3.7L
- is a 2-speed Mechanical Returnless Fuel System (MRFS) with sequential Multi-Port Fuel Injection (MFI).
- uses either a single container (L-shaped) or a dual-container (saddle-type) fuel tank.
- has a fuel level sensor assembly (saddle-type fuel tank).
- has a Fuel Pump (FP) module that supplies fuel under pressure to the fuel rail.
- has a lifetime fuel filter (serviced as part of the FP module).
- has an Easy Fuel™ (capless) fuel tank filler pipe assembly, which cannot be modified in any way and is serviced only by the installation of a new fuel tank filler pipe assembly.
- has a supplemental refueling adapter located in the luggage compartment.
- has a FP module that operates on 10 or 12 volts depending on load, that supplies fuel under pressure to the fuel rail.
- has a FP control module located behind the rear seat backrest.
- has fuel tubes (liquid and vapor) along with brake tubes mounted on the underside of the vehicle in a bundle.
- has a Fuel Tank Pressure (FTP) sensor (part of the fuel vapor tube assembly).
- uses separately controlled fuel injectors for each cylinder. The fuel injectors are mounted to the intake manifold and are supplied with pressurized fuel from the FP module to the fuel rail.
- fuel rail pressure is controlled by the electronic FP module which is enabled by the PCM.
- has a serviceable fuel level sender mounted on the FP module.
- has a serviceable fuel level sender mounted on the fuel level sensor assembly (saddle-type fuel tank).
3.5L Gasoline Turbocharged Direct Injection (GTDI)
- is a 2-speed Mechanical Returnless Fuel System (MRFS) with Gasoline Turbocharged Direct Injection (GTDI).
- uses a dual-container (saddle-type) fuel tank.
- has a fuel level sensor assembly.
- has a FP module that operates on 10 or 12 volts depending on load, that supplies fuel under pressure to the high pressure FP .
- has a lifetime fuel filter (serviced as part of the FP module).
- has an Easy Fuel™ (capless) fuel tank filler pipe assembly, which cannot be modified in any way and is serviced only by the installation of a new fuel tank filler pipe assembly.
- has a supplemental refueling adapter located in the luggage compartment.
- has a high pressure FP that supplies high pressure, low volume fuel pressure to the fuel rails.
- has a FP control module located behind the rear seat backrest.
- has fuel tubes (liquid and vapor) along with brake tubes mounted on the underside of the vehicle in a bundle.
- has a high pressure fuel tube from the high pressure FP to the fuel rails.
- has a Fuel Rail Pressure (FRP) sensor on the LH fuel rail.
- has a Fuel Tank Pressure (FTP) sensor (part of the fuel vapor tube assembly).
- uses separately controlled fuel injectors for each cylinder. The fuel injectors are mounted directly into the head.
- fuel injectors are supplied with pressurized fuel from the high pressure FP to the fuel rail.
- has a serviceable fuel level sender mounted on the FP module.
- has a serviceable fuel level sender mounted on the fuel level sensor assembly.
Fuel Pump (FP) Shut-off Feature
Note. Refer to the Description and Operation, Intelligent Access with Push Button Start in ANTI-THEFT - PASSIVE ANTI-THEFT SYSTEM (PATS) to review the procedures for achieving the various ignition states (ignition OFF, ignition in ACCESSORY, ignition ON and ignition START) on vehicles with this feature.
In the event of a moderate to severe collision, the vehicle is equipped with a Fuel Pump (FP) shut-off feature that is initiated by the event notification signal.
The event notification signal is a signal provided by the Restraints Control Module (RCM) to the FP control module. Signal communication between the RCM and the FP control module allows the PCM to shut-off the FP .
Should the vehicle shut off after a collision due to this feature, the vehicle may be restarted by first turning the ignition to the OFF position and then turn the ignition to the ON position. In some instances the vehicle may not start the first time and may take one additional ignition cycle.
Fuel System Pressure Release
| WARNING | Do not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury. |
| WARNING | Do not carry personal electronic devices such as cell phones, pagers or audio equipment of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury. |
| WARNING | Before working on or disconnecting any of the fuel tubes or fuel system components, relieve the fuel system pressure to prevent accidental spraying of fuel. Fuel in the fuel system remains under high pressure, even when the engine is not running. Failure to follow this instruction may result in serious personal injury. |
| WARNING | When handling fuel, always observe fuel handling precautions and be prepared in the event of fuel spillage. Spilled fuel may be ignited by hot vehicle components or other ignition sources. Failure to follow these instructions may result in serious personal injury. |
| WARNING | Always disconnect the battery ground cable at the battery when working on an evaporative emission (EVAP) system or fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury. |
Note. Refer to Description and Operation, Intelligent Access with Push Button Start in ANTI-THEFT - PASSIVE ANTI-THEFT SYSTEM (PATS) to review the procedures for achieving the various ignition states (ignition OFF, ignition in ACCESSORY, ignition ON and ignition START) on vehicles with this feature.
Pinpoint Test A
- Gasoline Turbocharged Direct Injection (GTDI) equipped vehicles
Material
| Item | Specification |
| Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP (US); Motorcraft® SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12 (Canada); or equivalent | WSS-M2C930-A |
Disconnect - Type I
| WARNING | Do not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury. |
| WARNING | Do not carry personal electronic devices such as cell phones, pagers or audio equipment of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury. |
| WARNING | Before working on or disconnecting any of the fuel tubes or fuel system components, relieve the fuel system pressure to prevent accidental spraying of fuel. Fuel in the fuel system remains under high pressure, even when the engine is not running. Failure to follow this instruction may result in serious personal injury. |
| WARNING | Always disconnect the battery ground cable at the battery when working on an evaporative emission (EVAP) system or fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury. |
Note. When reusing liquid or vapor tube connectors, make sure to use compressed air to remove any foreign material from the connector retaining clip area before separating from the tube or damage to the tube or connector retaining clip can occur. Apply clean engine oil to the end of the tube before inserting the tube into the connector.
Note. Fuel injection equipment is manufactured to very precise tolerances and fine clearances. It is essential that absolute cleanliness is observed when working with these components or component damage can occur. Always install plugs to any open orifices or tubes.
Note. Do not use any tools. The use of tools may cause a deformity in the clip components which may cause fuel leaks.
Scheme 2105
Scheme 2106
- Disconnect the battery ground cable. For additional information, refer to «BATTERY, MOUNTING AND CABLES»(ref-376024) .
- Release the lock tab on the quick connect coupling.
- Separate the quick connect coupling from the fitting.
Scheme 2107
Scheme 2107: Connect - Type I
- Release the lock tab and install the quick connect coupling onto the fitting.
- Apply the lock tab into the latched position.
- Connect the battery ground cable. For additional information, refer to «BATTERY, MOUNTING AND CABLES»(ref-376024) .
Disconnect - Type II
| WARNING | Do not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury. |
| WARNING | Do not carry personal electronic devices such as cell phones, pagers or audio equipment of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury. |
| WARNING | Before working on or disconnecting any of the fuel tubes or fuel system components, relieve the fuel system pressure to prevent accidental spraying of fuel. Fuel in the fuel system remains under high pressure, even when the engine is not running. Failure to follow this instruction may result in serious personal injury. |
| WARNING | Always disconnect the battery ground cable at the battery when working on an evaporative emission (EVAP) system or fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury. |
Note. When reusing liquid or vapor tube connectors, make sure to use compressed air to remove any foreign material from the connector retaining clip area before separating from the tube or damage to the tube or connector retaining clip can occur. Apply clean engine oil to the end of the tube before inserting the tube into the connector.
Note. Fuel injection equipment is manufactured to very precise tolerances and fine clearances. It is essential that absolute cleanliness is observed when working with these components or component damage can occur. Always install plugs to any open orifices or tubes.
Note. Do not use any tools. The use of tools may cause a deformity in the clip components which may cause fuel leaks.
- If servicing a liquid fuel tube quick connect coupling, release the fuel system pressure. For additional information, refer to «FUEL SYSTEM PRESSURE RELEASE»(ref-376044-S26081164682010103100000) .
- Disconnect the battery ground cable. For additional information, refer to «BATTERY, MOUNTING AND CABLES»(ref-376024) .
- Depress the retainer clip and disconnect the quick connect coupling from the tube.
Connect - Type II
- Install the quick connect coupling onto the tube until fully seated.
- Connect the battery ground cable. For additional information, refer to «BATTERY, MOUNTING AND CABLES»(ref-376024) .
Disconnect - Type III
| WARNING | Do not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury. |
| WARNING | Do not carry personal electronic devices such as cell phones, pagers or audio equipment of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury. |
| WARNING | Before working on or disconnecting any of the fuel tubes or fuel system components, relieve the fuel system pressure to prevent accidental spraying of fuel. Fuel in the fuel system remains under high pressure, even when the engine is not running. Failure to follow this instruction may result in serious personal injury. |
| WARNING | Always disconnect the battery ground cable at the battery when working on an evaporative emission (EVAP) system or fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury. |
Note. When reusing liquid or vapor tube connectors, make sure to use compressed air to remove any foreign material from the connector retaining clip area before separating from the tube or damage to the tube or connector retaining clip can occur. Apply clean engine oil to the end of the tube before inserting the tube into the connector.
Note. Fuel injection equipment is manufactured to very precise tolerances and fine clearances. It is essential that absolute cleanliness is observed when working with these components or component damage can occur. Always install plugs to any open orifices or tubes.
Note. Do not use any tools. The use of tools may cause a deformity in the clip components which may cause fuel leaks.
Scheme 2108
- If servicing a liquid fuel tube quick connect coupling, release the fuel system pressure. For additional information, refer to «FUEL SYSTEM PRESSURE RELEASE»(ref-376044-S26081164682010103100000) .
- Disconnect the battery ground cable. For additional information, refer to «BATTERY, MOUNTING AND CABLES»(ref-376024) .
- Spread the legs of the retainer clip and pull it to the outward position in the quick connect coupling.
- Depress the retainer clip and disconnect the quick connect coupling from the tube.
Connect - Type III
- Install the quick connect coupling onto the tube until fully seated.
- Press the retainer clip into the quick connect coupling body until flush and the legs are locked in place.
- Connect the battery ground cable. For additional information, refer to «BATTERY, MOUNTING AND CABLES»(ref-376024) .
Disconnect - Type IV
| WARNING | Do not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury. |
| WARNING | Do not carry personal electronic devices such as cell phones, pagers or audio equipment of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury. |
| WARNING | Before working on or disconnecting any of the fuel tubes or fuel system components, relieve the fuel system pressure to prevent accidental spraying of fuel. Fuel in the fuel system remains under high pressure, even when the engine is not running. Failure to follow this instruction may result in serious personal injury. |
| WARNING | Always disconnect the battery ground cable at the battery when working on an evaporative emission (EVAP) system or fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury. |
Note. When reusing liquid or vapor tube connectors, make sure to use compressed air to remove any foreign material from the connector retaining clip area before separating from the tube or damage to the tube or connector retaining clip can occur. Apply clean engine oil to the end of the tube before inserting the tube into the connector.
Note. Fuel injection equipment is manufactured to very precise tolerances and fine clearances. It is essential that absolute cleanliness is observed when working with these components or component damage can occur. Always install plugs to any open orifices or tubes.
Note. Do not use any tools. The use of tools may cause a deformity in the clip components which may cause fuel leaks.
Scheme 2109
Scheme 2110
- If servicing a liquid fuel tube quick connect coupling, release the fuel system pressure. For additional information, refer to «FUEL SYSTEM PRESSURE RELEASE»(ref-376044-S26081164682010103100000) .
- Disconnect the battery ground cable. For additional information, refer to «BATTERY, MOUNTING AND CABLES»(ref-376024) .
- Depress the clip into the quick connect coupling.
- Remove the quick connect coupling from the fitting.
Connect - Type IV
- Install the quick connect coupling onto the fitting until fully seated.
- Connect the battery ground cable. For additional information, refer to «BATTERY, MOUNTING AND CABLES»(ref-376024) .
| Item | Specification |
| Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP (US); Motorcraft® SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12 (Canada); or equivalent | WSS-M2C930-A |
Disconnect
| WARNING | Do not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury. |
| WARNING | Do not carry personal electronic devices such as cell phones, pagers or audio equipment of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury. |
| WARNING | Before working on or disconnecting any of the fuel tubes or fuel system components, relieve the fuel system pressure to prevent accidental spraying of fuel. Fuel in the fuel system remains under high pressure, even when the engine is not running. Failure to follow this instruction may result in serious personal injury. |
| WARNING | Always disconnect the battery ground cable at the battery when working on an evaporative emission (EVAP) system or fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury. |
Note. When reusing liquid or vapor tube connectors, make sure to use compressed air to remove any foreign material from the connector retaining clip area before separating from the tube or damage to the tube or connector retaining clip can occur. Apply clean engine oil to the end of the tube before inserting the tube into the connector.
Note. Fuel injection equipment is manufactured to very precise tolerances and fine clearances. It is essential that absolute cleanliness is observed when working with these components or component damage can occur. Always install plugs to any open orifices or tubes.
Scheme 2111
Scheme 2112
- If servicing a liquid fuel tube spring lock coupling, release the fuel system pressure. For additional information, refer to «FUEL SYSTEM PRESSURE RELEASE»(ref-376044-S26081164682010103100000) .
- Disconnect the battery ground cable. For additional information, refer to «BATTERY, MOUNTING AND CABLES»(ref-376024) .
- Install the Spring Lock Coupling Disconnect Tool on the tube and push into the spring lock coupling to release.
- Separate the spring lock coupling from the tube.
Connect
- Align and push the spring lock coupling onto the tube until fully seated.
- Pull on the coupling to make sure it is fully engaged.
- Connect the battery ground cable. For additional information, refer to «BATTERY, MOUNTING AND CABLES»(ref-376024) .