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Variable Gear Ratio Steering System (Diagnostic Codes & Symptom Tests): Overview Lexus LX J200 рестайлинг

Manual & Power Steering 9 illustrations ~913 words

DESCRIPTION

If the steering control ECU or steering actuator is replaced, or if the tie-rod ends are adjusted, VGRS system calibration is required. If the steering control ECU detects that steering angle adjustment is incomplete, it will store DTC C1591/51.

DTC CodeDTC Detection ConditionProcedure
C1591/51The steering control ECU detects that steering angle adjustment is incomplete.There is no malfunction if this DTC is not output again after performing VGRS system calibration.

The steering control ECU first checks the actuator angle neutral position calibration flag after entering test mode. If the ECU detects that steering actuator angle neutral position calibration is incomplete twice, it will store DTC C1592/52.

DTC CodeDTC Detection ConditionTrouble Area
C1592/52The steering control ECU detects that steering actuator angle neutral position calibration is incomplete twice.Steering actuator Steering control ECU

If the steering control ECU detects a steering actuator standard position error, it will store DTC C1593/53.

DTC CodeDTC Detection ConditionTrouble Area
C1593/53The steering control ECU detects a steering actuator standard position error.Steering actuator

Signal transmission between the steering control ECU and steering angle sensor is performed via serial communication.

If an error occurs between them in serial communication, the ECU will store DTC C1595/55.

DTC CodeDTC Detection ConditionTrouble Area
C1595/55The steering control ECU detects an error in serial communication between the ECU and steering angle sensor.Steering angle sensor Steering control ECU Harness or connector
C15C4/68A steering signal indicating a tire angle of 36° or more (to the left or right) is input after entering test mode.*Steering angle sensor Steering control ECU Harness or connector

HINT

*: A tire angle of 36° and a motor rotation angle of 36° correspond to the steering wheel angle. The amount of change in tire angle and motor rotation angle is from when the mode is changed to test mode.

Scheme 115

Scheme 115: WIRING DIAGRAM

The steering control ECU drives the actuator while the steering wheel is turned to set the gear ratio. It detects the current flowing into the actuator motor driving circuit.

If the steering control ECU detects excessive current, it will store DTC C15A1/61, turn on the master warning light, and stop VGRS operation.

DTC CodeDTC Detection ConditionTrouble Area
C15A1/61Excessive current (exceeding the estimated amount) flows due to a malfunction in the motor drive circuit.Harness or connector Steering actuator Steering control ECU

Scheme 116

Scheme 116: WIRING DIAGRAM

The steering control ECU drives the actuator based on steering angle sensor signals and vehicle speed signals.

If the steering control ECU detects excessive current flowing into the steering actuator, or an internal malfunction, it will turn on the master warning light, store DTC C15A2/62, and stop VGRS operation.

If the steering control ECU detects a malfunction in the motor drive circuit, it will turn the master warning light on, store DTC C15A6/62, and stop VGRS operation.

DTC CodeDTC Detection ConditionTrouble Area
C15A2/62The VGRS system detects a malfunction in the motor drive circuit.Harness or connector Power source circuit Steering actuator Steering control ECU
C15A6/62The actual motor current value greatly differs from the estimated value.Power source circuit Harness or connector Steering actuator Steering control ECU

Scheme 117

Scheme 117: WIRING DIAGRAM

The steering actuator drives the internal motor using the current output from the steering control ECU to change the relative angle between the tire angle and steering wheel angle.

The rotation angle sensor in the steering actuator detects the motor rotation angle and outputs this information to the steering control ECU.

If the steering control ECU detects a malfunction in the rotation angle sensor circuit, it will store DTC C15A3/63.

DTC CodeDTC Detection ConditionTrouble Area
C15A3/63The steering control ECU detects a malfunction in the rotation angle sensor circuit.Harness or connector Steering actuator Steering control ECU
C15C5/69A steering signal indicating a motor rotation angle of 36° or more (to the left or right) is input after entering test mode.*Harness or connector Steering actuator Steering control ECU

HINT

*: A tire angle of 36° and a motor rotation angle of 36° correspond to the steering wheel angle. The amount of change in tire angle and motor rotation angle is from when the mode is changed to test mode.

Scheme 118

Scheme 118: WIRING DIAGRAM

When the VGRS system is normal, the steering actuator conducts current from the steering control ECU to the steering actuator solenoid to release the lock mechanism, enabling motor operation.

The steering actuator does not operate under any of the following conditions

  1. The engine switch is off.
  2. The motor in the actuator is locked by the lock mechanism to prevent rotation (fail-safe function).
  3. The system is being protected from overheating (fail-safe function).

If the steering control ECU detects a malfunction in the steering actuator lock mechanism or a motor rotation angle error, it will store these DTCs.

DTC CodeDTC Detection ConditionTrouble Area
C15A4/64The steering control ECU detects that the difference between the actuator target angle and the actuator position is approximately 30° or more for 1 second.Steering actuator
C15A9/66The steering control ECU detects that the lock pin is not aligned with the lock holder correctly.Steering actuator
C15AA/66The steering control ECU cannot operate because the actuator lock cannot be released.Steering actuator
C15AB/66The steering control ECU detects that the lock pin cannot be inserted into the lock holder.Steering actuator

If the steering control ECU detects a malfunction in the lock mechanism, it will turn the master warning light on, store DTC C15A5/65, and stop VGRS operation.

DTC CodeDTC Detection ConditionTrouble Area
C15A5/65The steering control ECU detects that the LG terminal voltage is abnormal.Harness or connector Steering actuator Steering control ECU

Scheme 119

Scheme 119: WIRING DIAGRAM

If the steering control ECU detects an internal malfunction, it will turn the master warning light on, store these DTCs, and stop VGRS operation.

DTC CodeDTC Detection ConditionTrouble Area
C15B1/71The steering control ECU detects an internal malfunction.Steering control ECU
C15B2/72The steering control ECU detects an internal malfunction.Steering control ECU
C15B3/73The steering control ECU detects an internal temperature error.Steering control ECU

If the steering control ECU detects an internal malfunction, it will turn the master warning light on, store DTC C15B4/71, and stop VGRS operation.

DTC CodeDTC Detection ConditionTrouble Area
C15B4/71The steering control ECU detects an internal malfunction.Steering control ECU

The steering control ECU detects a steering angle sensor malfunction by receiving an error signal from the steering angle sensor via CAN communication. If the steering control ECU detects this error signal, it will turn the master warning light on, store these DTCs, and stop VGRS operation.

DTC CodeDTC Detection ConditionTrouble Area
C15C1/74The steering control ECU receives a steering angle sensor malfunction signal via CAN communication.Steering angle sensor Harness or connector CAN communication system Steering control ECU
C15C2/74The steering control ECU receives a B+ open circuit signal from the steering angle sensor via CAN communication.Steering angle sensor Harness or connector CAN communication system Steering control ECU

Scheme 120

Scheme 120: WIRING DIAGRAM

The steering control ECU detects a vehicle speed error by receiving an error signal from the skid control ECU via CAN communication.

If the steering control ECU detects this error signal, it will turn the master warning light on, store this DTC, and stop VGRS operation.

DTC CodeDTC Detection ConditionTrouble Area
C15C3/75The steering control ECU receives a vehicle speed error signal via CAN communication.Vehicle stability control system CAN communication system Steering control ECU

The steering control ECU monitors the IG power supply voltage.

If the steering control ECU detects a malfunction, it will turn on the master warning light, store DTC C15C6/77, and stop VGRS operation.

DTC CodeDTC Detection ConditionTrouble Area
C15C6/77The steering control ECU detects that the battery voltage is normal and the IG terminal voltage is below 4 V for 6 seconds.Harness or connector Steering control ECU

Scheme 121

Scheme 121: WIRING DIAGRAM

The steering control ECU monitors PIG (motor power source voltage) and detects a malfunction in the power supply relay (located inside the steering control ECU).

If the steering control ECU detects a malfunction, it will turn on the master warning light, store these DTCs, and stop VGRS operation.

DTC CodeDTC Detection ConditionTrouble Area
C15C7/78The steering control ECU detects that the IG terminal voltage is between 9 and 16 V, and the PIG terminal voltage is below 7 V or higher than 18.5 V for 2.4 seconds.Harness or connector Steering control ECU
C15C8/79The steering control ECU detects a malfunction in the power source relay or an open circuit.Harness or connector Steering control ECU

Scheme 122

Scheme 122: WIRING DIAGRAM

The steering control ECU receives signals from the skid control ECU, ECM and steering angle sensor via CAN communication. When DTCs indicating a CAN communication system malfunction are output, repair the CAN communication system first.

DTC CodeDTC Detection ConditionTrouble Area
U0100/56The steering control ECU detects an error in reception (from ECM) via CAN communication.CAN communication system ECM
U0122/56The steering control ECU detects an error in reception (from skid control ECU) via CAN communication.CAN communication system Skid control ECU
U0126/56The steering control ECU detects an error in reception (from steering angle sensor) via CAN communication.CAN communication system Steering angle sensor

If the steering control ECU detects that the VGRS system has a malfunction, warning information is transmitted to the combination meter via CAN communication.

The combination meter will turn the master warning light on based on this information.

Warning information is transmitted via the following route

  1. Steering control ECU --> (CAN) --> Network gateway ECU --> (CAN) --> Combination meter

Connecting terminals TC and CG of the DLC3 makes the master warning light blink and outputs DTCs.

Scheme 123

Scheme 123: WIRING DIAGRAM