Transfer Case (Service Information): Removal & Installation Lexus RX III

REPLACEMENT

1. REMOVE TRANSFER ASSEMBLY Refer to «REMOVAL»(ref-400819-S31809227582011051800000) .
2. REMOVE TRANSFER CASE FRONT OIL SEAL Using SST, remove the transfer case front oil seal from the transfer case. SST: 09308-00010 NOTE: Do not damage the oil seal contact surface on the case.
3. INSTALL TRANSFER CASE FRONT OIL SEAL Using SST, drive in a new transfer case front oil seal into the transfer case until it reaches the position shown in the illustration. SST: 09608-10010 SST: 09950-70010 09951-07150 Drive in depth 9.5 to 10.5 mm (0.374 to 0.413 in.) NOTE: Do not tilt the oil seal during installation. Apply a small amount of MP grease to the lip of the oil seal.
4. INSTALL TRANSFER ASSEMBLY Refer to «INSTALLATION»(ref-400819-S17310723512011051800000) .

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1. PRECAUTION NOTE: Be sure to read Precaution thoroughly before service. Refer to «PRECAUTION»(ref-400808-S18187891512011051800000) .
2. DRAIN TRANSFER OIL Remove the transfer drain plug and gasket to drain the transfer oil. Install a new gasket and the transfer drain plug. Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf)
3. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH Refer to «REMOVAL»(ref-400654-S28395578002011051800000) .
4. REMOVE TRANSFER CASE FRONT OIL SEAL Using SST, remove the transfer case front oil seal from the transfer case. SST: 09308-00010 NOTE: Do not damage the oil seal contact surface on the case.
5. INSTALL TRANSFER CASE FRONT OIL SEAL Using SST, drive in a new transfer case front oil seal into the transfer case until it reaches the position shown in the illustration. SST: 09950-60010 09951-00350 09951-00580 09952-06010 SST: 09950-70010 09951-07150 Drive in depth 33.5 to 34.5 mm (1.32 to 1.36 in.) NOTE: Do not tilt the oil seal during installation. Apply a small amount of MP grease to the lip of the oil seal.
6. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH Refer to «INSTALLATION»(ref-400654-S21776074972011051800000) .
7. ADD TRANSFER OIL
8. INSPECT TRANSFER OIL See step 2

1. PRECAUTION NOTE: Be sure to read Precaution thoroughly before service. Refer to «PRECAUTION»(ref-400808-S39927796452011051800000) .
2. DRAIN TRANSFER OIL Remove the transfer drain plug and gasket to drain the transfer oil. Install a new gasket and the transfer drain plug. Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf)
3. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH Refer to «REMOVAL»(ref-400654-S12438377982011051800000) .
4. REMOVE TRANSFER CASE FRONT OIL SEAL Using SST, remove the transfer case front oil seal from the transfer case. SST: 09308-00010 NOTE: Do not damage the oil seal contact surface on the case.
5. INSTALL TRANSFER CASE FRONT OIL SEAL Using SST, drive in a new transfer case front oil seal into the transfer case until it reaches the position shown in the illustration. SST: 09950-60010 09951-00350 09951-00580 09952-06010 SST: 09950-70010 09951-07150 Drive in depth 33.5 to 34.5 mm (1.32 to 1.36 in.) NOTE: Do not tilt the oil seal during installation. Apply a small amount of MP grease to the lip of the oil seal.
6. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH Refer to «INSTALLATION»(ref-400654-S10747258532011051800000) .
7. ADD TRANSFER OIL
8. INSPECT TRANSFER OIL See step 2

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1. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY Refer to «REMOVAL»(ref-400654-S02995342442011051800000) .
2. REMOVE TRANSFER CASE REAR OIL SEAL Using SST, remove the transfer case rear oil seal from the transfer extension housing sub-assembly. SST: 09308-00010 NOTE: Be careful not to damage the oil seal contact surface or the inside surface of the oil seal.
3. INSTALL TRANSFER CASE REAR OIL SEAL Using SST and a hammer, drive in a new transfer case rear oil seal into the transfer extension housing sub-assembly until it reaches the position shown in the illustration. SST: 09325-20010 Drive in depth 1.1 to 1.9 mm (0.0433 to 0.0748 in.) NOTE: Do not tilt the oil seal during installation. Apply a small amount of MP grease to the lip of the oil seal.
4. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY Refer to «INSTALLATION»(ref-400654-S25220913442011051800000) .
5. INSPECT TRANSFER OIL See step 2

REPLACEMENT(FROM 08/2009)

1. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY Refer to «REMOVAL»(ref-400654-S16309799872011051800000) .
2. REMOVE TRANSFER CASE REAR OIL SEAL Using SST, remove the transfer case rear oil seal from the transfer extension housing sub-assembly. SST: 09308-00010 NOTE: Be careful not to damage the oil seal contact surface or the inside surface of the oil seal.
3. INSTALL TRANSFER CASE REAR OIL SEAL Using SST and a hammer, drive in a new transfer case rear oil seal into the transfer extension housing sub-assembly until it reaches the position shown in the illustration. SST: 09325-20010 Drive in depth 1.1 to 1.9 mm (0.0433 to 0.0748 in.) NOTE: Do not tilt the oil seal during installation. Apply a small amount of MP grease to the lip of the oil seal.
4. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY Refer to «INSTALLATION»(ref-400654-S01677707862011051800000) .
5. INSPECT TRANSFER OIL See step 2

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1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE HINT: See the steps from "Precaution" through "Remove Engine Assembly with Transaxle". Refer to «REMOVAL»(ref-400790-S11807819642011051800000) .
2. REMOVE STARTER ASSEMBLY . Refer to «REMOVAL - Step 12»(ref-400787-S20238134782011051800000)
3. REMOVE RADIATOR PIPE CLAMP . Refer to «REMOVAL - Step 89»(ref-400790-S03510589702011051800000)
4. REMOVE FRONT NO. 1 STABILIZER BRACKET LH . Refer to «REMOVAL - Step 4»(ref-400810-S27164968442011051800000)
5. REMOVE FRONT NO. 1 STABILIZER BRACKET RH . Refer to «REMOVAL - Step 92»(ref-400790-S03510589702011051800000)
6. REMOVE FRONT STABILIZER BAR WITH FRONT STABILIZER LINK ASSEMBLY . Refer to «REMOVAL - Step 4»(ref-400810-S19839583112011051800000)
7. REMOVE STEERING LINK ASSEMBLY . Refer to «REMOVAL - Step 12»(ref-400820-S31533963532011051800000)
8. REMOVE FRONT FRAME ASSEMBLY . Refer to «REMOVAL - Step 95»(ref-400790-S03510589702011051800000)
9. REMOVE MANIFOLD STAY . Refer to «REMOVAL - Step 100»(ref-400790-S03510589702011051800000)
10. REMOVE TCM . Refer to «REMOVAL - Step 10»(ref-400805-S36424984832011051800000)
11. SEPARATE WIRE HARNESS . Refer to «REMOVAL - Step 11»(ref-400805-S14148239652011051800000)
12. REMOVE TRANSFER STIFFENER PLATE RH . Refer to «REMOVAL - Step 101»(ref-400790-S03510589702011051800000)
13. REMOVE AUTOMATIC TRANSAXLE ASSEMBLY . Refer to «REMOVAL - Step 13»(ref-400805-S14148239652011051800000)
14. REMOVE TRANSFER ASSEMBLY Remove the 8 nuts. Using a plastic hammer, remove the transfer assembly from the transaxle assembly. NOTE: Remove the transfer assembly from the transaxle assembly without tilting it. During removal, do not hold the transfer assembly by the oil seals on either side of the assembly. Remove the 4 transfer and transaxle setting stud bolts.

REMOVAL

1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE HINT: See the steps from "Precaution" through "Remove Engine Assembly with Transaxle". Refer to «REMOVAL»(ref-400790-S10963960482011051800000) .
2. REMOVE STARTER ASSEMBLY . Refer to «REMOVAL - Step 12»(ref-400787-S41199964642011051800000)
3. REMOVE RADIATOR PIPE CLAMP . Refer to «REMOVAL - Step 89»(ref-400790-S42173954232011051800000)
4. REMOVE FRONT NO. 1 STABILIZER BRACKET LH . Refer to «REMOVAL - Step 4»(ref-400810-S19129063232011051800000)
5. REMOVE FRONT NO. 1 STABILIZER BRACKET RH . Refer to «REMOVAL - Step 92»(ref-400790-S42173954232011051800000)
6. REMOVE FRONT STABILIZER BAR WITH FRONT STABILIZER LINK ASSEMBLY . Refer to «REMOVAL - Step 4»(ref-400810-S00447865832011051800000)
7. REMOVE STEERING LINK ASSEMBLY . Refer to «REMOVAL - Step 12»(ref-400820-S23363140602011051800000)
8. REMOVE FRONT FRAME ASSEMBLY . Refer to «REMOVAL - Step 95»(ref-400790-S42173954232011051800000)
9. REMOVE MANIFOLD STAY . Refer to «REMOVAL - Step 100»(ref-400790-S42173954232011051800000)
10. REMOVE TCM . Refer to «REMOVAL - Step 10»(ref-400805-S22287260142011051800000)
11. SEPARATE WIRE HARNESS . Refer to «REMOVAL - Step 11»(ref-400805-S23584351632011051800000)
12. REMOVE TRANSFER STIFFENER PLATE RH . Refer to «REMOVAL - Step 101»(ref-400790-S42173954232011051800000)
13. REMOVE AUTOMATIC TRANSAXLE ASSEMBLY . Refer to «REMOVAL - Step 13»(ref-400805-S23584351632011051800000)
14. REMOVE TRANSFER ASSEMBLY Remove the 8 nuts. Using a plastic hammer, remove the transfer assembly from the transaxle assembly. NOTE: Remove the transfer assembly from the transaxle assembly without tilting it. During removal, do not hold the transfer assembly by the oil seals on either side of the assembly. Remove the 4 transfer and transaxle setting stud bolts.

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1. REMOVE TRANSFER AND TRANSAXLE SETTING STUD BOLT Remove the 4 transfer and transaxle setting stud bolts.
2. REMOVE NO. 2 TRANSFER CASE PLUG Remove the No. 2 transfer case plug. Remove the gasket from the No. 2 transfer case plug.
3. REMOVE NO. 1 TRANSFER CASE PLUG Remove the No. 1 transfer case plug. Remove the gasket from the No. 1 transfer case plug.
4. REMOVE TRANSFER DRAIN PLUG Remove the transfer drain plug. Remove the gasket from the transfer drain plug.
5. REMOVE TRANSFER CASE BREATHER PLUG Using a screwdriver, remove the transfer case breather plug.
6. REMOVE TRANSFER CASE COVER SUB-ASSEMBLY Remove the 8 bolts. Using a brass bar and a hammer, remove the transfer case cover sub-assembly from the transfer case. NOTE: Place the brass bar on the rib protruding from the case.
7. REMOVE BREATHER OIL DEFLECTOR Remove the bolt and breather oil deflector.
8. REMOVE TRANSFER DYNAMIC DAMPER Remove the 3 bolts and transfer dynamic damper from the transfer extension housing sub-assembly.
9. REMOVE TRANSFER CASE STRAIGHT PIN Remove the 4 transfer case straight pins from the transfer case.
10. SECURE TRANSFER ASSEMBLY Attach the transfer assembly to the overhaul attachment.
11. REMOVE TRANSFER EXTENSION HOUSING DUST DEFLECTOR Using a plastic hammer, remove the transfer extension housing dust deflector from the transfer extension housing sub-assembly.
12. REMOVE TRANSFER CASE REAR OIL SEAL Using SST, remove the transfer case rear oil seal from the transfer extension housing sub-assembly. SST: 09308-00010 NOTE: Be careful not to damage the oil seal contact surface or the inside surface of the oil seal.
13. REMOVE TRANSFER EXTENSION HOUSING SUB-ASSEMBLY Remove the 4 bolts. Using a plastic hammer, remove the transfer extension housing sub-assembly from the transfer case.
14. INSPECT PRELOAD See step 1
15. INSPECT RING GEAR BACKLASH See step 2
16. INSPECT TOOTH CONTACT BETWEEN RING GEAR AND DRIVEN PINION See step 3
17. REMOVE TRANSFER CASE FRONT OIL SEAL Using SST, remove the transfer case front oil seal from the transfer case. SST: 09308-00010 NOTE: Do not damage the oil seal contact surface on the case.
18. REMOVE TRANSFER CASE FRONT OIL SEAL (for RH Side) Using SST, remove the transfer case front oil seal from the transfer case. SST: 09308-00010 NOTE: Do not damage the oil seal contact surface on the case.
19. REMOVE BEARING CAP Remove the 2 bolts and bearing cap.
20. REMOVE NO. 1 TRANSFER OUTPUT SHAFT SPACER Using SST, a screwdriver and a hammer, remove the No. 1 transfer output shaft spacer. TEXT IN ILLUSTRATION *1 Screwdriver *2 Piece of Cloth *3 Spacer SST: 09504-22011 NOTE: Do not damage the transfer case.
21. REMOVE NO. 2 TRANSFER RING GEAR MOUNTING CASE WASHER
22. REMOVE TRANSFER RING GEAR MOUNTING CASE Remove the transfer ring gear mounting case from the transfer case.
23. REMOVE DRIVEN PINION Using SST and a hammer, unstake the gear nut. SST: 09930-00010 HINT: Use SST with the flat side facing outward. Do not machine the tip of SST with a grinder, etc. Using SST, remove the gear nut. TEXT IN ILLUSTRATION *1 Turn *2 Hold SST: 09326-20011 SST: 09556-16030 Using a press, press out the driven pinion, transfer driven pinion rear bearing (inner race) and transfer pinion bearing spacer. NOTE: Place a piece of cloth under the transfer case to prevent the driven pinion from dropping out of the bearing. Use wooden blocks or similar objects under the case to keep it level.
24. REMOVE TRANSFER DRIVEN PINION FRONT BEARING Using SST and a press, press out the transfer driven pinion front bearing (inner race). SST: 09950-00020 Using a brass bar and a hammer, tap the 2 positions shown in the illustration on the driven pinion front bearing (outer race) to remove it from the case.
25. REMOVE TRANSFER OUTPUT SHAFT WASHER Remove the transfer output shaft washer.
26. REMOVE RING GEAR MOUNTING CASE BEARING Remove the ring gear mounting case bearing (outer race) RH from the transfer ring gear mounting case. Using SST, remove the ring gear mounting case bearing (inner race) RH from the transfer ring gear mounting case. TEXT IN ILLUSTRATION *1 Turn *2 Hold SST: 09950-40011 09951-04010 09952-04010 09953-04020 09954-04010 09955-04061 09957-04010 09958-04011 SST: 09950-60010 09951-00440 NOTE: Use SST (09953-04020) after applying grease to its threads and tip. Using SST, remove the ring gear mounting (inner race) LH from the transfer ring gear mounting case. TEXT IN ILLUSTRATION *1 Turn *2 Hold SST: 09950-40011 09951-04010 09952-04010 09953-04020 09954-04010 09955-04061 09957-04010 09958-04011 SST: 09950-60010 09951-00400 NOTE: Use SST (09953-04020) after applying grease to its threads and tip. Using a brass bar and a hammer, tap the 2 positions shown in the illustration on the ring gear mounting case bearing (outer race) LH to remove it from the transfer case. Remove the ring gear mounting case plate washer.
27. INSPECT RUNOUT OF RING GEAR See step 4
28. REMOVE RING GEAR Put matchmarks on the transfer ring gear mounting case and ring gear. TEXT IN ILLUSTRATION *1 Matchmark Remove the 12 bolts. Using a plastic hammer, tap on the ring gear to separate it from the transfer ring gear mounting case. NOTE: Do not damage the ring gear teeth.
29. INSPECT TRANSFER RING GEAR MOUNTING CASE See step 5
30. REMOVE TRANSFER DRIVEN PINION REAR BEARING Using a brass bar and a hammer, tap the 2 positions shown in the illustration on the driven pinion rear bearing (outer race) to remove it from the transfer case.

INSTALLATION

1. INSTALL TRANSFER ASSEMBLY Install the 4 new transfer and transaxle setting stud bolts to the transaxle case positions shown in the illustration. Stud bolt length a 22 mm (0.866 in.) b 25 mm (0.984 in.) c 5 mm (0.197 in.) Torque: 39 N*m (400 kgf*cm, 29 ft.*lbf) NOTE: Install the sealed side of the stud bolt to the transaxle assembly. Install the transfer assembly to the transaxle assembly with the 8 nuts. Torque: 69 N*m (700 kgf*cm, 51 ft.*lbf) NOTE: Install the transfer assembly to the transaxle assembly horizontally. Do not touch the transfer assembly oil seals during installation.
2. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY . Refer to «INSTALLATION - Step 7»(ref-400805-S08289717372011051800000)
3. INSTALL TRANSFER STIFFENER PLATE RH . Refer to «INSTALLATION - Step 7»(ref-400790-S01050581782011051800000)
4. INSTALL WIRE HARNESS . Refer to «INSTALLATION - Step 9»(ref-400805-S08289717372011051800000)
5. INSTALL TCM . Refer to «INSTALLATION - Step 1»(ref-400805-S42326244502011051800000)
6. INSTALL MANIFOLD STAY . Refer to «INSTALLATION - Step 8»(ref-400790-S01050581782011051800000)
7. INSTALL RADIATOR PIPE CLAMP . Refer to «INSTALLATION - Step 9»(ref-400790-S01050581782011051800000)
8. INSTALL STARTER ASSEMBLY . Refer to «INSTALLATION - Step 1»(ref-400787-S41274500222011051800000)
9. INSTALL FRONT FRAME ASSEMBLY . Refer to «INSTALLATION - Step 21»(ref-400790-S01050581782011051800000)
10. INSTALL STEERING LINK ASSEMBLY . Refer to «INSTALLATION - Step 3»(ref-400820-S09125766512011051800000)
11. INSTALL FRONT STABILIZER BAR WITH FRONT STABILIZER LINK ASSEMBLY
12. INSTALL FRONT NO. 1 STABILIZER BRACKET LH . Refer to «INSTALLATION - Step 5»(ref-400810-S06542876812011051800000)
13. INSTALL FRONT NO. 1 STABILIZER BRACKET RH . Refer to «INSTALLATION - Step 25»(ref-400790-S01050581782011051800000)
14. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE HINT: See the steps from "Install Engine Assembly with Transaxle" through "Install Engine Room Side Cover LH". Refer to «INSTALLATION»(ref-400790-S06553717122011051800000) .

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1. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY . Refer to «REMOVAL - Step 11»(ref-400826-S03359676382011051800000)
2. REMOVE UPPER CONSOLE PANEL SUB-ASSEMBLY . Refer to «REMOVAL - Step 12»(ref-400826-S03359676382011051800000)
3. REMOVE 4 WHEEL DRIVE CONTROL SWITCH Disengage the 2 claws and remove the 4 wheel drive control switch.

1. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY . Refer to «REMOVAL - Step 11»(ref-400826-S07848724972011051800000)
2. REMOVE UPPER CONSOLE PANEL SUB-ASSEMBLY . Refer to «REMOVAL - Step 12»(ref-400826-S07848724972011051800000)
3. REMOVE 4 WHEEL DRIVE CONTROL SWITCH Disengage the 2 claws and remove the 4 wheel drive control switch.

Scheme 100

1. INSPECT 4 WHEEL DRIVE CONTROL SWITCH Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Switch Condition Specified Condition 6 (B) - 7 (GND) ON Below 1 ohms 6 (B) - 7 (GND) off 10 kohms or higher If the result is not as specified, replace the 4 wheel drive control switch. TEXT IN ILLUSTRATION *1 Component without harness connected (4 wheel drive control switch) Apply battery voltage between the terminals of the switch, and check the illumination condition of the engine switch. HINT: If a positive (+) battery lead and a negative (-) battery lead are incorrectly connected, the engine switch indicator light will not illuminate. If the voltage is too low, the indicator light will not illuminate. OK Measurement Condition Specified Condition Battery positive (+) --> Terminal 5 (ILL+) Battery negative (-) --> Terminal 8 (ILL-) Illuminates If the result is not as specified, replace the 4 wheel drive control switch.

1. INSTALL 4 WHEEL DRIVE CONTROL SWITCH Engage the 2 claws and install the 4 wheel drive control switch.
2. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY . Refer to «INSTALLATION - Step 48»(ref-400826-S09166179992011051800000)
3. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY . Refer to «INSTALLATION - Step 49»(ref-400826-S09166179992011051800000)

1. INSTALL 4 WHEEL DRIVE CONTROL SWITCH Engage the 2 claws and install the 4 wheel drive control switch.
2. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY . Refer to «INSTALLATION - Step 48»(ref-400826-S12583203752011051800000)
3. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY . Refer to «INSTALLATION - Step 49»(ref-400826-S12583203752011051800000)

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1. PRECAUTION (w/ Navigation System for HDD) NOTE: After the engine switch is turned off, the display and navigation module display (HDD navigation system) records various types of memory and settings. As a result, after turning the engine switch off, make sure to wait at least 60 seconds before disconnecting the cable from the negative (-) battery terminal.
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL WARNING: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system. NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to «INITIALIZATION»(ref-400649-S12881576452011051800000) .
3. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY . Refer to «REMOVAL - Step 11»(ref-400826-S03359676382011051800000)
4. REMOVE UPPER CONSOLE PANEL SUB-ASSEMBLY . Refer to «REMOVAL - Step 12»(ref-400826-S03359676382011051800000)
5. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL . Refer to «REMOVAL - Step 35»(ref-400826-S03359676382011051800000)
6. REMOVE FRONT DOOR SCUFF PLATE RH . Refer to «REMOVAL - Step 38»(ref-400826-S03359676382011051800000)
7. REMOVE COWL SIDE TRIM SUB-ASSEMBLY RH . Refer to «REMOVAL - Step 39»(ref-400826-S03359676382011051800000)
8. REMOVE NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY . Refer to «REMOVAL - Step 40»(ref-400826-S03359676382011051800000)
9. REMOVE INSTRUMENT PANEL GARNISH RH . Refer to «REMOVAL - Step 41»(ref-400826-S03359676382011051800000)
10. REMOVE FRONT PASSENGER SIDE KNEE AIRBAG ASSEMBLY . Refer to «REMOVAL - Step 10»(ref-400651-S24894762952011051800000)
11. REMOVE GLOVE COMPARTMENT DOOR ASSEMBLY . Refer to «REMOVAL - Step 43»(ref-400826-S03359676382011051800000)
12. REMOVE 4WD ECU ASSEMBLY Disconnect the connector. Remove the bolt and 4WD ECU assembly.

1. PRECAUTION (w/ Navigation System for HDD) NOTE: After the engine switch is turned off, the display and navigation module display (HDD navigation system) records various types of memory and settings. As a result, after turning the engine switch off, make sure to wait at least 60 seconds before disconnecting the cable from the negative (-) battery terminal.
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL WARNING: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system. NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to «INITIALIZATION»(ref-400649-S34584305262011051800000) .
3. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY . Refer to «REMOVAL - Step 11»(ref-400826-S07848724972011051800000)
4. REMOVE UPPER CONSOLE PANEL SUB-ASSEMBLY . Refer to «REMOVAL - Step 12»(ref-400826-S07848724972011051800000)
5. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL . Refer to «REMOVAL - Step 35»(ref-400826-S07848724972011051800000)
6. REMOVE FRONT DOOR SCUFF PLATE RH . Refer to «REMOVAL - Step 38»(ref-400826-S07848724972011051800000)
7. REMOVE COWL SIDE TRIM SUB-ASSEMBLY RH . Refer to «REMOVAL - Step 39»(ref-400826-S07848724972011051800000)
8. REMOVE NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY . Refer to «REMOVAL - Step 40»(ref-400826-S07848724972011051800000)
9. REMOVE INSTRUMENT PANEL GARNISH RH . Refer to «REMOVAL - Step 41»(ref-400826-S07848724972011051800000)
10. REMOVE FRONT PASSENGER SIDE KNEE AIRBAG ASSEMBLY . Refer to «REMOVAL - Step 10»(ref-400651-S42671430872011051800000)
11. REMOVE GLOVE COMPARTMENT DOOR ASSEMBLY . Refer to «REMOVAL - Step 43»(ref-400826-S07848724972011051800000)
12. REMOVE 4WD ECU ASSEMBLY Disconnect the connector. Remove the bolt and 4WD ECU assembly.

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1. INSTALL 4WD ECU ASSEMBLY Connect the connector. Install the 4WD ECU assembly with the bolt. Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf)
2. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY . Refer to «INSTALLATION - Step 17»(ref-400826-S09166179992011051800000)
3. INSTALL FRONT PASSENGER SIDE KNEE AIRBAG ASSEMBLY . Refer to «INSTALLATION - Step 1»(ref-400651-S01649237622011051800000)
4. INSTALL INSTRUMENT PANEL GARNISH RH . Refer to «INSTALLATION - Step 19»(ref-400826-S09166179992011051800000)
5. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY . Refer to «INSTALLATION - Step 20»(ref-400826-S09166179992011051800000)
6. INSTALL COWL SIDE TRIM SUB-ASSEMBLY RH . Refer to «INSTALLATION - Step 21»(ref-400826-S09166179992011051800000)
7. INSTALL FRONT DOOR SCUFF PLATE RH . Refer to «INSTALLATION - Step 22»(ref-400826-S09166179992011051800000)
8. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL . Refer to «INSTALLATION - Step 25»(ref-400826-S09166179992011051800000)
9. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY . Refer to «INSTALLATION - Step 48»(ref-400826-S09166179992011051800000)
10. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY . Refer to «INSTALLATION - Step 49»(ref-400826-S09166179992011051800000)
11. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL NOTE: Make sure that the cable has been disconnected from the negative (-) battery terminal for at least 2 seconds before reconnecting the cable. When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to «INITIALIZATION»(ref-400649-S12881576452011051800000) .
12. INSPECT SRS WARNING LIGHT Inspect the SRS warning light. Refer to «DIAGNOSIS SYSTEM»(ref-400811-S16959918682011051800000) .

1. INSTALL 4WD ECU ASSEMBLY Connect the connector. Install the 4WD ECU assembly with the bolt. Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf)
2. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY . Refer to «INSTALLATION - Step 17»(ref-400826-S12583203752011051800000)
3. INSTALL FRONT PASSENGER SIDE KNEE AIRBAG ASSEMBLY . Refer to «INSTALLATION - Step 1»(ref-400651-S40062912562011051800000)
4. INSTALL INSTRUMENT PANEL GARNISH RH . Refer to «INSTALLATION - Step 19»(ref-400826-S12583203752011051800000)
5. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY . Refer to «INSTALLATION - Step 20»(ref-400826-S12583203752011051800000)
6. INSTALL COWL SIDE TRIM SUB-ASSEMBLY RH . Refer to «INSTALLATION - Step 21»(ref-400826-S12583203752011051800000)
7. INSTALL FRONT DOOR SCUFF PLATE RH . Refer to «INSTALLATION - Step 22»(ref-400826-S12583203752011051800000)
8. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL . Refer to «INSTALLATION - Step 25»(ref-400826-S12583203752011051800000)
9. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY . Refer to «INSTALLATION - Step 48»(ref-400826-S12583203752011051800000)
10. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY . Refer to «INSTALLATION - Step 49»(ref-400826-S12583203752011051800000)
11. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL NOTE: Make sure that the cable has been disconnected from the negative (-) battery terminal for at least 2 seconds before reconnecting the cable. When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to «INITIALIZATION»(ref-400649-S34584305262011051800000) .
12. INSPECT SRS WARNING LIGHT Inspect the SRS warning light. Refer to «DIAGNOSIS SYSTEM»(ref-400811-S33565571392011051800000) .