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Transfer Case (Service Information): Removal & Installation Lexus LX J200 рестайлинг

Transfer Case 9 illustrations ~1345 words

INSTALLATION [01/2012 - ]

  1. INSTALL TRANSFER ASSEMBLY Install the transfer with the 8 bolts. Torque: 40 N*m (408 kgf*cm, 30 ft.*lbf) NOTE: Take care not to damage the adaptor oil seal with the transfer input shaft spline.
  2. INSTALL AUTOMATIC TRANSMISSION WITH TRANSFER ASSEMBLY Install the automatic transmission with transfer assembly. Refer to «INSTALLATION [01/2012 - ]»(ref-603912-S12476202672014031100000) .
  3. ADD TRANSFER OIL See step 2
  4. CHECK FOR TRANSFER OIL LEAK

Scheme 109

Scheme 109: ILLUSTRATION
Scheme 109: ILLUSTRATION

Scheme 110

Scheme 110: REMOVAL [01/2012 - ]
Scheme 110: REMOVAL [01/2012 - ]
  1. REMOVE LOWER INSTRUMENT PANEL PAD SUB-ASSEMBLY LH . Refer to «REMOVAL [01/2012 - ] - Step 17»(ref-603940-S01610622482014031100000)
  2. REMOVE INNER NO. 1 INSTRUMENT PANEL BRACKET COVER LH . Refer to «REMOVAL [01/2012 - ] - Step 18»(ref-603940-S01610622482014031100000)
  3. REMOVE INSTRUMENT SIDE PANEL LH . Refer to «REMOVAL [01/2012 - ] - Step 31»(ref-603940-S01610622482014031100000)
  4. REMOVE NO. 1 SWITCH HOLE BASE . Refer to «REMOVAL [01/2012 - ] - Step 32»(ref-603940-S01610622482014031100000)
  5. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY . Refer to «REMOVAL [01/2012 - ] - Step 38»(ref-603940-S01610622482014031100000)
  6. REMOVE LOWER NO. 1 INSTRUMENT PANEL FINISH PANEL . Refer to «REMOVAL [01/2012 - ] - Step 40»(ref-603940-S01610622482014031100000)
  7. REMOVE CENTER DIFFERENTIAL LOCK SWITCH Detach the 2 claws and remove the switch.

Scheme 111

Scheme 111: INSPECTION [01/2012 - ]
Scheme 111: INSPECTION [01/2012 - ]
  1. INSPECT CENTER DIFFERENTIAL LOCK SWITCH Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Switch Condition Specified Condition 6 (L) - 9 (CPU) Switch pressed and held Below 1 ohms Switch not pressed 100 kohms or higher If the result is not as specified, replace the center differential lock switch.
  1. INSTALL CENTER DIFFERENTIAL LOCK SWITCH Attach the 2 claws to install the switch.
  2. INSTALL LOWER NO. 1 INSTRUMENT PANEL FINISH PANEL . Refer to «INSTALLATION [01/2012 - ] - Step 27»(ref-603940-S02613412562014031100000)
  3. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY . Refer to «INSTALLATION [01/2012 - ] - Step 29»(ref-603940-S02613412562014031100000)
  4. INSTALL NO. 1 SWITCH HOLE BASE . Refer to «INSTALLATION [01/2012 - ] - Step 35»(ref-603940-S02613412562014031100000)
  5. INSTALL INSTRUMENT SIDE PANEL LH . Refer to «INSTALLATION [01/2012 - ] - Step 36»(ref-603940-S02613412562014031100000)
  6. INSTALL INNER NO. 1 INSTRUMENT PANEL BRACKET COVER LH . Refer to «INSTALLATION [01/2012 - ] - Step 49»(ref-603940-S02613412562014031100000)
  7. INSTALL LOWER INSTRUMENT PANEL PAD SUB-ASSEMBLY LH . Refer to «INSTALLATION [01/2012 - ] - Step 50»(ref-603940-S02613412562014031100000)

Scheme 112

Scheme 112: ILLUSTRATION
Scheme 112: ILLUSTRATION

Scheme 113

Scheme 113: ILLUSTRATION
Scheme 113: ILLUSTRATION

Scheme 114

Scheme 114: REMOVAL [01/2012 - ]
Scheme 114: REMOVAL [01/2012 - ]
  1. PRECAUTION NOTE: After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notice before proceeding with work. Refer to «PRECAUTION [01/2012 - ]»(ref-603789-S37900283422014031100000) .
  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to «INITIALIZATION [01/2012 - ]»(ref-603789-S23769828912014031100000) .
  3. REMOVE LOWER INSTRUMENT PANEL PAD SUB-ASSEMBLY LH . Refer to «REMOVAL [01/2012 - ] - Step 17»(ref-603940-S01610622482014031100000)
  4. REMOVE INNER NO. 1 INSTRUMENT PANEL BRACKET COVER LH . Refer to «REMOVAL [01/2012 - ] - Step 18»(ref-603940-S01610622482014031100000)
  5. REMOVE LOWER INSTRUMENT PANEL PAD SUB-ASSEMBLY RH . Refer to «REMOVAL [01/2012 - ] - Step 19»(ref-603940-S01610622482014031100000)
  6. REMOVE INNER NO. 1 INSTRUMENT PANEL BRACKET COVER RH . Refer to «REMOVAL [01/2012 - ] - Step 18»(ref-603940-S01610622482014031100000)
  7. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY . Refer to «REMOVAL [01/2012 - ] - Step 21»(ref-603940-S01610622482014031100000)
  8. REMOVE LOWER CENTER INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY . Refer to «REMOVAL [01/2012 - ] - Step 22»(ref-603940-S01610622482014031100000)
  9. REMOVE PARKING BRAKE HOLE COVER . Refer to «REMOVAL [01/2012 - ] - Step 23»(ref-603940-S01610622482014031100000)
  10. REMOVE CONSOLE CUP HOLDER BOX SUB-ASSEMBLY . Refer to «REMOVAL [01/2012 - ] - Step 24»(ref-603940-S01610622482014031100000)
  11. REMOVE UPPER CONSOLE PANEL SUB-ASSEMBLY . Refer to «REMOVAL [01/2012 - ] - Step 25»(ref-603940-S01610622482014031100000)
  12. REMOVE LOWER POSITION INDICATOR HOUSING . Refer to «DISASSEMBLY [01/2012 - ] - Step 4»(ref-603912-S35980120212014031100000)
  13. REMOVE INTEGRATION CONTROL AND PANEL ASSEMBLY (4WD CONTROL SWITCH) Disconnect the connector. Remove the 5 screws and integration control and panel from the position indicator housing.

Scheme 115

Scheme 115: INSPECTION [01/2012 - ]
Scheme 115: INSPECTION [01/2012 - ]
  1. INSPECT INTEGRATION CONTROL AND PANEL ASSEMBLY (4WD CONTROL SWITCH) Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Switch Condition Specified Condition 10 (2WD) - 8 (E) H4 position 100 kohms or higher L4 position Below 1 ohms If the result is not as specified, replace the integration control and panel assembly.
  1. INSTALL INTEGRATION CONTROL AND PANEL ASSEMBLY (4WD CONTROL SWITCH) Install the integration control and panel with the 5 screws. Connect the connector.
  2. INSTALL LOWER POSITION INDICATOR HOUSING . Refer to «REASSEMBLY [01/2012 - ] - Step 8»(ref-603912-S14927985152014031100000)
  3. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY . Refer to «INSTALLATION [01/2012 - ] - Step 42»(ref-603940-S02613412562014031100000)
  4. INSTALL CONSOLE CUP HOLDER BOX SUB-ASSEMBLY . Refer to «INSTALLATION [01/2012 - ] - Step 43»(ref-603940-S02613412562014031100000)
  5. INSTALL PARKING BRAKE HOLE COVER . Refer to «INSTALLATION [01/2012 - ] - Step 44»(ref-603940-S02613412562014031100000)
  6. INSTALL LOWER CENTER INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY . Refer to «INSTALLATION [01/2012 - ] - Step 45»(ref-603940-S02613412562014031100000)
  7. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY . Refer to «INSTALLATION [01/2012 - ] - Step 46»(ref-603940-S02613412562014031100000)
  8. INSTALL INNER NO. 1 INSTRUMENT PANEL BRACKET COVER RH . Refer to «INSTALLATION [01/2012 - ] - Step 47»(ref-603940-S02613412562014031100000)
  9. INSTALL LOWER INSTRUMENT PANEL PAD SUB-ASSEMBLY RH . Refer to «INSTALLATION [01/2012 - ] - Step 48»(ref-603940-S02613412562014031100000)
  10. INSTALL INNER NO. 1 INSTRUMENT PANEL BRACKET COVER LH . Refer to «INSTALLATION [01/2012 - ] - Step 49»(ref-603940-S02613412562014031100000)
  11. INSTALL LOWER INSTRUMENT PANEL PAD SUB-ASSEMBLY LH . Refer to «INSTALLATION [01/2012 - ] - Step 50»(ref-603940-S02613412562014031100000)
  12. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to «INITIALIZATION [01/2012 - ]»(ref-603789-S23769828912014031100000) .

Scheme 116

Scheme 116: ILLUSTRATION
Scheme 116: ILLUSTRATION

Scheme 117

Scheme 117: REMOVAL [01/2012 - ]
Scheme 117: REMOVAL [01/2012 - ]
  1. PRECAUTION NOTE: After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notice before proceeding with work. Refer to «PRECAUTION [01/2012 - ]»(ref-603789-S37900283422014031100000) .
  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to «INITIALIZATION [01/2012 - ]»(ref-603789-S23769828912014031100000) .
  3. REMOVE LOWER INSTRUMENT PANEL PAD SUB-ASSEMBLY RH . Refer to «REMOVAL [01/2012 - ] - Step 19»(ref-603940-S01610622482014031100000)
  4. REMOVE INNER NO. 1 INSTRUMENT PANEL BRACKET COVER RH . Refer to «REMOVAL [01/2012 - ] - Step 20»(ref-603940-S01610622482014031100000)
  5. REMOVE FRONT DOOR SCUFF PLATE RH . Refer to «REMOVAL [01/2012 - ] - Step 6»(ref-603940-S16137486102014031100000)
  6. REMOVE NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY . Refer to «REMOVAL [01/2012 - ] - Step 47»(ref-603940-S01610622482014031100000)
  7. REMOVE COWL SIDE TRIM BOARD RH . Refer to «REMOVAL [01/2012 - ] - Step 48»(ref-603940-S01610622482014031100000)
  8. REMOVE FRONT PASSENGER SIDE KNEE AIRBAG ASSEMBLY . Refer to «REMOVAL [01/2012 - ] - Step 8»(ref-603953-S20679343482014031100000)
  9. REMOVE INSTRUMENT PANEL BOX DOOR KNOB . Refer to «REMOVAL [01/2012 - ] - Step 50»(ref-603940-S01610622482014031100000)
  10. REMOVE LOWER NO. 2 INSTRUMENT PANEL FINISH PANEL . Refer to «REMOVAL [01/2012 - ] - Step 51»(ref-603940-S01610622482014031100000)
  11. REMOVE 4WD CONTROL ECU Disconnect the 2 ECU connectors. Remove the bolt and ECU.
  1. INSTALL 4WD CONTROL ECU Install the ECU with the bolt. Torque: 13 N*m (127 kgf*cm, 9 ft.*lbf) Connect the 2 ECU connectors.
  2. INSTALL LOWER NO. 2 INSTRUMENT PANEL FINISH PANEL . Refer to «INSTALLATION [01/2012 - ] - Step 16»(ref-603940-S02613412562014031100000)
  3. INSTALL INSTRUMENT PANEL BOX DOOR KNOB . Refer to «INSTALLATION [01/2012 - ] - Step 17»(ref-603940-S02613412562014031100000)
  4. INSTALL FRONT PASSENGER SIDE KNEE AIRBAG ASSEMBLY . Refer to «INSTALLATION [01/2012 - ] - Step 1»(ref-603953-S41634999892014031100000)
  5. INSTALL COWL SIDE TRIM BOARD RH . Refer to «INSTALLATION [01/2012 - ] - Step 19»(ref-603940-S02613412562014031100000)
  6. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY . Refer to «INSTALLATION [01/2012 - ] - Step 20»(ref-603940-S02613412562014031100000)
  7. INSTALL FRONT DOOR SCUFF PLATE RH . Refer to «INSTALLATION [01/2012 - ] - Step 76»(ref-603940-S40439953512014031100000)
  8. INSTALL INNER NO. 1 INSTRUMENT PANEL BRACKET COVER RH . Refer to «INSTALLATION [01/2012 - ] - Step 47»(ref-603940-S02613412562014031100000)
  9. INSTALL LOWER INSTRUMENT PANEL PAD SUB-ASSEMBLY RH . Refer to «INSTALLATION [01/2012 - ] - Step 48»(ref-603940-S02613412562014031100000)
  10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to «INITIALIZATION [01/2012 - ]»(ref-603789-S23769828912014031100000) .

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