Door Window Motor Initialization Lincoln Aviator I

Door Window Motor Initialization

Note. The LF window motor is in error mode when shipped and will be inoperative until initialized.

Note. The LF window motor must be reinitialized whenever: the motor is removed from window regulator drum housing, a new motor is installed, a new window regulator is installed, new window glass is installed, glass top run removal or installation, or when carrying out any operation in which grease or lubricants are applied to the window system.

Note. All LF window components (window glass, window regulator, window motor, and glass top run) must be installed and tightened to specification before carrying out this procedure.

Note. If this procedure is only partially completed, the LF window motor will remain un-initialized and only the proportional up/down functions will operate.

Note. Once the ignition key is turned to the ON position in Step 6, it must remain on until the entire procedure is completed.

Note. Step 7 requires that the master control switch (LF) be held in the UP position until the LF window motor stalls the window glass into the upper header seal. Step 8 requires that the master control switch (LF) be momentarily actuated to the DOWN position.

Note. Step 9 requires that the master control switch (LF) be held in the UP position until the LF window motor stalls the window glass into the upper header seal and the window carries out its down-up sequence, indicating successful completion of initialization.

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1. Start with the ignition key in the OFF position with the LF door open.
2. Turn the ignition key to the ON position.
3. Press the front window control switch (LF) to the AUTO position six times (AUTO up or AUTO down).
4. Turn the ignition key to the OFF position and make sure the LF door is open.
5. Press the front window control switch (LF) to the AUTO position six times (AUTO up or AUTO down).
6. Turn the ignition key to the ON position and close the LF door. The LF window glass will move down-up-down-up approximately 2-3 mm (0.1 in). This down-up-down-up movement indicates that the LF window motor has entered initialization mode.
7. Pull and hold the front window control switch (LF) to the UP position until the window glass stalls into the upper header seal.
8. Momentarily press the front window control switch (LF) to the DOWN position and release. The window will carry out a one-touch down operation until the window glass stalls at the bottom of travel stop designed into the window regulator.
9. Pull and hold the front window control switch (LF) to the UP position. Continue to hold the switch until after the window glass stalls into the upper header seal and carries out the down-up movement. This down-up movement approximately 2-3 mm (0.1 in.) indicates that the LF window motor has been successfully initialized.
10. Verify correct operation of the LF window by carrying out a one-touch down, one-touch up, proportional down, and proportional up. If the window does not operate correctly, carefully repeat this procedure.

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1. Remove the A-pillar trim panels, sun visors and retainers and the overhead console. For additional information, refer to «BODY SYSTEM - INTERIOR»(ref-193028) .
2. Remove the interior mirror. For additional information, refer to «INTERIOR MIRROR»(ref-193027-S10636856902005092300000) .
3. Lower the front portion of the headliner.
4. Remove the cowl panel grille. For additional information, refer to «COWL PANEL GRILLE»(ref-193027-S31626887262005092300000) .
5. Remove the components in the order indicated in the following illustration.
6. To install, reverse the removal procedure.

Item 1: Windshield Glass Removal Note

Note. Lubricate the urethane adhesive with water to aid the special tool when cutting.

Note. Removing the windshield glass requires more than one technician.

Note. Be sure not to scratch the pinch weld when removing the windshield glass.

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1. Using the special tool, cut the urethane adhesive from the windshield glass starting at the top center and working toward the bottom corners.
2. Using the special tool, distance the windshield from the body.
3. Using the special tool, cut the remaining urethane adhesive.
4. Using a soft brush or vacuum, remove any dirt and foreign material from the pinch weld.

Item 2: Moulding Assembly Removal Note

1. Be sure not to scratch the pinch weld when removing the windshield glass.

Item 2: Moulding Assembly Installation Note

1. The moulding must be installed on the windshield glass before installing the windshield in the vehicle.

Item 1: Windshield Glass Installation Note

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1. Dry fit the windshield. Make alignment marks with tape or non-staining pencil.
2. Trim the remaining urethane adhesive on the pinch weld to within specification. The surface should be smooth and free of cuts and contamination.
3. Use the wool applicator to apply urethane metal primer Essex U-413 or equivalent, meeting Ford specification WSB-M2G314-B, to any exposed metal on the pinch weld. Allow six to ten minutes to dry.
4. Apply glass prep meeting Ford specification WSB-M2G314-B twice around the glass surface to be urethaned.
5. Apply glass primer meeting Ford specification WSB-M5B280-C to the same area that was prepared in the previous step. Allow five minutes to dry.
6. Cut the urethane applicator tip to specification.
7. Apply a bead of urethane adhesive meeting Ford specification WSB-M2G316-B, to the pinch weld just outside the foam dam.
8. Install the windshield glass by aligning it to the marks previously made.
9. After the windshield glass has set, check for water leaks and add urethane adhesive where needed.

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Note. RF side shown. LF side similar.

Note. The LF window motor must be reinitialized whenever: the motor is removed from window regulator drum housing, a new motor is installed, a new window regulator is installed, a new window glass is installed, glass top run removal or installation, and when carrying out any operation in which grease or lubricants are applied to the window system. A new LF window motor will be in a proportional up/down mode until initialized. For additional information, refer to DOOR WINDOW MOTOR INITIALIZATION .

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1. Remove the front door trim panel. For additional information, refer to «BODY SYSTEM - INTERIOR»(ref-193028) .
2. Remove the door weathershield.
3. Remove the front door speaker. For additional information, refer to «ENTERTAINMENT SYSTEM»(ref-193019) .
4. Remove the components in the order indicated in the following illustration. To remove individual components, only carry out the listed steps.
5. To install, reverse the removal procedure.
6. If the work was carried out on the LF door, reinitialize the LF window motor. For additional information, refer to «DOOR WINDOW MOTOR INITIALIZATION»(ref-193027-S04551492222005092300000) .

Item 3: Rivet Installation Note

1. Lower the front door window glass as necessary to access rivets.

Item 4: Glass Removal Note

Note. The LF window motor must be reinitialized whenever: the motor is removed from window regulator drum housing, a new motor is installed, a new window regulator is installed, a new window glass is installed, glass top run removal or installation, or when carrying out any operation in which grease or lubricants are applied to the window system. A new LF window motor will be in a proportional up/down mode until initialized. For additional information, refer to DOOR WINDOW MOTOR INITIALIZATION .

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1. If removing only the front door window glass regulator assembly and motor, tape window in the closed position after removing rivets.
2. If removing the front door window glass, pull glass out through the top inboard side of the door.

Item 7: Regulator Assembly Removal Note

1. Disconnect the window regulator motor electrical connector and pull the motor through the door opening.

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Item 9: Window Motor Removal Note

1. Use a flat-blade screwdriver between the window regulator motor and window regulator assembly to hold the window regulator assembly drum in place.

Item 11: Glass Top Run Assembly Removal Note

1. Remove the glass top run assembly up through the top opening of the front door.

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Note. RH side shown. LH side similar.

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1. Remove the rear door trim panel. For additional information, refer to «BODY SYSTEM - INTERIOR»(ref-193028) .
2. Remove the door weathershield.
3. Remove the rear door mounted speaker. For additional information, refer to «ENTERTAINMENT SYSTEM»(ref-193019) .
4. Remove the components in the order indicated in the following illustration. To remove individual components, only carry out the listed steps.
5. To install, reverse the removal procedure.

Item 3: Rivet Installation Note

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1. Lower the rear door window glass as necessary to access rivet.

Item 4: Rear Door Window Glass Removal Note

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1. If only removing the rear door window glass regulator assembly and motor, tape window in the closed position after removing the rivet.
2. If removing the rear door window glass, pull the glass out through the top inboard side of the door.

Item 7: Door Window Regulator Assembly Removal Note

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1. Remove the window glass regulator assembly through the door opening.

Item 9: Window Motor Removal Note

1. Use a flat-blade screwdriver between the window regulator motor and window regulator assembly to hold the window regulator assembly drum in place.

Item 11: Glass Top Run Assembly Removal Note

1. Remove the glass top run through the top opening of the rear door.

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1. Remove the components in the order indicated in the following illustration.
2. To install, reverse the removal procedure.

Item 4: Center Console Finish Panel Removal Note

1. Position aside the center console finish panel to access the window control switch panel screws.

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1. Remove the components in the order indicated in the following illustration. To remove individual components, only carry out the listed steps.
2. To install, reverse the removal procedure.

Item 1: Windshield Wiper Pivot Arm Removal Note

1. Remove the pivot arm. Pull up on the pivot arm. Pull out on the retainer tab and remove the pivot arm.

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Item 2: Cowl Panel Grille Removal Note

1. Remove the RH side cowl grille panel before removing the LH side cowl panel grille.

Item 5: Windshield Wiper Motor and Tube Assembly Removal Note

1. Remove the bolts and wiper motor.

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1. Remove the components in the order indicated in the following illustration. To remove individual components, only carry out the listed steps.
2. To install, reverse the removal procedure.

Item 1: Rear Wiper Arm Nut Removal Note

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1. Remove the rear window wiper pivot arm nut cover.

Item 2: Rear Window Wiper Pivot Arm Removal Note

1. To make sure the rear window wiper motor is in the PARK position, turn the rear window wiper motor to ON and allow it to operate for at least one cycle.
2. Turn the rear window wiper motor switch to OFF and mark the position of the end of the wiper blade on the back glass for reinstallation.

Item 6: Rear Window Wiper Motor Cover Removal Note

1. Open the liftgate glass.

Item 2: Rear Window Wiper Pivot Arm Installation Note

1. Position the end of the rear window wiper blade on the mark made before removal.

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1. Remove the components in the order indicated in the following illustration. To remove individual components, only carry out the listed steps.
2. To install, reverse the removal procedure.

Item 3: Hood Hinge Bolts Removal Note

Note. Removal of the hood requires an assistant.

1. Before removing the hood bolts, mark hood and hinge for correct realignment.
2. Disconnect the windshield washer hoses.