REMOVAL/INSTALLATION»(ref-579341-S42819834192013100700000) .)
  3. Remove the resonance chamber.

Vacuum Hose Removal Note

  1. Remove the plug hole plate. (See «PLUG HOLE PLATE REMOVAL/INSTALLATION [SKYACTIV-G 2.0]»(ref-579373-S30519630082013100700000) .)
  2. Remove the vacuum hose.

Scheme 464

Scheme 464: Intake Manifold Removal Note
  1. Remove the MAP sensor/IAT sensor No.2. (See «MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR/INTAKE AIR TEMPERATURE (IAT) SENSOR NO.2 REMOVAL/INSTALLATION [SKYACTIV-G 2.0]»(ref-579396-S25110126592013100700000).)
  2. Disconnect the harness clip from the intake manifold as shown in the figure. (Scheme 464): Identifying Harness Clip Installation Position

Scheme 465

Scheme 465: Evaporative Hose Installation Note
  1. Install the evaporative hose as shown in the figure. (Scheme 465): Identifying Evaporative Hose Installation

Scheme 466

Scheme 466: Vacuum Hose Installation Note
  1. Install the vacuum hose as shown in the figure. (Scheme 466): Identifying Vacuum Hose Installation

Scheme 467

Scheme 467: Fresh-air Duct No.3 Installation Note
  1. Install the fresh-air duct No.3 as shown in the figure. (Scheme 467): Identifying Fresh-Air Duct No.3 Installation

Scheme 468

Scheme 468: Air Cleaner Case Installation Note
  1. Install the air cleaner case as shown in the figure. (Scheme 468): Identifying Air Cleaner Case Installation

Scheme 469

Scheme 469: Air Hose Installation Note

Scheme 470

Scheme 470
  1. Install the air hose as shown in the figure. (Scheme 469): Identifying Air Hose Installation (1 Of 2) (Scheme 470): Identifying Air Hose Installation (2 Of 2)

Scheme 471

Scheme 471: Ventilation Hose Installation Note

Scheme 472

Scheme 472
  1. Install the ventilation hose as shown in the figure. (Scheme 471): Identifying Ventilation Hose Installation (1 Of 2) (Scheme 472): Identifying Ventilation Hose Installation (2 Of 2)

Scheme 473

Scheme 473: Water Hose Installation Note
  1. Install the water hose as shown in the figure. (Scheme 473): Identifying Water Hose Installation

Scheme 474

Scheme 474: AIR CLEANER ELEMENT REMOVAL/INSTALLATION [SKYACTIV-G 2.0]

Scheme 475

Scheme 475
  1. Disconnect the harness clip as shown in the figure. (Scheme 474): Identifying Harness Clip And Air Cleaner Element
  2. Remove the air cleaner element as shown in the figure. (Scheme 475): Removing Air Cleaner Element
  3. Install in the reverse order of removal.