Basic System (HVAC): Overhaul Mazda 2 II рестайлинг

A/C UNIT DISASSEMBLY/ASSEMBLY

1. Disassemble in the order indicated in the figure. CAUTION: If a non-specified grease is used, it may result in abnormal noise or improper operation of the links. Apply only the specified grease to each link.
2. Assemble in the reverse order of disassembly.

Identifying A/C Unit Disassemble Order With Torque Specifications. Scheme 50

X Applicable

AIR INTAKE DUCT DISASSEMBLY/ASSEMBLY

1. Disassemble in the order indicated in the table. CAUTION: Apply only the specified grease to links. Otherwise abnormal noise or improper operation may result.
2. Assemble in the reverse order of disassembly.

Identifying Air Intake Duct Disassemble Order. Scheme 51

Scheme 52

1. Align the contacting surfaces of air intake duct case (1) and (2), and cut the adhesive polyurethane. (Scheme 52): Cutting Position Of Adhesive Polyurethane

Scheme 53

Scheme 54

Scheme 55

Scheme 56

Scheme 57

Scheme 58

1. Disconnect the negative battery cable.
2. Collect the refrigerant. (See «REFRIGERANT CHARGING»(ref-517463-S41137354962012121200000).)
3. Remove the air cleaner installation bolt and slide the air cleaner component aside.
4. Remove the cooler hose (LO) installation nut, and then remove the cooler hose (LO) bracket from the vehicle stud bolt. (Scheme 53): Identifying Cooler Hose (LO) Nut And Bracket CAUTION: If moisture or foreign material enters the refrigeration cycle, cooling ability will be lowered and abnormal noise or other malfunction could occur. Always plug open fittings immediately after removing any refrigeration cycle parts.
5. Using the SSTs (49 B061 014, 49 G061 001) disconnect the cooler pipe and cooler hose from the A/C unit while not allowing the remaining compressor oil in the A/C compressor and pipes to spill. (See «REFRIGERANT LINE REMOVAL/INSTALLATION»(ref-517465-S27124117462012121200000).) (Scheme 54): Cooler Pipe And Cooler Hose At A/C Unit
6. Remove the following parts: Glove compartment (See «GLOVE COMPARTMENT REMOVAL/INSTALLATION»(ref-517497-S18570108062012121200000).) Heat duct (RH) (See «HEAT DUCT COMPONENT REMOVAL/INSTALLATION»(ref-517465-S38916655892012121200000).) Side wall (RH) (See «SIDE WALL REMOVAL/INSTALLATION»(ref-517497-S42051367322012121200000).)
7. Disconnect the evaporator temperature sensor connector.
8. Remove the evaporator temperature sensor wiring harness clip.
9. Disconnect the resistor connector.
10. Make a hole in the position shown in the figure for the adhesive polyurethane (2) and remove the outlet pipe installation bolt. (Scheme 55): Locating Outlet Pipe Bolt
11. Cut the adhesive polyurethane (2) near the contact surfaces of the expansion valve and outlet pipe, and tear it off. (Scheme 56): Adhesive Polyurethane Cutting Position
12. Slide the outlet pipe to the right while being careful not to allow remaining compressor oil in the outlet pipe and expansion valve to spill. (Scheme 57): Outlet Pipe, Expansion Valve And Expansion Valve Bolts
13. Remove the expansion valve installation bolts.
14. Remove the expansion valve while being careful not to allow the remaining compressor oil in the expansion valve and evaporator to spill.
15. Tear off the adhesive polyurethane (2) from the expansion valve. CAUTION: Because of the possibility of condensation forming, whenever possible remove the adhesive polyurethane carefully so that it does not damage the adhesive sponge rubber on the outlet pipe.
16. Cut the adhesive polyurethane (2) as shown in the figure and remove the adhesive polyurethane (2) from the outlet pipe near the expansion valve. (Scheme 58): Adhesive Polyurethane Cutting Position

Scheme 59

Scheme 60

Scheme 61

Scheme 62

Scheme 63

Scheme 64

Scheme 65

Scheme 66

1. Slide the outlet pipe to the right while being careful not to allow the remaining compressor oil in the outlet pipe to spill. (Scheme 59): Expansion Valve Bolts, Expansion Valve And Outlet Pipe With Torque Specifications
2. Install the expansion valve.
3. Install the outlet pipe.
4. Cut the adhesive polyurethane (1) as shown in the figure. (Scheme 60): Adhesive Polyurethane Cutting Position
5. Attach the adhesive polyurethane (1) to the outlet pipe as shown in the figure. (Scheme 61): Attaching Adhesive Polyurethane To Outlet Pipe
6. Roll the adhesive polyurethane (1) around the outlet pipe.
7. Align the adhesive polyurethane (2) notch with the center of the lower surface of the expansion valve, and adhere. (Scheme 62): Aligning Adhesive Polyurethane Notch With Center Of Lower Surface Of Expansion Valve
8. Roll on the adhesive polyurethane (2) so that it wraps around the expansion valve. (Scheme 63): Rolling On Adhesive Polyurethane
9. Bend around the adhesive polyurethane (2) and adhere it to the outlet pipe. (Scheme 64): Bending Adhesive Polyurethane
10. Connect the resistor connector.
11. Install the evaporator temperature sensor wiring harness clip.
12. Connect the evaporator temperature sensor connector.
13. Install the following parts: Side wall (RH) (See «SIDE WALL REMOVAL/INSTALLATION»(ref-517497-S42051367322012121200000).) Heat duct (RH) (See «HEAT DUCT COMPONENT REMOVAL/INSTALLATION»(ref-517465-S38916655892012121200000).) Glove compartment (See «GLOVE COMPARTMENT REMOVAL/INSTALLATION»(ref-517497-S18570108062012121200000).)
14. Connect the clutch pipe and cooler hose while being careful not to allow the remaining oil in the pipe and A/C unit to spill. (See «REFRIGERANT LINE REMOVAL/INSTALLATION»(ref-517465-S27124117462012121200000).) (Scheme 65): Clutch Pipe And Cooler Hose
15. Install the cooler hose (LO) bracket. (Scheme 66): Cooler Hose (LO) Bracket Tightening torque 6.9-9.8 N.m {71-99 kgf.cm, 62-86 in.lbf}
16. Install the air cleaner component.
17. Charge the refrigerant. (See «REFRIGERANT CHARGING»(ref-517463-S41137354962012121200000).)
18. Connect the negative battery cable.
19. Perform the refrigerant system performance test. (See «REFRIGERANT SYSTEM PERFORMANCE TEST»(ref-517463-S24642051802012121200000).)