Crankcase Capacity
6 Qts. (5.7 L) - 5W-30 motor oil
Note. Use oil that has been certified by the American Petroleum Institute.
TORQUE SPECIFICATIONS
| Application | Ft. Lbs. (N.m) |
| A/C Compressor Bolt | 18 (24) |
| A/C Compressor Bracket Bolt | 18 (24) |
| Ball Joint-To-Spindle Nut | 66 (90) |
| Camshaft Bearing Cap Bolts (1) |
| Step 1 | Hand Tighten |
| Step 2 | (2) |
| Step 3 | Additional 90 degrees |
| Camshaft Sprocket Bolt |
| Step 1 | 15 (20) |
| Step 2 | Additional 90 degrees |
| Center Crossmember Bolt | 76 (103) |
| Connecting Rod Cap Nut (3) |
| Crankshaft Damper Bolt |
| Step 1 | 59 (80) |
| Step 2 | Loosen bolt 720 Degrees |
| Step 3 | 37 (50) |
| Step 4 | Additional 90 Degrees |
| Cylinder Head Bolt (4) |
| Bolts No. 1-10 |
| Step 1 | Finger Tight |
| Step 2 | 15 (20) |
| Step 3 | 26 (35) |
| Step 4 | 33 (45) + Additional 90 degrees |
| Step 5 | Additional 90 degrees |
| Bolts No. 11 & 12 (4) |
| Step 1 | 15 (20) |
| Step 2 | Additional 90 degrees |
| EGR Valve Bolt | 18 (25) |
| EGR Valve-To-Exhaust Manifold Tube Nut | 30 (40) |
| Engine Mount Nut | 30 (40) |
| Engine-To-Transmission Bolt | 35 (47) |
| Exhaust Manifold Bolt | 18 (25) |
| Flexplate Bolt (5) |
| Step 1 | 11 (15) |
| Step 2 | 81 (110) |
| Generator |
| Expanding Bushing & Bolt |
| Step 1 | 15 (20) |
| Step 2 | Additional 90 degrees |
| Lower & Upper Bolt | 35 (47) |
| Hydraulic Cooling Fan Pump Bracket Bolt | 18 (25) |
| Hydraulic Cooling Fan Pump Line Bolt | 15 (20) |
| Hydraulic Cooling Fan Pump Retaining Bolt | 18 (25) |
| Idler Pulley Bolt | 18 (25) |
| Intake Manifold Bolt | 18 (25) |
| Knock Sensor Bolt | 15 (20) |
| Lower Cylinder Block Bolt (3) |
| Oil Cooler Bolt | 43 (58) |
| Oil Filter Adapter Bolt | 18 (25) |
| Oil Sump Bolt |
| Step 1 | 11 (15) |
| Step 2 | 18 (25) |
| Power Steering Pulley Bolt | 41-50 (56-68) |
| Power Steering Pump Bolt | 18 (25) |
| Power Steering Pump Bracket Bolt | 18 (25) |
| Starter Motor Ground Cable Nut | 18 (25) |
| Starter Motor Nut | 18 (25) |
| Steering Coupling Bolt | 26 (35) |
| Strut Mount Bolt | 129 (175) |
| Sub-Frame-To-Body Bolt | 57-76 (77-103) |
| Sway Bar Lower Nut | 41 (55) |
| Three-Way Catalytic Converter Bolt | 30 (40) |
| Torque Converter Nut | 28 (38) |
| Transmission Crossmember Bolt | 30 (40) |
| Wheel Hub Nut | 170-202 (230-275) |
| INCH Lbs. (N.m) |
| Camshaft Position Sensor Bolt | 97 (11) |
| Crankshaft Position Sensor Bolt | 89 (10) |
| Cylinder Head Temperature Sensor | 97 (11) |
| Delta PFE Sensor Bolt | 53 (6) |
| Engine Compartment Brace Bolt | 9 (80) |
| Front Cover Bolt (6) |
| Step 1 | 44 (5) |
| Step 2 | 89 (10) |
| Hydraulic Cooling Fan Reservoir Lower Bolt | 106 (12) |
| Hydraulic Cooling Fan Reservoir Upper Bolt | 53 (6) |
| Ignition Coil Bolt | 44 (5) |
| Oil Pan Bolt |
| Step 1 | 44 (5) |
| Step 2 | 106 (12) |
| Oil Pump Bolt |
| Step 1 | 53 (6) |
| Step 2 | Additional 90 Degrees |
| Oil Pump Screen Cover & Tube Bolt | 89 (10) |
| Secondary Timing Chain Tensioner Bolt | 97 (11) |
| Thermostat Housing Bolt | 80 (9) |
| Timing Chain Guide Bolt | 97 (11) |
| Timing Chain Tensioner Arm Bolt | 97 (11) |
| Timing Chain Tensioner Bolt | 97 (11) |
| Valve Cover Bolts (7) | 89 (10) |
| Water Pump Pulley Bolt |
| Step 1 | 89 (10) |
| Step 2 | Additional 45 Degrees |
| (1) Tighten in sequence. (Схема №13) (2) Tighten bolts to 53 INCH lbs. (6 N.m) (3) Information unavailable from manufacturer. (4) Tighten in sequence. (Схема №7) (5) Tighten in sequence. (Схема №14) (6) Tighten in sequence. (Схема №3) (7) Tighten in Sequence. (Схема №5) |
| (1) | Tighten in sequence. (Схема №13) |
| (2) | Tighten bolts to 53 INCH lbs. (6 N.m) |
| (3) | Information unavailable from manufacturer. |
| (4) | Tighten in sequence. (Схема №7) |
| (5) | Tighten in sequence. (Схема №14) |
| (6) | Tighten in sequence. (Схема №3) |
| (7) | Tighten in Sequence. (Схема №5) |
ENGINE SPECIFICATIONS
Note. Overhaul specifications are unavailable from manufacturer.
GENERAL SPECIFICATIONS
| Application | Specification |
| Displacement | 238 Cu. In. (3.9L) |
| Bore | 3.39" (86 mm) |
| Stroke | 3.35" (85 mm) |
| Compression Ratio | 10.55:1 |
| Fuel System | SFI |
CRANKSHAFT, MAIN BEARINGS & CONNECTING ROD BEARINGS SPECIFICATIONS
| Application | In. (mm) |
| Crankshaft End Play | .0024-.0103 (.061-.261) |
| Main Bearings |
| Journal Diameter | 2.4794-2.4803 (62.976-63.000) |
| Journal Out-Of-Round | .0008 (.020) |
| Journal Taper | .0008 (.020) |
| Journal Runout | .0024 (.06) |
| Oil Clearance |
| Desired | .0004-.0012 (.010-.030) |
| Allowable | .0024 (.061) |
| Connecting Rod Bearings |
| Journal Diameter | 1.9675-1.9685 (49.976-50.000) |
| Journal Out-Of-Round | .0008 (.020) |
| Journal Taper | .0008 (.020) |
| Oil Clearance |
| Desired | .0009-.0023 (.023-.058) |
| Allowable | .0031 (.079) |
CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS
CONNECTING RODS SPECIFICATIONS
| Application | In. (mm) |
| Bore Diameter |
| Pin Bore | .8274-.8280 (21.017-21.031) |
| Crankpin Bore | 2.0872-2.0880 (53.015-53.035) |
| Center-To-Center Length | 5.435-5.439 (138.06-138.14) |
| Maximum Bend | (1) |
| Maximum Twist | (1) |
| Side Play |
| Standard | .006-.012 (.15-.30) |
| Limit | .0137 (.35) |
| (1) Specification is not available from manufacturer. |
| (1) | Specification is not available from manufacturer. |
PISTONS, PISTON PINS & PISTON RINGS SPECIFICATIONS
| Application | In. (mm) |
| Pistons (1) |
| Clearance |
| Standard | .0008-.0016 (.020-.041) |
| Limit | .0028 (.071) |
| Diameter |
| Grade 1 | 3.2429-3.2433 (82.370-82.380) |
| Grade 2 | 3.2433-3.2437 (82.380-82.390) |
| Grade 3 | 3.2437-3.2441 (82.390-82.400) |
| Pins |
| Diameter | .8272-.8273 (21.011-21.013) |
| Piston Fit | .00024-.00008 (-.006-.002) |
| Rod Fit | .00016-.00079 (.004-.020) |
| Rings |
| No. 1 |
| End Gap | .008-.014 (.20-.36) |
| Side Clearance | .0018-.0031 (.046-.079) |
| No. 2 |
| End Gap | .0079-.0138 (.20-.35) |
| Side Clearance | .0012-.0028 (.03-.07) |
| No. 3 (Oil) |
| End Gap | .008-.028 (.20-.71) |
| Side Clearance | .0024-.0059 (.061-.150) |
| (1) Pistons are color-coded on dome of pistons. |
| (1) | Pistons are color-coded on dome of pistons. |
CYLINDER BLOCK SPECIFICATIONS
| Application | In. (mm) |
| Cylinder Bore |
| Diameter |
| Grade 1 | 3.2441-3.2445 (82.400-82.410) |
| Grade 2 | 3.2445-3.2449 (82.410-82.420) |
| Grade 3 | 3.2449-3.2453 (82.420-82.430) |
| Maximum Taper | .0002 (.005) |
| Maximum Out-Of-Round | .0007 (.018) |
| Maximum Deck Warpage | (1) .003 (.08) |
| (1) Specification is within a 6" (152 mm) area. DO NOT machine more than .010" (.25 mm) from original gasket surface. |
| (1) | Specification is within a 6" (152 mm) area. DO NOT machine more than .010" (.25 mm) from original gasket surface. |
ENGINE VALVES & VALVE SPRINGS SPECIFICATIONS
| Application | Specification |
| Intake Valves |
| Face Angle | 45.5° |
| Head Diameter | 1.26" (32 mm) |
| Minimum Margin | .02" (.5 mm) |
| Stem Diameter | .2346-.2352" (5.960-5.975 mm) |
| Exhaust Valves |
| Face Angle | 45.5° |
| Head Diameter | 1.06" (27 mm) |
| Minimum Margin | .02" (.5 mm) |
| Stem Diameter | .2344-.2350" (5.955-5.970 mm) |
| Valve Springs |
| Free Length | 1.73" (43.94 mm) |
| Lbs. @ In. (kg @ mm) |
| Installed Pressure | 39.8 @ 1.36 (18 @ 34.5) |
CYLINDER HEAD SPECIFICATIONS
| Application | Specification |
| Maximum Warpage | (1) .003" (.08 mm) |
| Valve Seats |
| Seat Angle | 45° |
| Seat Width | .04-.055" (1.0-1.4 mm) |
| Valve Guides |
| Intake Valve |
| Valve Guide I.D. | N/A |
| Valve Stem-To-Guide Oil Clearance | .0010-.0023 (.025-.058 mm) |
| Exhaust Valve |
| Valve Guide I.D. | N/A |
| Valve Stem-To-Guide Oil Clearance | .0012-.0025" (.030-.064 mm) |
| (1) Maximum cylinder head wear limit is .010" (2.5 mm). DO NOT machine more than .010" (.25 mm) from original cylinder head thickness. |
| (1) | Maximum cylinder head wear limit is .010" (2.5 mm). DO NOT machine more than .010" (.25 mm) from original cylinder head thickness. |
CAMSHAFT SPECIFICATIONS
| Application | In. (mm) |
| End Play | .004-.0094 (.10-.24) |
| Journal Diameter |
| Front | 1.1992-1.1998 (30.459-30.475) |
| All Others | .9826-.9833 (24.959-24.975) |
| Journal Runout | N/A |
| Lobe Lift |
| Intake | .323 (8.2) |
| Exhaust | .335 (8.5) |
| Lobe Height |
| Intake |
| Standard | 1.7307-1.7386 (43.96-44.16) |
| Limit | 1.7303 (43.95) |
| Exhaust |
| Standard | 1.7446-1.7526 (44.314-44.514) |
| Limit | 1.7443 (44.304) |
| Oil Clearance |
| Front | .0010-.0026 (.025-.066) |
| All Others | .0008-.0024 (.020-.061) |