Repair manual
Wiring diagrams
Mazda 3 BK Repair Manual
Step-by-step repair and maintenance instructions for the Mazda 3 BK (2003–2006): removal, installation, adjustment, diagnostics and parameter checks with illustrations.
- Mechanical System Test Preparation
- Stall Test
- Time Lag Test
- ROAD TEST
- Road Test Preparation
- D Range Test
- M Range Test
- P Position Test
- Automatic Transaxle Fluid (ATF) Condition Inspection
- Automatic Transaxle Fluid (ATF) Level Inspection
- Continuity Inspection
- Resistance Inspection (On-Vehicle Inspection)
- Off-Vehicle Inspection
- OIL PRESSURE SWITCH INSPECTION [L3]
- INPUT/TURBINE SPEED SENSOR INSPECTION
- VEHICLE SPEED SENSOR (VSS) INSPECTION
- Visual Inspection
- Open Circuit Inspection
- Sensor Rotor Inspection
- Resistance Inspection (Off-Vehicle Inspection)
- PCM INSPECTION
- Inspecting oil lines and clamps
- Without Using the SST
- Shift solenoid A signal
- Shift solenoid B signal
- Shift solenoid C signal
- Pressure control solenoid (+) signal
- Pressure control solenoid (-) signal
- Vehicle speed signal (ATX)
- Vehicle speed signal (MTX)
- Input/turbine speed sensor (+) signal
- Input/turbine speed sensor (-) signal
- Cooling fan control signals
- APP signal
- HO2S (front) heater control signal (California emission regulation applicable model)
- HO2S (front) heater control signal (except for California emission regulation applicable model)
- CMP sensor signal
- CKP sensor signal
- OCV signal
- HO2S (front) signal (except for California emission regulation applicable model)
- Generator output voltage signal
- Purge control signal
- Generator field coil control signal
- Fuel injection control
- IGT1, IGT2, IG3, IG4 control signals
- Using SST (WDS or Equivalent)
- Open circuit
- Short circuit
- California Emission Regulation Applicable Model
- Except for California Emission Regulation Applicable Model
- TIMING CHAIN REMOVAL/INSTALLATION
- NO.3 ENGINE MOUNT REMOVAL NOTE
- FRONT OIL SEAL INSTALLATION NOTE
- CYLINDER HEAD GASKET REPLACEMENT
- CAMSHAFT REMOVAL NOTE
- ENGINE REMOVAL/INSTALLATION
- NO.1 ENGINE MOUNT RUBBER INSTALLATION NOTE
- PLUG HOLE PLATE REMOVAL/INSTALLATION
- VARIABLE VALVE TIMING ACTUATOR REMOVAL/INSTALLATION [L3]
- Engine Performance Diagnostic Routine Outline - General Information
- Engine Performance Safety Precautions
- Parasitic Load Explanation & Test Procedures - General Information
- Waveforms - Injector Pattern Tutorial - General Information
- Electrostatic Discharge Warning - General Information
- State Emission Standards - Diesel
- A/C Unit Installation Note
- Airflow Mode Main Link Installation Note
- A/C Compressor Installation Note
- Condenser Installation Note
- Refrigerant Line Installation Note
- BLOWER MOTOR REMOVAL
- Stator and Thermal Protector Removal Note
- Clamp Installation Note
- Screw Installation Note
- EVAPORATOR TEMPERATURE SENSOR REMOVAL/INSTALLATION
- Refrigerant Pressure Switch Installation Note
- CLUTCH HOUSING AND TRANSAXLE CASE COMPONENTS DISASSEMBLY
- OIL SEAL (PRIMARY SHAFT) DISASSEMBLY NOTE
- BEARING RACE (SECONDARY SHAFT) DISASSEMBLY NOTE
- ROLL PIN DISASSEMBLY NOTE
- OIL SEAL (CHANGE ROD COMPONENT) DISASSEMBLY NOTE
- OIL SEAL (DIFFERENTIAL) DISASSEMBLY NOTE
- BEARING RACE (DIFFERENTIAL) DISASSEMBLY NOTE
- BEARING RACE (TRANSAXLE CASE) DISASSEMBLY NOTE
- PRIMARY SHAFT COMPONENTS DISASSEMBLY
- BEARING (4TH GEAR END) DISASSEMBLY NOTE
- 3RD/4TH CLUTCH HUB COMPONENT, 3RD SYNCHRONIZER RING AND 3RD GEAR DISASSEMBLY NOTE
- PRIMARY SHAFT COMPONENTS ASSEMBLY
- BEARING (PRIMARY SHAFT END) ASSEMBLY NOTE
- 3RD GEAR, 3RD SYNCHRONIZER RING, AND 3RD/4TH CLUTCH HUB COMPONENT ASSEMBLY NOTE
- SECONDARY SHAFT COMPONENTS DISASSEMBLY
- BEARING AND SECONDARY 4TH GEAR DISASSEMBLY NOTE
- SECONDARY 3RD GEAR AND 2ND GEAR DISASSEMBLY NOTE
- 1ST/2ND CLUTCH HUB COMPONENT, 1ST SYNCHRONIZER RING, AND 1ST GEAR DISASSEMBLY NOTE
- BEARING (SECONDARY SHAFT END) DISASSEMBLY NOTE
- SECONDARY SHAFT COMPONENTS ASSEMBLY
- BEARING (SECONDARY SHAFT END) ASSEMBLY NOTE
- 1ST GEAR, 1ST SYNCHRONIZER RING, AND 1ST/2ND CLUTCH HUB COMPONENT ASSEMBLY NOTE
- 2ND SYNCHRONIZER RING, 2ND GEAR, AND SECONDARY 3RD GEAR ASSEMBLY NOTE
- DIFFERENTIAL DISASSEMBLY
- BEARING (SIDE OPPOSITE RING GEAR) DISASSEMBLY NOTE
- BEARING (RING GEAR SIDE) DISASSEMBLY NOTE
- DIFFERENTIAL ASSEMBLY
- BEARING (RING GEAR SIDE) ASSEMBLY NOTE
- Bearing (Side Opposite Ring Gear) Assembly Note
- CLUTCH HOUSING AND TRANSAXLE CASE COMPONENTS ASSEMBLY
- OIL SEAL (DIFFERENTIAL) ASSEMBLY NOTE
- BEARING RACE (DIFFERENTIAL) ASSEMBLY NOTE
- BEARING RACE (TRANSAXLE CASE) ASSEMBLY NOTE
- OIL SEAL (CHANGE ROD COMPONENT) ASSEMBLY NOTE
- OIL SEAL (PRIMARY SHAFT) ASSEMBLY NOTE
- 5TH/REVERSE GEAR AND HOUSING PARTS ASSEMBLY
- PRIMARY SHAFT GEAR COMPONENT AND SECONDARY SHAFT GEAR COMPONENT ASSEMBLY NOTE
- CRANK LEVER COMPONENT AND CRANK LEVER SHAFT ASSEMBLY NOTE
- 5TH/REVERSE SHIFT ROD END AND 5TH/REVERSE SHIFT ROD ASSEMBLY NOTE
- REVERSE IDLE GEAR AND REVERSE IDLE SHAFT ASSEMBLY NOTE
- TRANSAXLE CASE COMPONENT ASSEMBLY NOTE
- SECONDARY 5TH GEAR ASSEMBLY NOTE
- 5TH/REVERSE CLUTCH HUB COMPONENT AND 5TH/REVERSE SHIFT FORK ASSEMBLY NOTE
- DRIVE CYCLE PROCEDURE
- Drive Cycle-Mode 1
- Drive Cycle-Mode 2
- Drive Cycle-Mode 3
- Drive Cycle-Mode 4
- Preparation
- Drive Mode
- Comprehensive Component Monitor Repair Verification Drive Mode
- EGR Monitor Repair Verification Drive Mode
- Catalyst Monitor Repair Verification Drive Mode
- Fuel Monitor, Oxygen Sensor Monitor or Oxygen Sensor Heater Monitor Repair Verification Drive Mode
- Misfire Monitor Repair Verification Drive Mode
- Vehicle Preparation For OBD-II Or Monitor Repair Verification Drive Cycle
- Comprehensive Component Monitor Repair Verification Drive Cycle
- EGR Monitor Repair Verification Drive Cycle
- EVAP Running Loss System Repair Verification Drive Cycle
- Catalyst Monitor Repair Verification Drive Cycle
- Fuel Monitor Or HO2S Monitor Repair Verification Drive Cycle
- Misfire Monitor Repair Verification Drive Cycle
- Secondary Air Monitor Repair Verification Drive Cycle
- Verification Drive Cycle
- HO2S/TWC Monitor Repair Verification Drive Cycle
- EVAP Monitor Repair Verification Drive Cycle
- 1999: B2500, B3000, B4000
- Vehicle Preparation For Drive Cycles
- EVAP System Monitor Repair Verification Drive Cycle
- HO2S Monitor Repair Verification Drive Cycle
- OBDII DRIVE MODE
- Mode 1 (PCM adaptive memory produce drive mode)
- Mode 2 (EGR system repair verification drive mode)
- Mode 3 HO2S heater, HO2S, and TWC repair verification drive mode)
- Mode 4 (EVAP system repair verification drive mode)
- Drive Cycle Recommendations
- Vehicle Preparation
- OBD II Drive Cycle
- 2000: MPV
- Mode 1 (PCM Adaptive Memory)
- Mode 2 (EGR Verification)
- Mode 3 (HO2S/TWC Verification)
- Mode 4 (EVAP Verification)
- 2000: PROTEGE
- Standard Drive Mode
- HO2S/TWC Monitor Repair Verification Drive Mode
- EVAP Monitor Repair Verification Drive Mode
- 2001: B2300, B2500, B3000, B4000, TRIBUTE
- OBD-II Drive Cycle Vehicle Preparation
- OBD-II Drive Cycle Procedures
- PCM Adaptive Memory Drive Mode
- Mode 1 (PCM Adaptive Memory Drive Mode)
- Mode 2 (EGR Monitor Repair Verification Drive Mode)
- Mode 3 (HO2S/TWC Monitor Repair Verification Drive Mode)
- Mode 4 (EVAP Monitor Repair Verification Drive Mode)
- OBD-II Drive Cycle Procedure
- 2002: MILLENIA
- Mode 1: PCM Adaptive Memory Procedure
- Mode 2: EGR System Repair Verification
- Mode 3: HO2S & TWC Repair Verification
- Mode 4: EVAP System Repair Verification
- Mode 1 - PCM Adaptive Memory Produce Drive Mode
- Mode 2 - EGR System Repair Verification Drive Mode
- Mode 3 - HO2S Heater, HO2S & TWC Repair Verification Drive Mode
- Mode 6 - EVAP System Repair Verification Drive Mode
- Mode 4 - EVAP System Repair Verification Drive Mode
- Drive Mode 1 - PCM Adaptive Memory
- Drive Mode 2 - EGR Monitor Repair Verification
- Drive Mode 3 - HO2S, HO2S Heater & TWC Repair Verification
- Drive Mode 4 - EVAP System Repair Verification
- Drive Mode 5 - EVAP System Very Small Leak Repair Verification
- OBD-II DRIVE MODES
- 2004-06: MAZDA3 & 2006: MAZDA5 & 2007-09: MAZDA3 (W/O TURBO)
- PCM Adaptive Memory Production Drive Mode
- EVAP System Repair Verification Drive Mode
- 2004-05: MAZDA6
- MODE 6 (EVAP SYSTEM REPAIR VERIFICATION DRIVE MODE)
- 2004: MPV
- 2004: MX-5 MIATA
- MODE 1 (PCM ADAPTIVE MEMORY PRODUCTION DRIVE MODE)
- 2004: RX-8
- 2005-06: MPV
- With rear HO2S model
- 2005: MX-5 MIATA
- 2005-08: RX-8
- 2006-08: MAZDA6
- EVAP System Repair Verification Drive Mode (4 Cylinder W/O Turbo & V6)
- EVAP System Repair Verification Drive Mode (4 Cylinder W/Turbo)
- 2006-08: MX-5 MIATA
- 2007-09: MAZDA3 (W/TURBO)
- 2007: MAZDA5
- 2007-08: CX-7
- PCM Adaptive Memory Production, EGR, HO2S heater, HO2S, TWC, and EVAP System Repair Verification Drive Mode
- 2007-10: CX-9
- 2008-09: MAZDA5
- Mode 06 (EVAP System Repair Verification Drive Mode)
- Single Drive Mode
- 2009-10: MAZDA6 (4 CYLINDER)
- Mode 02 (EGR System Repair Verification Drive Mode)
- 2009-10: MAZDA6 (V6)
- 2009: CX-7
- Mode 03 (A/F Sensor Heater, HO2S Heater, A/F Sensor, HO2S, and TWC Repair Verification Drive Mode)
- 2009: MX-5 MIATA
- 2009-11: RX-8
- Mode 5 (AIR System Repair Verification Drive Mode)
- 2010-13: MAZDA3 (W/TURBO)
- 2010: MAZDA5
- 2010-12: CX-7 (W/TURBO)
- 2010-12: CX-7 (W/O TURBO)
- 2010-13: MX-5 MIATA
- Mode 03 (PCM Adaptive Memory Production, EGR System, A/F Sensor Heater, HO2S Heater, A/F Sensor, HO2S, and TWC Repair Verification Drive Mode)
- 2011-13: CX-9
- 2010-13: MAZDA3 (W/O TURBO)
- 2012-13: MAZDA5
- 2011-13: MAZDA6 (4 CYLINDER)
- Mode 03 (EGR System, A/F Sensor Heater, HO2S Heater, A/F Sensor, HO2S and TWC Repair Verification Drive Mode)
- 2011-13: MAZDA6 (V6)
- 2012-13: MAZDA2
- 2013: CX-5
- INSPECTION METHOD FOR SENSORS
- INSPECTION METHOD FOR ACTUATORS OR RELAYS
- ENGINE SYMPTOM TROUBLESHOOTING
- INPUT SIGNAL SYSTEM INSPECTION PROCEDURE
- INPUT SIGNAL SYSTEM INSPECTION FOR VARIABLE RESISTANCE TYPE 1
- STANDARD POWER SUPPLY SYSTEM INSPECTION FOR VARIABLE RESISTANCE TYPE 1
- GND SYSTEM INSPECTION FOR VARIABLE RESISTANCE TYPE 1
- GND SYSTEM INSPECTION FOR VARIABLE RESISTANCE TYPE 2
- INPUT SIGNAL SYSTEM INSPECTION FOR VARIABLE RESISTANCE TYPE 2
- ELECTRICAL SUPPLY SYSTEM INSPECTION FOR VARIABLE RESISTANCE TYPE 2
- INPUT SIGNAL SYSTEM INSPECTION FOR THERMISTOR TYPE
- GND SYSTEM INSPECTION FOR THERMISTOR TYPE
- INTAKE MANIFOLD VACUUM INSPECTION
- ELECTRONIC THROTTLE CONTROL SYSTEM INSPECTION/ENGINE COOLANT TEMPERATURE COMPENSATION INSPECTION
- LOAD COMPENSATION INSPECTION
- THROTTLE POSITION (TP) SWEEP INSPECTION
- FUEL CUT CONTROL SYSTEM INSPECTION
- FUEL PUMP CONTROL SYSTEM INSPECTION
- SPARK TEST
- EGR CONTROL SYSTEM INSPECTION
- PURGE CONTROL SYSTEM INSPECTION
- A/C CUT-OFF CONTROL SYSTEM INSPECTION
- Evaporative System Test Outline