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Engine Mechanical - 3.5L: Component Locations Lincoln MKZ I facelift

Mechanical 123 illustrations ~4024 words

Special Tool(s)

SPECIAL TOOL TABLE Handle 205-153 (T80T-4000-W) Installer, VCT Spark Plug Tube Seal 303-1247/2 Remover, VCT Spark Plug Tube Seal 303-1247/1

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Scheme 131: Special Tool(s)

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SPECIAL TOOL TABLE Handle 205-153 (T80T-4000-W) Installer, VCT Spark Plug Tube Seal 303-1247/2 Remover, VCT Spark Plug Tube Seal 303-1247/1

SPECIAL TOOL TABLE 3 Jaw Puller 303-D121 or equivalent Installer, Crankshaft Vibration Damper 303-102 (T74P-6316-B) Installer, Front Cover Oil Seal 303-335 Strap Wrench 303-D055 (D85L-6000-A) or equivalent

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Scheme 134: Special Tool(s)

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SPECIAL TOOL TABLE Installer, Crankshaft Vibration Damper 303-102 (T74P-6316-B) Installer, Front Crankshaft Seal 303-1251 Remover, Oil Seal 303-409 (T92C-6700CH)

SPECIAL TOOL TABLE Vehicle Communication Module (VCM) and Integrated Diagnostic System (IDS) software with appropriate hardware, or equivalent diagnostic tool

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Scheme 136: Special Tool(s)

SPECIAL TOOL TABLE Handle 205-153 (T80T-4000-W) Installer, Rear Main Seal 303-1250 Remover, Crankshaft Rear Oil Seal 303-519 (T95P-6701-EH) Slide Hammer 307-005 (T59L-100-B)

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Scheme 137: Special Tool(s)

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SPECIAL TOOL TABLE Oil Pan Holding Fixture 303-1295

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Scheme 139: Engine Mount (View 1 of 3)
ItemPart NumberDescription
1W503924A/C tube retaining clamp bolt (2 required)
2W505422A/C tube retaining clamp bolt

ITEM DESCRIPTION TABLE

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Scheme 140: Engine Mount (View 2 of 3)
ItemPart NumberDescription
114197Wiring harness retainer
2W707398Engine coolant degas bottle-to-fender bolt
3W709603Engine coolant degas bottle-to-fender nut
48A080Engine coolant degas bottle

ITEM DESCRIPTION TABLE

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Scheme 141: Engine Mount (View 3 of 3)
ItemPart NumberDescription
13493Power steering hose retainer
2W705936Ground wire bolt
319A905Ground wire
4W708764Engine mount brace bolt (3 required)
56K075Engine mount brace
6W705891Engine mount-to-engine nut (4 required)
76B095Engine mount spacer (2 required)
8W705891Engine mount-to-frame nut
9W500720Engine mount-to-frame bolt (2 required)
106F012Engine mount

ITEM DESCRIPTION TABLE

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Scheme 142: Removal and Installation

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  1. Remove the exhaust Y-pipe. For additional information, refer to «REMOVAL AND INSTALLATION»(ref-355930-S33509004322010013000000) .
  2. Position a floor jack and the Oil Pan Holding Fixture under the oil pan. NOTE: The Oil Pan Holding Fixture must be carefully aligned to the mounting bosses on the oil pan. Failure to follow these instructions may result in damage to the oil pan.
  3. Remove the A/C tube retaining clamp bolt. To install, tighten to 8 Nm (71 lb-in).
  4. Remove the 2 A/C tube retaining clamp bolts. To install, tighten to 10 Nm (89 lb-in).
  5. Detach the wiring harness retainer from the degas bottle.
  6. Remove the nut, bolt and position the engine coolant degas bottle aside. To install, tighten to 9 Nm (80 lb-in).
  7. Detach the power steering hose retainer from the engine mount brace.
  8. Remove the bolt and the ground wire from the engine mount brace. To install, tighten to 10 Nm (89 lb-in).
  9. Remove the 3 bolts and the engine mount brace. To install, tighten to 25 Nm (18 lb-ft).
  10. Remove the 4 engine mount-to-engine nuts. To install, tighten in the sequence shown in illustration below to 70 Nm (52 lb-ft).
  11. Remove the 2 engine mount spacers.
  12. Using the Oil Pan Holding Fixture, lower the engine 25 mm (1 in).
  13. Remove the nut, the 2 bolts and the engine mount. To install, tighten the bolts to 55 Nm (41 lb-ft) and the nut to 63 Nm (46 lb-ft). NOTE: It is necessary to reposition the A/C tubes to remove the engine mount.
  14. To install, reverse the removal procedure.

SPECIAL TOOL TABLE Engine Lift Eye 303-1245 Heavy Duty Floor Crane 014-00071 or equivalent Powertrain Lift 014-00765 or equivalent Remover, Tie-Rod End 211-105 Spreader Bar 303-D089 (D93P-6001-A3) or equivalent Universal Adapter Brackets 014-00001 or equivalent

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Scheme 144: Special Tool(s)

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WARNINGDo not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury.

All vehicles

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  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING & LIFTING»(ref-355922) .
  2. Release the fuel system pressure. For additional information, refer to «FUEL SYSTEM PRESSURE RELEASE»(ref-355987-S17471545942010013000000) .
  3. Recover the A/C system. For additional information, refer to «REFRIGERANT SYSTEM RECOVERY»(ref-355932-S31251914202010013000000) .
  4. Remove the accessory drive belt and the power steering belt. For additional information, refer to «REMOVAL»(ref-355937-S42663157132010013000000) .
  5. Remove the LH halfshaft and the intermediate shaft. For additional information, refer to «REMOVAL»(ref-355956-S19151780662010013000000) .
  6. If equipped, remove the 6 screws and the underbody shield.
  7. Disconnect the power steering cooler tube and drain the power steering fluid into a suitable drain pan.
  8. Drain the cooling system. For additional information, refer to «DRAINING»(ref-355972-S18230589312010013000000) .
  9. Remove the degas bottle. For additional information, refer to «REMOVAL AND INSTALLATION»(ref-355972-S07928583072010013000000) .
  10. Remove the engine Air Cleaner (ACL) and ACL outlet pipe. For additional information, refer to «REMOVAL AND INSTALLATION»(ref-355993-S28735189342010013000000) .
  11. Remove the battery tray. For additional information, refer to «REMOVAL AND INSTALLATION»(ref-355968-S25610670162010013000000) .
  12. Disconnect the 2 engine wiring harness electrical connectors.
  13. Detach the 2 wiring harness retainers from the transmission mount and the battery tray bracket.
  14. Remove the 2 nuts and the battery cables from the positive battery cable.
  15. Remove the bolt and position aside the ground wire.
  16. Disconnect the vacuum hose and the Evaporative Emission (EVAP) tube from the upper intake manifold.
  17. Disconnect the upper radiator hose, lower radiator hose and 2 heater hoses from the thermostat housing.
  18. Disconnect the transaxle control cable from the control lever.
  19. Remove the 3 nuts and position the transaxle control cable bracket aside.
  20. Remove the bolt and position the ground wire aside.
  21. If equipped, detach the engine block heater harness from the radiator support, power steering hose, A/C tube and the engine wiring harness.
  22. Detach the coolant tube retainer clips from the A/C tube.
  23. Remove the nut and disconnect the A/C tube from the condenser. Discard the O-ring seal.
  24. Remove the 2 A/C tube bracket bolts.
  25. Remove the A/C tube bracket bolt.
  26. Remove the 2 nuts and disconnect the A/C tubes. Discard the O-ring seal.
  27. Detach the 2 wiring harness retainers.
  28. Disconnect the 2 engine wiring harness electrical connectors.
  29. Remove the 2 wiring harness retainers from the LH valve cover stud bolts and position the wiring harness aside.
  30. Remove the oil level indicator.
  31. Disconnect the hose from the power steering reservoir. Detach the pin-type retainer from the engine mount brace.
  32. Using a small screwdriver, release the retaining clip and detach the power steering reservoir from the cowl.
  33. Disconnect the fuel supply tube from the fuel rail. For additional information, refer to «FUEL SYSTEM - GENERAL INFORMATION»(ref-355987) .
  34. Remove the bolt and the ground wire from the engine mount brace.
  35. Remove the 3 bolts and the engine mount brace.
  36. Disconnect the PCM electrical connectors and pin-type retainers.
  37. Remove the Power Steering Pressure (PSP) hose bracket bolt.
  38. Remove and discard the PSP hose banjo bolt and the 2 seals from the steering gear.
  39. Using a suitable holding device, hold the steering wheel in the straight-ahead position. NOTE: Use a steering wheel holding device (such as Hunter® 28-75-1 or equivalent).
  40. Remove the 2 nuts and the steering joint cover.
  41. Remove the bolt and disconnect the steering column shaft from the steering gear. Discard the bolt. NOTE: Do not allow the intermediate shaft to rotate while it is disconnected from the gear or damage to the clockspring can occur. If there is evidence that the intermediate shaft has rotated, the clockspring must be removed and recentered. For additional information, refer to «REMOVAL»(ref-355944-S31813300882010013000000) . NOTE: Index-mark the steering column shaft position to the steering gear for reference during installation.
  42. Remove the 4 screws and position the LH fender splash shield aside.
  43. Remove the 6 pin-type retainers (4 shown in illustration) and the LH splash shield.
  44. Release the 4 clips and slide the steering gear-to-dash seal off of the steering gear and into the passenger compartment. NOTE: The steering gear-to-dash seal must be removed or it will be damaged when lowering the subframe.
  45. Disconnect the transaxle cooler hoses.
  46. Remove the drain plug and drain the engine oil. Install the drain plug and tighten to 27 Nm (20 lb-ft).
  47. Remove and discard the engine oil filter.
  48. Remove the 6 nuts and the Y-pipe assembly. Discard the gaskets and nuts.
  49. Remove the 4 oil pan-to-transaxle bolts.
  50. Remove the 2 fasteners and the inspection cover.
  51. Remove and discard the 4 torque converter nuts. All-Wheel Drive (AWD) vehicles
  52. Remove and discard the 4 bolts (3 shown in illustration) and support the driveshaft with a length of mechanic's wire. NOTE: Index-mark the driveshaft for installation. All vehicles
  53. Remove the engine roll restrictor-to-subframe through bolt.
  54. Remove the cotter pins and nuts from the tie-rod ends. NOTE: LH shown in illustration, RH similar.
  55. Using the Tie-Rod End Remover, separate the tie-rod ends from the steering knuckles. NOTE: LH shown in illustration, RH similar.
  56. Remove the nuts and separate the stabilizer bar links from the struts. NOTE: LH shown in illustration, RH similar.
  57. Position the Powertrain Lift under the subframe assembly.
  58. Remove the 4 subframe bracket-to-body bolts. NOTE: LH shown in illustration, RH similar.
  59. Remove the 2 rear subframe nuts and the 2 subframe brackets. NOTE: LH shown in illustration, RH similar.
  60. Remove the 2 front subframe nuts. NOTE: LH shown in illustration, RH similar.
  61. Lower the subframe assembly from the vehicle.
  62. Remove the 2 RH catalytic converter bracket bolts. Front Wheel Drive (FWD) vehicles
  63. Remove the 2 nuts and remove the RH catalytic converter bracket. All-Wheel Drive (AWD) vehicles
  64. Disconnect the RH Catalyst Monitor Sensor (CMS) electrical connector.
  65. Remove the 4 nuts and the RH catalytic converter. Discard the gasket.
  66. Remove the 5 bolts and the Power Transfer Unit (PTU) support bracket.
  67. Remove the 5 bolts and the PTU . All vehicles
  68. Install the Powertrain Lift and Universal Adapter Brackets. NOTE: Position a block of wood under the transaxle.
  69. Remove the transaxle support insulator through bolt and nut.
  70. Remove the transaxle support insulator bracket bolt and the 2 nuts.
  71. Remove the 4 engine mount nuts. Remove the 2 engine mount spacers.
  72. Remove the nut, 2 bolts and the engine mount.
  73. Lower the engine and transaxle assembly from the vehicle.
  74. Disconnect the wiring harness fasteners from the transaxle-to-engine stud bolt and the starter.
  75. Remove the bolt and ground wire.
  76. Disconnect the Transmission Control Module (TCM) electrical connector.
  77. Remove the 2 nuts and the starter motor wiring.
  78. Remove the 2 bolts and the starter.
  79. Install the Engine Lift Eye on the LH cylinder head.
  80. Using the Heavy Duty Floor Crane and Spreader Bar, remove the engine and transaxle from the lift table.
  81. Remove the 2 engine-to-transaxle bolts.
  82. Remove the transaxle-to-engine stud bolt and the 4 transaxle-to-engine bolts. Separate the transaxle from the engine.

SPECIAL TOOL TABLE 3 Jaw Puller 303-D121 or equivalent Handle 205-153 (T80T-4000-W) Powertrain Lift 014-00765 or equivalent Remover, Oil Seal 303-409 (T92C-6700CH) Remover, Tie-Rod End 211-105 Remover, VCT Spark Plug Tube Seal 303-1247/1 Strap Wrench 303-D055 (D85L-6000-A) or equivalent Universal Adapter Brackets 014-00001 or equivalent

SPECIAL TOOL TABLE Tool, Camshaft Holding 303-1248

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Scheme 215: Special Tool(s)

Note. During engine repair procedures, cleanliness is extremely important. Any foreign material, including any material created while cleaning gasket surfaces, that enters the oil passages, coolant passages or the oil pan can cause engine failure.

Note. On early build engines, the timing chain rides on the inner side of the RH timing chain guide. Late build engines are equipped with a different design RH timing chain guide that requires the timing chain to ride on the outer side of the RH timing chain guide. For service, all replacement RH timing chain guides will be the late build design.

All vehicles

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  1. Remove the engine front cover. For additional information, refer to «Removal and Installation»(ref-355916-S07935742642010060800000) . Engines equipped with early build RH timing chain guides
  2. Rotate the crankshaft clockwise and align the timing marks on the VCT assemblies as shown in illustration. Engines equipped with late build/replacement RH timing chain guides
  3. Rotate the crankshaft clockwise and align the timing marks on the Variable Camshaft Timing (VCT) assemblies as shown in illustration. All vehicles
  4. Install the Camshaft Holding Tool onto the flats of the LH camshafts. NOTE: The Camshaft Holding Tool will hold the camshafts in the Top Dead Center (TDC) position.
  5. Install the Camshaft Holding Tool onto the flats of the RH camshafts. NOTE: The Camshaft Holding Tool will hold the camshafts in the TDC position.
  6. Remove the 3 bolts and the RH VCT housing.
  7. Remove the 3 bolts and the LH VCT housing.
  8. Remove the 2 bolts and the primary timing chain tensioner.
  9. Remove the primary timing chain tensioner arm.
  10. Remove the 2 bolts and the lower LH primary timing chain guide.
  11. Remove the primary timing chain.
  12. Remove the crankshaft timing chain sprocket.
  13. Remove the 2 bolts and the upper LH primary timing chain guide.
  14. Compress the LH secondary timing chain tensioner and install a suitable lockpin to retain the tensioner in the collapsed position.
  15. Remove and discard the LH VCT assembly bolt and the LH exhaust camshaft sprocket bolt. Remove the LH VCT assembly, secondary timing chain and the LH exhaust camshaft sprocket as an assembly. NOTE: The VCT bolt and the exhaust camshaft bolt must be discarded and new ones installed. However, the exhaust camshaft washer is reusable.
  16. Remove the 2 bolts and the LH secondary timing chain tensioner. NOTE: It is necessary to tilt the Camshaft Holding Tool toward the rear of the engine to access the rearmost secondary timing chain tensioner bolt.
  17. Compress the RH secondary timing chain tensioner and install a suitable lockpin to retain the tensioner in the collapsed position.
  18. Remove and discard the RH VCT assembly bolt and the RH exhaust camshaft sprocket bolt. Remove the RH VCT assembly, secondary timing chain and the RH exhaust camshaft sprocket as an assembly. NOTE: The VCT bolt and the exhaust camshaft bolt must be discarded and new ones installed. However, the exhaust camshaft washer is reusable.
  19. Remove the 2 bolts and the RH secondary timing chain tensioner. NOTE: It is necessary to tilt the Camshaft Holding Tool toward the rear of the engine to access the rearmost secondary timing chain tensioner bolt. Engines equipped with early build RH timing chain guides
  20. Remove the 2 bolts and the RH primary timing chain guide. Engines equipped with late build/replacement RH timing chain guides
  21. Remove the 2 bolts and the RH primary timing chain guide.

SPECIAL TOOL TABLE Tool, Camshaft Holding 303-1248

SPECIAL TOOL TABLE Compressor, Valve Spring 303-300 (T87C-6565-A) Compressor, Valve Spring 303-350 (T89P-6565-A) Compressor, Valve Spring 303-1249

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Scheme 236: Special Tool(s)

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Scheme 237

Note. During engine repair procedures, cleanliness is extremely important. Any foreign material, including any material created while cleaning gasket surfaces that enters the oil passages, coolant passages or the oil pan, may cause engine failure.

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  1. Remove the valve tappets from the cylinder being serviced. For additional information, refer to «Removal and Installation»(ref-355916-S42848504822010060800000) .
  2. Rotate the crankshaft until the piston for the valve being serviced is at the top of its stroke.
  3. Pressurize the cylinder using compressed air. NOTE: If air pressure has forced the piston to the bottom of the cylinder, any loss of air pressure will allow the valve to fall into the cylinder. If air pressure must be removed, support the valve prior to removal or engine damage may occur. NOTE: If the components are to be reinstalled, they must be installed in the same positions. Mark the components for installation into their original locations. NOTE: If a valve drops into the cylinder, remove the cylinder head. For additional information, refer to «Removal and Installation»(ref-355916-S22663358312010060800000) (Cylinder Head - RH) or «Removal and Installation»(ref-355916-S11927126642010060800000) (Cylinder Head - LH).
  4. Using the Valve Spring Compressors, remove the keys, retainer and spring.
  5. Remove and discard the valve stem seal.

SPECIAL TOOL TABLE 3 Jaw Puller 303-D121 or equivalent Handle 205-153 (T80T-4000-W) Remover, Oil Seal 303-409 (T92C-6700CH) Remover, VCT Spark Plug Tube Seal 303-1247/1 Strap Wrench 303-D055 (D85L-6000-A) or equivalent

SPECIAL TOOL TABLE Tool, Camshaft Holding 303-1248

Note. During engine repair procedures, cleanliness is extremely important. Any foreign material, including any material created while cleaning gasket surfaces, that enters the oil passages, coolant passages or the oil pan can cause engine failure.

Note. On early build engines, the timing chain rides on the inner side of the RH timing chain guide. Late build engines are equipped with a different design RH timing chain guide that requires the timing chain to ride on the outer side of the RH timing chain guide. For service, all replacement RH timing chain guides will be the late build design.

All vehicles

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Scheme 240
  1. Remove the engine front cover. For additional information, refer to «Removal and Installation»(ref-355916-S07935742642010060800000) . Engines equipped with early build RH timing chain guides
  2. Rotate the crankshaft clockwise and align the timing marks on the Variable Camshaft Timing (VCT) assemblies as shown in illustration. Engines equipped with late build/replacement RH timing chain guides
  3. Rotate the crankshaft clockwise and align the timing marks on the VCT assemblies as shown in illustration. All vehicles
  4. Install the Camshaft Holding Tool onto the flats of the LH camshafts. NOTE: The Camshaft Holding Tool will hold the camshafts in the Top Dead Center (TDC) position.
  5. Install the Camshaft Holding Tool onto the flats of the RH camshafts. NOTE: The Camshaft Holding Tool will hold the camshafts in the TDC position.
  6. Remove the 3 bolts and the RH VCT housing.
  7. Remove the 3 bolts and the LH VCT housing.
  8. Remove the 2 bolts and the primary timing chain tensioner.
  9. Remove the primary timing chain tensioner arm.
  10. Remove the 2 bolts and the lower LH primary timing chain guide.
  11. Remove the primary timing chain.
  12. Remove the crankshaft timing chain sprocket.
  13. Remove the 2 oil pump screen and pickup tube bolts.
  14. Remove the 3 oil pump bolts. Rotate the oil pump clockwise and separate the oil pump from the oil pump screen and pickup tube. Remove the oil pump. Discard the oil pump screen and pickup tube O-ring seal.

SPECIAL TOOL TABLE Heavy Duty Floor Crane 014-00071 or equivalent Remover, Crankshaft Rear Oil Seal 303-519 (T95P-6701-EH) Slide Hammer 307-005 (T59L-100-B) Spreader Bar 303-D089 (D93P-6001-A3) or equivalent

SPECIAL TOOL TABLE 3 Jaw Puller 303-D121 or equivalent Handle 205-153 (T80T-4000-W) Remover, Crankshaft Rear Oil Seal 303-519 (T95P-6701-EH) Remover, Oil Seal 303-409 (T92C-6700CH) Remover, VCT Spark Plug Tube Seal 303-1247/1 Slide Hammer 307-005 (T59L-100-B) Strap Wrench 303-D055 (D85L-6000-A) or equivalent Tool, Camshaft Holding 303-1248

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Scheme 241

SPECIAL TOOL TABLE Compressor, Valve Spring 303-300 (T87C-6565-A) Compressor, Valve Spring 303-350 (T89P-6565-A) Compressor, Valve Spring 303-1249 Installer, Valve Stem Oil Seal 303-470 (T94P-6510-CH)

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Scheme 242

SPECIAL TOOL TABLE Alignment Pins 307-399 Compressor, Piston Ring 303-D032 (D81L-6002-C) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) Eye, Engine Lift 303-1245 Handle 205-153 (T80T-4000-W) Heavy Duty Floor Crane 014-00071 or equivalent Installer, Crankshaft Vibration Damper 303-102 (T74P-6316-B) Installer, Front Cover Oil Seal 303-335 Installer, Front Crankshaft Seal 303-1251 Installer, Rear Main Seal 303-1250 Installer, VCT Spark Plug Tube Seal 303-1247/2 Spreader Bar 303-D089 (D93P-6001-A3) or equivalent Strap Wrench 303-D055 (D85L-6000-A) or equivalent Tool, Camshaft Holding 303-1248

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Scheme 243: Special Tool(s)

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SPECIAL TOOL TABLE Heavy Duty Floor Crane 014-00071 or equivalent Powertrain Lift 014-00765 or equivalent Spreader Bar 303-D089 (D93P-6001-A3) or equivalent Universal Adapter Brackets 014-00001 or equivalent Vehicle Communication Module (VCM) and Integrated Diagnostic System (IDS) software with appropriate hardware, or equivalent diagnostic tool

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Scheme 249

SPECIAL TOOL TABLE Alignment Pins 307-399 Handle 205-153 (T80T-4000-W) Installer, Crankshaft Vibration Damper 303-102 (T74P-6316-B) Installer, Front Cover Oil Seal 303-335 Installer, Front Crankshaft Seal 303-1251 Installer, VCT Spark Plug Tube Seal 303-1247/2 Powertrain Lift 014-00765 or equivalent Strap Wrench 303-D055 (D85L-6000-A) or equivalent

SPECIAL TOOL TABLE Tool, Camshaft Holding 303-1248

Note. During engine repair procedures, cleanliness is extremely important. Any foreign material, including any material created while cleaning gasket surfaces, that enters the oil passages, coolant passages or the oil pan can cause engine failure.

Engines equipped with late build/replacement RH timing chain guides

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  1. Install the RH primary timing chain guide and the 2 bolts. Tighten to 10 Nm (89 lb-in). Engines equipped with early build RH timing chain guides
  2. Install the RH primary timing chain guide and the 2 bolts. Tighten to 10 Nm (89 lb-in). All vehicles
  3. Install the RH secondary timing chain tensioner and the 2 bolts. Tighten to 10 Nm (89 lb-in). NOTE: It is necessary to tilt the Camshaft Holding Tool toward the rear of the engine to access the rearmost secondary timing chain tensioner bolt.
  4. Assemble the RH Variable Camshaft Timing (VCT) assembly, the RH exhaust camshaft sprocket and the RH secondary timing chain. Align the colored links with the timing marks.
  5. Position the RH secondary timing assembly onto the camshafts.
  6. Install 2 new bolts and the original washer. Tighten in 4 stages. Stage 1: Tighten to 40 Nm (30 lb-ft). Stage 2: Loosen one full turn. Stage 3: Tighten to 10 Nm (89 lb-in). Stage 4: Tighten 90 degrees.
  7. Remove the lockpin from the RH secondary timing chain tensioner.
  8. Install the LH secondary timing chain tensioner and the 2 bolts. Tighten to 10 Nm (89 lb-in). NOTE: It is necessary to tilt the Camshaft Holding Tool toward the rear of the engine to access the rearmost secondary timing chain tensioner bolt.
  9. Assemble the LH VCT assembly, the LH exhaust camshaft sprocket and the LH secondary timing chain. Align the colored links with the timing marks.
  10. Position the LH secondary timing assembly onto the camshafts.
  11. Install 2 new bolts and the original washer. Tighten in 4 stages. Stage 1: Tighten to 40 Nm (30 lb-ft). Stage 2: Loosen one full turn. Stage 3: Tighten to 10 Nm (89 lb-in). Stage 4: Tighten 90 degrees.
  12. Remove the lockpin from the LH secondary timing chain tensioner.
  13. Install the crankshaft timing chain sprocket.
  14. Install the primary timing chain with the colored links aligned with the timing marks on the VCT assemblies and the crankshaft sprocket.
  15. Install the upper LH primary timing chain guide and the 2 bolts. Tighten to 10 Nm (89 lb-in).
  16. Install the lower LH primary timing chain guide and the 2 bolts. Tighten to 10 Nm (89 lb-in).
  17. Install the primary timing chain tensioner arm.
  18. Reset the primary timing chain tensioner. Rotate the lever counterclockwise. Using a soft-jawed vise, compress the plunger. Align the hole in the lever with the hole in the tensioner housing. Install a suitable lockpin.
  19. Install the primary tensioner and the 2 bolts. Tighten to 10 Nm (89 lb-in). Remove the lockpin. NOTE: It may be necessary to rotate the crankshaft slightly to remove slack from the timing chain and install the tensioner.
  20. As a post-check, verify correct alignment of all timing marks.
  21. Inspect the VCT housing seals for damage and replace as necessary.
  22. Install the LH VCT housing and the 3 bolts. Tighten in the sequence shown in illustration to 10 Nm (89 lb-in). NOTE: Make sure the dowels on the Variable Camshaft Timing (VCT) housing are fully engaged in the cylinder head prior to tightening the bolts. Failure to follow this process will result in severe engine damage.
  23. Install the RH VCT housing and the 3 bolts. Tighten in the sequence shown in illustration below to 10 Nm (89 lb-in). NOTE: Make sure the dowels on the Variable Camshaft Timing (VCT) housing are fully engaged in the cylinder head prior to tightening the bolts. Failure to follow this process will result in severe engine damage.
  24. Install the engine front cover. For additional information, refer to «Removal and Installation»(ref-355916-S07935742642010060800000) .

SPECIAL TOOL TABLE Tool, Camshaft Holding 303-1248

SPECIAL TOOL TABLE Compressor, Valve Spring 303-300 (T87C-6565-A) Compressor, Valve Spring 303-350 (T89P-6565-A) Compressor, Valve Spring 303-1249 Installer, Valve Stem Oil Seal 303-470 (T94P-6510-CH)

Scheme 253

Scheme 253: Special Tool(s)

SPECIAL TOOL TABLE Alignment Pins 307-399 Handle 205-153 (T80T-4000-W) Heavy Duty Floor Crane 014-00071 or equivalent Installer, Crankshaft Vibration Damper 303-102 (T74P-6316-B) Installer, Front Cover Oil Seal 303-335 Installer, Front Crankshaft Seal 303-1251 Installer, VCT Spark Plug Tube Seal 303-1247/2 Spreader Bar 303-D089 (D93P-6001-A3) or equivalent Strap Wrench 303-D055 (D85L-6000-A) or equivalent

SPECIAL TOOL TABLE Handle 205-153 (T80T-4000-W) Heavy Duty Floor Crane 014-00071 or equivalent Installer, Rear Main Seal 303-1250 Spreader Bar 303-D089 (D93P-6001-A3) or equivalent Vehicle Communication Module (VCM) and Integrated Diagnostic System (IDS) software with appropriate hardware, or equivalent diagnostic tool