SPECIAL CARE DURING MECHANICAL REPAIRS
| WARNING | To avoid injury from accidental air bag deployment, read and carefully follow all SERVICE PRECAUTIONS and DISABLING & ACTIVATING AIR BAG SYSTEM procedures. |
| WARNING | Some vehicles are equipped with a passenger-side air bag ON/OFF switch. This switch should NOT be used in place of specified vehicle air bag system disabling and activating procedures. |
| WARNING | DO NOT use any type of back-up power supply (memory saver) from outside vehicle to avoid memory loss in memory systems (if equipped). Back-up power supplies can provide enough voltage to deploy air bags. |
Note. When the battery is disconnected, vehicle computer and memory system may lose data. Driveability problems may exist until computer systems have completed a relearn cycle.
In some instances, it may be necessary to remove steering column or instrument panel to gain access to blower motor housing, heater assembly, evaporator assembly, or other A/C-heater system related components. Observe manufacturer service precautions when working on a vehicle equipped with an air bag system. See appropriate manufacturer's SERVICE PRECAUTIONS.
Electrical sources should never be allowed near inflator on back of air bag module. Never probe air bag system electrical wires with analog volt-ohmmeter or test light. Always disable air bag system before servicing vehicle. See appropriate DISABLING & ACTIVATING AIR BAG SYSTEM procedure. Failure to do so could result in accidental air bag deployment and possible personal injury.
If air bag system is not fully functional for any reason, DO NOT drive vehicle until system is repaired and is again operational. DO NOT remove bulbs, modules, sensors or other components, or in any way disable system from operating normally. If air bag system is not functional, park vehicle until system is repaired and functions properly.
SERVICE PRECAUTIONS
Observe these precautions when working with air bag systems and seat belt pretensioners (if equipped)
- Disable SRS before servicing any SRS, instrument panel or steering column component. Failure to do this could result in accidental air bag deployment, causing personal injury and/or vehicle damage. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(ref-149354-S00168830532002100500000) .
- Wait at least 3 MINUTES after disabling air bag system. A back-up power circuit capacitor (in SRS control unit) maintains system voltage for about 3 minutes after battery is disconnected. Servicing air bag system or seat belt pretensioners before 3 minutes may cause accidental air bag deployment and possible personal injury.
- After an accident, all SRS components, including wiring harnesses and brackets, must be inspected. If any components are damaged or bent, they must be replaced, even if air bag did not deploy. Check steering column, knee bolster, instrument panel steering column reinforcement plate and lower brace for damage. DO NOT repair any component or wiring. If components or wiring are damaged or defective, replacement is required.
- Carefully inspect all SRS components before installation. DO NOT install any component that shows signs of being dropped or improperly handled, such as dents, cracks or other deformities.
- DO NOT install SRS components previously installed on another vehicle. When replacing SRS components, use only NEW, manufacturer supplied components.
- DO NOT expose air bags to temperatures exceeding 200°F (93°C).
- DO NOT spill water or oil on air bags or side impact sensors.
- Always wear safety glasses when servicing SRS or handling an air bag or seat belt pretensioner (if equipped).
- DO NOT attempt to disassemble air bag assembly, cable reel, or seat belt pretensioner (if equipped). Neither component has any serviceable or reusable parts.
- A replacement air bag assembly must be stored in its original special container until used for service. Special container must be stored in a clean, dry place, away from sources of extreme heat, sparks and high electrical energy.
- When placing a live air bag assembly on a bench or other surface, always face air bag and trim cover up, away from surface. This will reduce motion of air bag assembly if accidentally deployed.
- During installation or replacement of SRS control unit, DO NOT bump, drop or strike unit or immediate area. SRS unit could be damaged and/or air bag deployment could occur.
- After deployment, air bag assembly is very hot. Wait 30 minutes before handling. After deployment, air bag surface may contain deposits of sodium azide and potassium nitrate, which can irritate skin. Always wear safety glasses, rubber gloves and long-sleeved shirt during clean-up, and wash hands using mild soap and water. Follow correct disposal procedures.
- After air bag deployment, inspect all SRS wiring harnesses for heat or other damage. Replace, DO NOT repair, any damaged harnesses. Ensure all SRS ground connections are clean and tight. Ensure SRS wiring harnesses are installed so that they are not pinched or interfere with other components.
- DO NOT allow any electrical source near inflator on back of air bag assembly or near 3-pin connector of seat belt pretensioner.
- When carrying a live air bag assembly, trim cover pad should be pointed away from body to minimize injury in case of accidental air bag deployment.
- If SRS is not fully functional for any reason, vehicle should not be driven until system is repaired. DO NOT remove any component or in any way disable system from operating normally. If SRS is not functional, park vehicle until repairs can be made.
DISABLING & ACTIVATING AIR BAG SYSTEM
Note. To release SRS system connector lock, pull spring-loaded sleeve toward stop while holding opposite half of connector. Continue pulling connector sleeve and until connector halves are separated. DO NOT pull on connector half. (Scheme 1)and (Scheme 2).
Disabling Air Bag System (3.2TL)
- Obtain radio anti-theft code from vehicle owner and write down preset radio frequencies. Ensure ignition is OFF. Disconnect negative battery cable. Wait at least 3 MINUTES.
- Remove access panel from under steering wheel. Disconnect 2-pin connector between driver air bag module and cable reel. (Scheme 1)and (Scheme 3). When disconnected, air bag connector power and ground terminals are automatically shorted together.
- Remove glove box. Disconnect 2-pin connector between passenger air bag module and SRS main harness. (Scheme 1)and (Scheme 4). When disconnected, air bag connector power and ground terminals are automatically shorted together.
- Disconnect 2-pin side air bag module connectors under front seats. (Scheme 5). On driver's side, connector is near front, lower left corner under seat. On passenger's side, connector is near front, lower right corner under seat.
Activating Air Bag System (3.2TL)
Note. To reconnect front SRS connector, push sleeve-side connector half toward pawl-side connector half without touching sleeve. As connector halves are pressed together, pawl will push sleeve back. When connector halves are completely connected, pawl will release spring-loaded sleeve and lock connector.
- Ensure ignition is OFF and negative battery cable is disconnected. Connect 2-pin driver-side air bag connector to cable reel connector. Install access panel under steering wheel.
- Connect 2-pin passenger air bag connector to SRS harness connector. Install glove box. Connect driver and passenger side impact air bag module 2-pin connectors under seats.
- Ensure ignition is off. Connect negative battery cable. Ensure air bag system is functioning properly. See «SYSTEM OPERATION CHECK»(ref-149354-S38183401252002100500000) . Reset radio anti-theft code and preset radio frequencies.
Scheme 1
Scheme 2
Scheme 3
Scheme 4
Scheme 5
Disabling Air Bag System (3.5RL)
- Obtain radio anti-theft code from vehicle owner and write down preset radio frequencies. Ensure ignition is OFF. Disconnect negative battery cable and then positive battery cable. Wait at least 3 MINUTES.
- Remove access panel from under steering wheel. Disconnect 2-pin connector between driver air bag module and cable reel. (Scheme 1)and (Scheme 3). When disconnected, air bag connector power and ground terminals are automatically shorted together.
- Remove glove box. Disconnect 4-pin connector between passenger air bag module and SRS main harness. (Scheme 1)and (Scheme 6). When disconnected, air bag connector power and ground terminals are automatically shorted together.
- Slide front seats fully forward. Remove left and right "B" pillar trim panels. Disconnect 2-pin connector between both front seat belt pretensioners and SRS main harness. (Scheme 7) When disconnected, seat belt pretensioner connector power and ground terminals are automatically shorted together.
- Unplug side air bag module connectors (2-pin) for driver and passenger side impact air bag modules. On driver's side, connector is near front, lower left corner under seat. On passenger's side, connector is near front, lower right corner under seat. (Scheme 5)
Scheme 6
Scheme 7
Activating Air Bag System (3.5RL)
Note. To reconnect front SRS connector, push sleeve-side connector half toward pawl-side connector half without touching sleeve. As connector halves are pressed together, pawl will push sleeve back. When connector halves are completely connected, pawl will release spring-loaded sleeve and lock connector.
- Ensure ignition is OFF and negative and positive battery cables are disconnected. Connect 2-pin driver air bag module connector to cable reel connector. Install access panel under steering wheel.
- Connect 4-pin passenger air bag module connector to SRS harness connector. Install glove box. Connect both front seat belt pretensioner 2-pin connectors to SRS main harness. Install trim panels. Connect driver and passenger side impact air bag module 2-pin connectors under seats.
- Ensure ignition is off. Connect positive battery cable and then negative battery cable. Ensure air bag system is functioning properly. See «SYSTEM OPERATION CHECK»(ref-149354-S38183401252002100500000) . Reset radio anti-theft code and preset radio frequencies.
Note. On 3.5RL, Powertrain Control Module (PCM) memory must be reset after disconnecting battery. Start and run engine at 3000 RPM with no loads and transmission in Park or Neutral. When radiator fan comes on, allow engine to idle for 5 minutes with A/C, headlights and rear defogger off.
A4, A6 & A8
Turn ignition switch to ON position. AIR BAG indicator light should come on for about 4 seconds on A4 and about 10 seconds on A6, and then go out. If light flashes and then remains on, control unit has detected a system fault. If light does not glow, check bulb. If bulb is okay, diagnose air bag system.
Observe these precautions when working with air bag systems
- Disable air bag system before servicing any air bag system component or component located in instrument panel or steering column. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(ref-149354-S22918445292002100500000) .
- Because of critical operating requirements of air bag system, DO NOT attempt to service any air bag system component. If a component is faulty it must be replaced.
- DO NOT leave air bag components unattended. Install air bag components in vehicle immediately after they are obtained.
- NEVER point open end of a seat belt tensioner at another person.
- Only install NEW air bag system components supplied by manufacturer. DO NOT use components previously installed in another vehicle.
- DO NOT use air bag components that have been dropped on hard surface or have mechanical damage.
- DO NOT allow chemical cleaners, oil or grease to contact vinyl covering on air bag.
- DO NOT place stickers or covers on steering wheel, passenger-side instrument panel or over front seat backs. Using a seat cushion, mat or pad on front passenger seat, may inhibit operation of seat occupied sensor and side air bags.
- Disable SRS before performing electric welding on vehicle.
- DO NOT expose air bag module or seat belt pretensioners to temperatures greater than 212°F (100°C).
- DO NOT allow any electrical source near front or side air bag inflators or near seat belt tensioner connector.
- When carrying a live air bag assembly, trim cover pad should be pointed away from body to minimize injury in case of accidental air bag deployment.
- If SRS is not fully functional for any reason, vehicle should not be driven until system is repaired. DO NOT remove any component or in any way disable system from operating normally. If SRS is not functional, park vehicle until repairs can be made.
- Obtain radio anti-theft code from vehicle owner and write down preset radio frequencies.
- To disable air bag system, disconnect and shield negative battery cable. To activate system, turn ignition switch to ON position. Ensure no one is inside vehicle and connect negative battery cable. Perform a system operational check to ensure proper system operation. See «SYSTEM OPERATION CHECK»(ref-149354-S34443843862002100500000) . Input radio anti-theft security code and reset radio frequencies.
Observe these precautions when working on SRS
- When working around steering column and before any repairs are performed, disable SRS. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(ref-149354-S24276283622002100500000) .
- Before straightening damaged metal or arc-welding, disable SRS and disconnect front sensors, front air bag modules, seat belt tensioners (if equipped) and side air bag modules connectors. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(ref-149354-S24276283622002100500000) .
- After disabling SRS, wait at least 5 MINUTES before servicing vehicle. SRS control unit maintains SRS voltage for about 5 minutes after system is disabled. Servicing SRS before 5 minutes may cause accidental air bag deployment and possible personal injury.
- Always wear safety glasses and gloves when handling a deployed air bag module. Air bag module may contain sodium hydroxide deposits, which irritates skin.
- Handle sensors carefully. Never strike or jar sensors. All sensors and mounting bracket bolts must be tightened to specification to ensure proper sensor operation.
- Never use any SRS component that has been dropped from a height of 2 feet or higher.
- DO NOT repair any SRS component or wiring harness; replace only. Wiring harnesses and connectors are Orange for immediate identification.
- To avoid air bag deployment, DO NOT use self-powered electrical test equipment on driver or passenger air bag modules. This equipment includes battery powered circuit testers, voltmeters and ohmmeters.
- Always handle air bag module with trim cover away from body. Always place air bag module on workbench with trim cover up, away from loose objects. DO NOT leave air bag modules unattended.
- Never expose SRS components to temperatures greater than 167°F (75°C).
- Front air bag modules, belt tensioners and side air bag modules (if equipped) can only be checked while installed in vehicle and using a BMW Service Tester/DIS. Only attempt SRS inspections using specified procedures and checking devices.
- Never expose any SRS system components to cleaning agents such as solvents, gasoline, lye, etc.
| CAUTION | Ensure radio is off before disconnecting battery. This will prevent damage to radio microprocessor. |
Disabling Air Bag System
- Before proceeding, see «SERVICE PRECAUTIONS»(ref-149354-S22210024042002100500000). Retrieve fault codes before disconnecting battery. Ensure ignition is off. Disconnect and shield negative battery cable. Wait at least 5 MINUTES for energy capacitor in SRS control unit to discharge.
- To disable driver air bag, remove steering column lower casing cover. (Scheme 8) Remove Orange SRS connector from its holder on steering column and disconnect connector. To disable passenger air bag, remove glove box. Disconnect both Orange SRS connectors from passenger air bag module.
- If vehicle is equipped with belt tensioners disconnect belt tensioner Orange connector. If vehicle is equipped side air bags, remove door panel and disconnect side air bag Orange connector. System is now disabled.
Activating Air Bag System
- Ensure ignition switch is in OFF position and negative battery cable is disconnected. Reconnect all Orange SRS connectors that were disconnected. Secure each Orange SRS connector back into appropriate holder.
- Ensure no one is inside vehicle and connect negative battery cable. System is now activated. Perform system operation check to ensure system is functioning properly and no fault codes are set. See «SYSTEM OPERATION CHECK»(ref-149354-S16730569962002100500000) .
Scheme 8
HONDA
Note. For Honda Passport information see ISUZU Rodeo.
Observe these precautions when working with air bag systems
- Disable SRS before servicing any SRS, instrument panel or steering column component. Failure to do this could result in accidental air bag deployment, causing personal injury and/or vehicle damage. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(ref-149354-S24184362772002100500000) .
- Wait at least 3 MINUTES after disabling air bag system. A back-up power circuit capacitor (in SRS control unit) maintains system voltage for about 3 minutes after battery is disconnected. Servicing air bag system or seat belt pretensioners before 3 minutes may cause accidental air bag deployment and possible personal injury.
- After an accident, all SRS components, including wiring harnesses and brackets, must be inspected. If any components are damaged or bent, they must be replaced, even if air bag did not deploy. Check steering column, knee bolster, instrument panel steering column reinforcement plate and lower brace for damage. DO NOT repair any component or wiring. If components or wiring are damaged or defective, replacement is required.
- Carefully inspect all SRS components before installation. DO NOT install any component that shows signs of being dropped or improperly handled, such as dents, cracks or other deformities.
- DO NOT install SRS components previously installed on another vehicle. When replacing SRS components, use only NEW, manufacturer supplied components.
- DO NOT expose air bags to temperatures exceeding 200°F (93°C).
- DO NOT spill water or oil on air bags or side impact sensors.
- Always wear safety glasses when servicing SRS or handling an air bag or seat belt pretensioner (if equipped).
- DO NOT attempt to disassemble air bag assembly, cable reel, or seat belt pretensioner (if equipped). Neither component has any serviceable or reusable parts.
- A replacement air bag assembly must be stored in its original special container until used for service. Special container must be stored in a clean, dry place, away from sources of extreme heat, sparks and high electrical energy.
- When placing a live air bag assembly on a bench or other surface, always face air bag and trim cover up, away from surface. This will reduce motion of air bag assembly if accidentally deployed.
- During installation or replacement of SRS control unit, DO NOT bump, drop or strike unit or immediate area. SRS unit could be damaged and/or air bag deployment could occur.
- After deployment, air bag assembly is very hot. Wait 30 minutes before handling. After deployment, air bag surface may contain deposits of sodium azide and potassium nitrate, which can irritate skin. Always wear safety glasses, rubber gloves and long-sleeved shirt during clean-up, and wash hands using mild soap and water. Follow correct disposal procedures.
- After air bag deployment, inspect all SRS wiring harnesses for heat or other damage. Replace, DO NOT repair, any damaged harnesses. Ensure all SRS ground connections are clean and tight. Ensure SRS wiring harnesses are installed so that they are not pinched or interfere with other components.
- DO NOT allow any electrical source near inflator on back of air bag assembly or near 3-pin connector of seat belt pretensioner.
- When carrying a live air bag assembly, trim cover pad should be pointed away from body to minimize injury in case of accidental air bag deployment.
- If SRS is not fully functional for any reason, vehicle should not be driven until system is repaired. DO NOT remove any component or in any way disable system from operating normally. If SRS is not functional, park vehicle until repairs can be made.
Note. To release SRS connector lock, pull spring-loaded sleeve toward stop while holding opposite half of connector. Continue pulling connector sleeve until connector halves are separated. DO NOT pull on connector half. see scheme 9and see scheme 10.
Disabling Air Bag System (Accord)
- Obtain radio anti-theft code from vehicle owner and write down preset radio frequencies. Ensure ignition is OFF. Disconnect negative battery cable. Wait at least 3 MINUTES.
- Remove access panel from under steering wheel. Disconnect 2-pin connector between driver air bag and cable reel. see scheme 9and see scheme 11.
- Remove glove box. Disconnect 4-pin connector between passenger air bag and SRS main harness. see scheme 9and (Scheme 9). When disconnected, air bag connector half power and ground terminals are automatically shorted together.
- Unplug side air bag module connectors (2-pin) for driver and passenger side impact air bag modules. On driver's side, connector is near front, lower left corner under seat. On passenger's side, connector is near front, lower right corner under seat. see scheme 13
Activating Air Bag System (Accord)
Note. To reconnect front SRS connectors, push sleeve-side connector half toward pawl-side connector half without touching sleeve. As connector halves are pressed together, pawl will push sleeve back. When connector halves are completely connected, pawl will release spring-loaded sleeve and connector will lock.
- Ensure ignition is OFF and negative battery cable is disconnected. Connect 2-pin driver-side air bag connector.
- Connect 4-pin passenger air bag connector. Install glove box. Connect driver and passenger side impact air bag module 2-pin connectors under seats.
- Reconnect negative battery cable. Check SRS indicator light to ensure system is functioning properly. See «SYSTEM OPERATION CHECK»(ref-149354-S16426933262002100500000) . Reprogram radio frequencies.
Disabling Air Bag System (Civic, CR-V, Odyssey, Prelude & S2000)
- Obtain radio anti-theft code from vehicle owner and write down preset radio frequencies. Ensure ignition is OFF. Disconnect negative battery cable and then positive battery cable. Wait at least 3 MINUTES.
- Remove access panel from under steering wheel. Disconnect 2-pin connector between driver air bag and cable reel. see scheme 9and see scheme 11. When disconnected, air bag connector half power and ground terminals are automatically shorted together.
- Remove glove box. Disconnect 2-pin connector between passenger air bag and SRS main harness. see scheme 9and (Scheme 10), (Scheme 11), (Scheme 12) or (Scheme 13). When disconnected, air bag connector half power and ground terminals are automatically shorted together.
- On CR-V and Odyssey, slide front seats fully forward. Remove left and right "B" pillar lower trim panels. Unplug 2-pin connector between both front seat belt pretensioners and SRS main harness. (Scheme 14) On S2000, remove roll bar upper trim. Unplug 2-pin connector between both front seat belt pretensioners and SRS main harness. (Scheme 15) When disconnected, seat belt pretensioner connector power and ground terminals are automatically shorted together.
Note. To reconnect front SRS connectors, push sleeve-side connector half toward pawl-side connector half without touching sleeve. As connector halves are pressed together, pawl will push sleeve back. When connector halves are completely connected, pawl will release spring-loaded sleeve and connector will lock.
Activating Air Bag System (Civic, CR-V, Odyssey, Prelude & S2000)
- Ensure ignition is OFF and both battery cables are disconnected. Connect 2-pin driver air bag connector.
- Connect 2-pin passenger air bag connector. Install glove box. On CR-V and Odyssey, connect both front seat belt pretensioner 2-pin connector to SRS main harness. Install trim panels.
- Reconnect battery cables. Check SRS indicator light to ensure system is functioning properly. See «SYSTEM OPERATION CHECK»(ref-149354-S16426933262002100500000) . Reprogram radio frequencies.
Scheme 9
Scheme 10
Scheme 11
Scheme 12
Scheme 13
Scheme 14
Scheme 15
Observe these precautions when working with air bag system
- Disable air bag system before servicing any air bag system, instrument panel or steering column component. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(ref-149354-S29303866872002100500000) .
- After disabling SRS, wait at least 30 SECONDS before working on or near SRS. SRS is equipped with a back-up power source that may allow air bags to deploy up to 30 seconds after negative battery cable is disconnected.
- Store air bag module in ambient temperatures less than 199°F (93°C), without high humidity and away from electrical noise.
- When placing a live air bag on a bench or other surface, ensure pad top surface is facing up, away from bench surface. This will reduce motion of module if it is accidentally deployed.
- Because of critical operating requirements of air bag system, DO NOT attempt to service air bag module(s), clockspring, wiring harness or SRS Control Module (SRSCM). Air bag system repairs are only made by replacement of faulty components. DO NOT use any component previously installed on another vehicle. Use NEW components only.
- If any air bag system component has been dropped, or there are cracks, dents or other defects in case, bracket or connector, replace with NEW component.
- DO NOT attempt to measure resistance across air bag module squib connector. Accidental air bag deployment is possible which could cause personal injury.
- After deployment, air bag surface may contain deposits of sodium hydroxide, which irritates skin. Always wear safety glasses, rubber gloves and long-sleeved shirt during clean-up, and wash hands using mild soap and water.
- SRS control module must be replaced after deploying air bags one time. After deployment of an air bag, replace clockspring with a new one.
- Before using electric welding, disconnect air bag Yellow connectors located at base of steering column, near multifunction switch connector.
- After SRS repairs are completed, ensure system is functioning properly. See «SYSTEM OPERATING CHECK»(ref-149354-S14418275602002100500000) .
To disable SRS, turn ignition switch to LOCK position. Disconnect and isolate negative battery cable. Wait at least 30 SECONDS before servicing SRS. To activate SRS, reconnect negative battery cable. Perform SYSTEM OPERATING CHECK .
Observe these precautions when working with air bag systems
- Disable SRS system before servicing any SRS component, instrument panel components, steering column components or seat belt pretensioners (if equipped). Failure to do this could result in accidental activation of SRS and causing personal injury and/or vehicle damage. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(ref-149354-S21651956372002100500000) .
- Wait at least 3 MINUTES after disabling SRS before servicing vehicle. System maintains SRS system voltage for about 3 minutes. Servicing air bag system or seat belt pretensioners (if equipped) before 3 minutes could result in accidental SRS activation, causing personal injury and/or vehicle damage.
- After repairs, ensure AIR BAG indicator light is operating properly and no system faults are indicated. See «SYSTEM OPERATING CHECK»(ref-149354-S30327946162002100500000) .
- Always wear safety glasses when servicing or handling an air bag system components.
- Air bag modules and seat belt pretensioners (if equipped) must be stored their original special containers until installation. They must be stored in a clean, dry place, away from sources of extreme heat, sparks or high electrical energy.
- Always place SRS components on a clean flat surface. When placing a live air bag module on a bench, always face air bag and trim cover up, away from surface. This will reduce motion of module if accidentally activated.
- Replace air bag module if dropped or if it sustained an impact.
- DO NOT allow water, oil, or grease to come in contact with air bag module.
- After deployment, air bag surface may contain deposits of sodium hydroxide, which can irritate skin. Always wear safety glasses, rubber gloves and long-sleeved shirt during clean-up, and wash hands using mild soap and water. Follow correct disposal procedures.
- At no time should any electrical source be allowed near inflator on back of air bag module.
- When carrying a live air bag module, trim cover should be pointed away from body to minimize injury in case of accidental air bag deployment.
- DO NOT probe a wire through insulator; this will damage wire and eventually cause failure due to corrosion.
- If SRS system is not fully functional for any reason, vehicle should not be driven until system is repaired. DO NOT remove bulbs, modules, sensors or other components or in any way disable system from operating normally. If SRS system is not functional, park vehicle until repairs can be made.
Record preset radio station frequencies. Turn ignition off. Disconnect and shield negative battery cable and then positive battery cable. Wait at least 3 MINUTES.
Ensure ignition is off. Connect positive battery cable and then negative battery cable. Ensure AIR BAG and SEAT BELT indicator lights are operating properly and no system faults are indicated. See SYSTEM OPERATION CHECK .
ISUZU
Note. For Isuzu Oasis information, see HONDA Odyssey. Rodeo air bag information also applies to Honda Passport.
Observe these precautions when working with air bag system
- Disable SRS system before servicing any SRS system, instrument panel or steering column component. Failure to do this could result in accidental air bag deployment, and possible personal injury and/or vehicle damage. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(ref-149354-S29885412242002100500000) .
- Wait at least 15 SECONDS (10 MINUTES on Hombre) after disabling SRS before servicing vehicle. System maintains SRS system voltage for time specified. Servicing SRS system before time has elapsed could result in accidental air bag deployment, and possible personal injury and/or vehicle damage.
- After repairs, ensure AIR BAG indicator light is operating properly and no system faults are indicated. See «SYSTEM OPERATION CHECK»(ref-149354-S08453713302002100500000) .
- Always wear safety glasses when servicing or handling an air bag.
- Air bag modules must be stored in original special container until used for service. They must be stored in a clean, dry place, away from sources of extreme heat, sparks or high electrical energy.
- When placing a live air bag module on a bench or other flat surface, always face air bag and trim cover up, away from surface. This will reduce motion of module if accidentally deployed.
- Any SRS component dropped from a height greater than 39 inches must be replaced.
- DO NOT subject SRS components to temperatures greater than 150°F (66°C).
- NEVER use SRS components from another vehicle.
- After deployment, air bag surface may contain deposits of sodium hydroxide, which can irritate skin. Always wear safety glasses, rubber gloves and long-sleeved shirt during clean-up, and wash hands using mild soap and water. Follow correct disposal procedures.
- After deployment, air bag module and surrounding metal areas will be hot. Wait at least 10 minutes before touching components.
- At no time should any electrical source be allowed near inflator on back of air bag module.
- When carrying a live air bag module, trim cover should be pointed away from body to minimize injury in case of accidental air bag deployment.
- DO NOT attempt to disassemble any SRS component. SRS components are serviced as a complete unit and contain no serviceable components.
- DO NOT use battery powered tester or ohmmeter on air bag module connectors. The current from these devices can trigger air bag deployment. DO NOT use probe type tester on SRS harness or components.
- DO NOT probe a wire through insulator; this will damage wire and eventually cause failure due to corrosion.
- DO NOT attempt to repair damaged SRS wiring harness. Replace harness as an assembly if damaged.
- If SRS system is not fully functional for any reason, vehicle should not be driven until system is repaired. DO NOT remove bulbs, modules, sensors or other components or in any way disable system from operating normally. If SRS system is not functional, park vehicle until repairs can be made.
Disabling System (Amigo, Rodeo, Trooper & VehiCROSS)
- Turn ignition switch to LOCK position and remove ignition key. Wait 15 SECONDS before servicing vehicle. On Amigo, Rodeo or Trooper, remove SRS C-21 or SRS-1 (10-amp) fuse located in left side instrument panel lower fuse block. On VehiCROSS, remove SRS-1 and SRS-2 fuses from instrument panel lower fuse block (lower left side). On all models, negative battery cable may be disconnected in place of removing SRS fuses.
- Disconnect driver-side air bag Yellow 2-pin connector located at base of steering column. To disconnect, push in on sides of spring-loaded sleeve and pull on opposite connector. DO NOT pull on wiring. see scheme 20
- Remove glove box assembly. Disconnect passenger-side air bag Yellow 2-pin connector located behind glove box assembly.
Activating System (Amigo, Rodeo, Trooper & VehiCROSS)
- Ensure ignition switch is in LOCK position, and ignition key is removed. Ensure battery is still disconnected or SRS fuse is removed. Connect passenger-side Yellow 2-pin connector. Push in on connectors. DO NOT push on locking sleeve. see scheme 20 Install glove box assembly. Connect driver-side Yellow 2-pin connector.
- Install SRS fuse(s), or connect negative battery cable. Staying well away from air bag modules, turn ignition switch to ON position. Ensure AIR BAG indicator light operates properly, see «SYSTEM OPERATION CHECK»(ref-149354-S08453713302002100500000).
Note. When SRS C-21 or SRS-1 fuse is removed and ignition switch is in ON position, AIR BAG indicator light will be on. This is a normal operation and does not indicate an SRS malfunction.
Disabling System (Hombre)
- Turn steering wheel to place front wheels in straight-ahead position. Turn ignition switch to LOCK position and remove ignition key. Remove AIR BAG or SIR (10-amp) fuse from instrument panel fuse block (on far left side of dash). Wait at least 10 MINUTES before servicing vehicle.
- Remove driver-side sound insulator and knee bolster. Remove Connector Position Assurance (CPA) clip and disconnect driver-side air bag Yellow SRS 2-pin connector at base of steering column. (Scheme 16)
- Remove glove box. Remove CPA clip and disconnect passenger-side air bag Yellow SRS 2-pin connector behind glove box. (Scheme 17) SRS system is now disabled.
Activating System (Hombre)
- Ensure ignition switch is in LOCK position, and ignition key is removed. Reconnect Yellow SRS 2-pin connectors and install CPA clips. Install knee bolster, sound insulator, trim panels and glove box.
- Staying well away from air bag modules, turn ignition switch to RUN position. Ensure AIR BAG warning light flashes 7 times, and then turns off. If AIR BAG warning light does not operate as described, see «SYSTEM OPERATION CHECK»(ref-149354-S08453713302002100500000) .
Note. When AIR BAG fuse is removed and ignition switch is in ON position, AIR BAG indicator light will be on. This is a normal operation and does not indicate an SRS malfunction.
Scheme 16
Scheme 17
Observe these precautions when working with air bag system
- Disable SRS before servicing any SRS or steering column component. Failure to do this could result in accidental air bag deployment and possible personal injury. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(ref-149354-S15154859092002100500000) .
- Replace any air bag or seat belt pretensioner component dropped from a height greater than 12" (0.3 m).
- DO NOT probe air bag module connector with ohmmeter. Ohmmeter current can cause air bag to deploy.
- DO NOT expose air bag or seat belt pretensioner components to heat or flame, high humidity or electrical noise.
- Never disassemble or repair system components. Replace cracked, dented or otherwise damaged system components.
- When placing a live air bag on a bench or other flat surface, always face air bag trim cover up, away from surface. This will reduce motion of module if it is accidentally deployed.
- When carrying a live air bag module, trim cover must be pointed away from body to minimize injury in case of accidental air bag deployment.
- After deployment, air bag surface may contain deposits of sodium hydroxide, which irritates skin. Always wear safety glasses, rubber gloves and long-sleeved shirt during clean-up. After clean-up, wash hands using mild soap and water.
To disable air bag system, turn ignition switch to LOCK position and remove key. Disconnect negative battery cable. Wait at least one (1) MINUTE before servicing vehicle. To activate air bag system, ensure ignition key is in LOCK position and key is removed. Connect negative cable. Perform SYSTEM OPERATION CHECK .
Observe the following precautions when servicing SRS
- Disable SRS before servicing any SRS or steering column component. Failure to do this could result in accidental air bag deployment and possible personal injury. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(ref-149354-S07931841672002100500000) .
- After turning ignition switch to LOCK position, disconnecting negative battery cable. Turn headlight switch on, and wait at least 10 MINUTES before servicing vehicle. SRS is equipped with a back-up power source that may allow air bag to deploy within 10 minutes after disconnecting negative battery cable.
- NEVER use air bag components from another vehicle. Replace air bag components with NEW components.
- DO NOT probe air bag module connector with ohmmeter. Ohmmeter current can cause air bag to deploy.
- Never disassemble or repair system components. Replace cracked, dented or otherwise damaged system components.
- DO NOT expose air bag components to heat or flame, high humidity or electrical noise. DO NOT expose air bag modules to heat exceeding 300°F (149°C).
- After servicing SRS, check air bag warning light to ensure system is functioning properly. See «SYSTEM OPERATION CHECK»(ref-149354-S02480153372002100500000) .
- Always wear safety glasses when servicing or handling an air bag.
- When placing a live air bag on a bench or other flat surface, always face air bag trim cover up, away from surface. This will reduce motion of module if it is accidentally deployed.
- After deployment, air bag surface may contain deposits of sodium hydroxide, which irritates skin. Always wear safety glasses, rubber gloves and long-sleeved shirt during clean-up. After clean-up, wash hands using mild soap and water.
- After deployment, air bag modules are very hot. Wait at least 20 minutes for components to cool.
- When carrying a live air bag module, trim cover must be pointed away from body to minimize injury in case of accidental air bag deployment.
- If SRS is not fully functional for any reason, vehicle should not be driven until system is repaired and again becomes operational. DO NOT remove bulbs, modules, sensors or other components or in any way disable system from operating normally. If SRS is not functional, park vehicle until it is repaired and functions properly.
To disable SRS, turn ignition switch to LOCK position. Disconnect negative battery cable. Wait at least 10 MINUTES before servicing vehicle. To ensure a complete SRS back-up power supply discharge, turn headlights on. To activate SRS, ensure ignition key is in LOCK position and headlights are turned off. Connect negative cable. Perform SYSTEM OPERATION CHECK .
Observe the following precautions when servicing SRS
- Disable SRS before servicing any SRS, instrument panel or steering column component. Failure to do this could result in accidental air bag and seat belt pretensioner deployment, and possible personal injury. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(ref-149354-S13529709852002100500000) .
- After removing key from ignition switch and disconnecting battery cables, wait at least 10 MINUTES. SRS has a back-up power source which is capable of deploying air bags for up to 10 MINUTES after disconnecting battery cables. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(ref-149354-S13529709852002100500000) .
- Before attempting to service SRS, remove key from ignition and disconnect both battery cables.
- DO NOT subject SRS components to temperatures greater than 185°F (85°C), high humidity, or electrical noise.
- DO NOT allow oil, grease, detergents, or cleaning solutions to come in contact with air bag module and seat belt pretensioner units.
- When placing an air bag on a bench or other flat surface, ensure trim cover is facing up, away from surface. This will reduce motion of module if it is accidentally deployed.
- If air bag module or other components have been dropped, or there are cracks, dents or other defects visible, replace with NEW components.
- DO NOT attempt to measure resistance across air bag module squib connector terminals. DO NOT use powered circuit testers on air bag module connectors. Accidental air bag deployment is possible which could cause personal injury.
- Air bag modules and seat belt pretensioner units contain sodium azide which is a poisonous and flammable gas. Contact with water, acid or heavy metals may produce harmful or explosive compounds.
- After deployment, air bag surface will be very hot. Wait at least 15 minutes before handling it. Always wear safety glasses, rubber gloves, and long-sleeved shirt when handling air bag or during clean up.
- DO NOT attempt to incinerate or dismantle an undeployed air bag. SRS components DO NOT contain any serviceable parts.
- DO NOT install components previously installed on another vehicle. Only use NEW components supplied by manufacturer.
- SRS wiring harness has a Yellow outer covering. DO NOT attempt to modify, splice or repair any part of SRS wiring harness. DO NOT install any electrical or electronic equipment into SRS wiring harness. Ensure SRS wiring harness is routed correctly and not pinched or trapped on other components.
- When carrying a live air bag module, trim cover must be pointed away from body to minimize injury in case of accidental air bag deployment.
- After SRS repairs have been completed, ensure system is functioning properly. See «SYSTEM OPERATION CHECK»(ref-149354-S17372474232002100500000) .
- If SRS is not fully functional for any reason, vehicle should not be driven until system is repaired and again becomes operational. DO NOT remove bulbs, modules, sensors or other components or in any way disable system from operating normally. If SRS is not functional, park vehicle until it is repaired and functions properly.
Remove key from ignition switch. Disconnect negative battery cable and then positive battery cable. Wait at least 10 MINUTES before working on vehicle.
Ensure key is removed from ignition switch. Connect positive battery cable and then negative battery cable. Staying well away from air bag modules, turn ignition switch to ON position. Ensure AIR BAG indicator light operates properly, see SYSTEM OPERATION CHECK .
Observe the following precautions when servicing SRS
- Disable SRS before servicing any SRS, instrument panel or steering column component. Failure to do this could result in accidental air bag deployment and possible personal injury. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(ref-149354-S33954600292002100500000) .
- DO NOT use any type of back-up power supply from outside vehicle to avoid memory loss in memory systems. Back-up power supplies can provide enough voltage to activate SRS components.
- After turning ignition switch to LOCK position and disconnecting negative battery cable, wait at least 90 SECONDS before working on vehicle. SRS is equipped with a back-up power source that may allow air bag to deploy within 90 seconds after disconnecting negative battery cable.
- In a minor collision in which air bags did not deploy, inspect front air bag sensors, steering wheel pad, front passenger air bag assembly, side air bag assembly, seat belt pretensioner, air bag control module, and side air bag sensor.
- Remove air bag sensors if an impact is likely to be applied to area close to sensors during repair.
- Never disassemble or repair system components. Replace cracked, dented or otherwise damaged system components.
- DO NOT expose front air bag sensors, center air bag sensor assembly, steering wheel pad, passenger air bag, side air bags or seat belt pretensioners directly to hot air or flame.
- DO NOT store air bag modules where they will be exposed to temperatures greater than 199°F (93°C), high humidity or electrical noise. DO NOT store seat belt pretensioners to temperatures greater than 176°F (80°C), high humidity or electrical noise.
- Information labels are attached to air bag components. Follow all notices on labels.
- After servicing SRS, check air bag indicator light to ensure system is functioning properly. See «SYSTEM OPERATION CHECK»(ref-149354-S35329327882002100500000) .
- Always wear safety glasses when servicing or handling air bags or seat belt pretensioners.
- When placing a live air bag on a bench or other flat surface, always face air bag and trim cover up, away from surface. This will reduce motion of module if it is accidentally deployed.
- After deployment, air bag surface may contain deposits of sodium hydroxide, which irritates skin. Always wear safety glasses, rubber gloves and long-sleeved shirt during clean-up. After clean-up, wash hands using mild soap and water.
- After deployment, steering wheel pad is very hot. Wait 30 minutes before touching.
- DO NOT install components previously installed on another vehicle. Only use NEW components supplied by manufacturer.
- When using electric welding, disconnect air bag module and seat belt pretensioner connectors.
- When carrying a live air bag module, trim cover must be pointed away from body to minimize injury in case of accidental air bag deployment.
- If SRS is not fully functional for any reason, vehicle should not be driven until system is repaired and again becomes operational. DO NOT remove bulbs, modules, sensors or other components or in any way disable system from operating normally. If SRS is not functional, park vehicle until it is repaired and functions properly. See «SYSTEM OPERATING CHECK»(ref-149354-S35329327882002100500000) .
Note. All ABS harness connectors are colored Yellow to distinguish them from other connectors.
Disabling System (ES300 & LS400)
- Obtain radio anti-theft protection code from vehicle owner and record preset radio frequencies before disconnecting battery.
- Place front wheels in straight-ahead position. Turn ignition switch to LOCK position. Disconnect and shield negative battery cable. Wait at least 90 SECONDS before working on vehicle.
- Disconnect driver air bag module Yellow 2-pin connector located under steering column lower cover, near combination switch connector. (Scheme 19) Remove glove box. Disconnect passenger air bag module Yellow 2-pin connector located in glove box opening. (Scheme 21)or (Scheme 22). Air bag connector terminals are automatically shorted together. (Scheme 18)
- Disconnect left and right side air bag module Yellow 2-pin connectors located under each front seat. Disconnect left and right seat belt pretensioner Yellow 2-pin connectors, Connectors are located behind center pillar lower trim plates. Air bag connector terminals are automatically shorted together.
Activating System (ES300 & LS400)
- Ensure ignition key is removed from switch and negative battery cable is disconnected. Wait at least 90 seconds after negative battery cable is disconnected.
- Connect all seat belt pretensioner and air bag Yellow 2-pin connectors in reverse order. Install glove box and center pillar lower trim covers. Connect negative battery cable. Staying well away from air bag modules, turn ignition switch to ACC or ON position. Ensure AIR BAG indicator light operates properly. See «SYSTEM OPERATION CHECK»(ref-149354-S35329327882002100500000) .
Disabling System (GS300 & GS400)
- Obtain radio anti-theft protection code from vehicle owner and record preset radio frequencies before disconnecting battery.
- Place front wheels in straight-ahead position. Turn ignition switch to LOCK position. Disconnect and shield negative battery cable. Wait at least 90 SECONDS before working on vehicle.
- Disconnect driver air bag module Yellow 2-pin connector located under steering column lower cover, near combination switch connector. (Scheme 19) Disconnect passenger air bag module Yellow 2-pin connector located behind finish plate at right side of glove box. (Scheme 22) Air bag connector terminals are automatically shorted together. (Scheme 18)
- Disconnect left and right side air bag modules Yellow 2-pin connectors located under each front seat. Disconnect left and right seat belt pretensioner Yellow 2-pin connectors located behind center pillar lower trim plate. Air bag connector terminals are automatically shorted together. (Scheme 18)
Activating System (GS300 & GS400)
- Ensure ignition key is removed from switch and negative battery cable is disconnected. Wait at least 90 seconds after negative battery cable is disconnected.
- Connect all seat belt pretensioner and air bag Yellow 2-pin connectors in reverse order. Install all removed trim covers. Connect negative battery cable. Staying well away from air bag modules, turn ignition switch to ACC or ON position. Ensure AIR BAG indicator light operates properly. See «SYSTEM OPERATION CHECK»(ref-149354-S35329327882002100500000) .
Disabling System (LX470)
- Obtain radio anti-theft protection code from vehicle owner and record preset radio frequencies before disconnecting battery.
- Place front wheels in straight-ahead position. Turn ignition switch to LOCK position. Disconnect and shield negative battery cable. Wait at least 90 SECONDS before working on vehicle.
- Disconnect driver air bag module Yellow 2-pin connector located under steering column, near combination switch. (Scheme 19) Air bag connector terminals are automatically shorted together. (Scheme 18)
- Remove glove box door. Remove finish panel from above glove box opening. Remove passenger air bag connector from air bag bracket in upper left corner of glove box opening. Unplug passenger air bag Yellow 2-pin connector. Air bag connector terminals are automatically shorted together. (Scheme 18)and (Scheme 23).
- Unplug left and right seat belt pretensioner 2-pin connectors located behind center pillar lower trim plates. Door scuff plates and opening trim will have to be removed before removing center pillar lower trim plates. Connector terminals are automatically shorted together.
Activating System (LX470)
- Ensure ignition key is removed from switch and negative battery cable is disconnected. Wait at least 90 seconds after negative battery cable is disconnected.
- Connect passenger air bag Yellow 2-pin connector. Connect driver air bag Yellow 2-pin connector. Install trim panels. Connect driver and passenger seat belt pretensioner connectors. Install trim plates.
- Connect negative battery cable. Staying well away from air bag modules, turn ignition switch to ACC or ON position. Ensure AIR BAG indicator light operates properly. See «SYSTEM OPERATION CHECK»(ref-149354-S35329327882002100500000) .
Disabling System (RX300)
- Obtain radio anti-theft protection code from vehicle owner and record preset radio frequencies before disconnecting battery.
- Place front wheels in straight-ahead position. Turn ignition switch to LOCK position. Disconnect and shield negative battery cable. Wait at least 90 SECONDS before working on vehicle.
- Disconnect driver air bag module connector located under steering column, near combination switch connector. (Scheme 18)
- Using screwdriver, pry out glove box door finish plate. Unplug passenger air bag module Yellow 2-pin connector located in upper right side of glove box opening. (Scheme 24) Air bag connector terminals are automatically shorted together.
- Disconnect left and right side air bag module Yellow 2-pin connectors. The connectors are located under the front edge of each front seat. Disconnect left and right seat belt pretensioner Yellow 2-pin connectors located behind center pillar lower trim plates. Door scuff plates and opening trim will have to be removed before removing center pillar lower trim plates. Air bag connector terminals are automatically shorted together. (Scheme 18)
Activating System (RX300)
- Ensure ignition key is removed from switch and negative battery cable is disconnected. Wait at least 90 seconds after negative battery cable is disconnected.
- Connect all seat belt pretensioner and air bag Yellow 2-pin connectors in reverse order. Install all removed trim covers. Connect negative battery cable. Staying well away from air bag modules, turn ignition switch to ACC or ON position. Ensure AIR BAG indicator light operates properly. See «SYSTEM OPERATION CHECK»(ref-149354-S35329327882002100500000) .
Disabling System (SC300 & SC400)
- Obtain radio anti-theft protection code from vehicle owner and record preset radio frequencies before disconnecting battery.
- Place front wheels in straight-ahead position. Turn ignition switch to LOCK position. Disconnect and shield negative battery cable. Wait at least 90 SECONDS before working on vehicle.
- Disconnect driver air bag module connector located under steering column, near combination switch. Air bag connector terminals are automatically shorted together. (Scheme 18)and (Scheme 20).
- Open glove box. Using screwdriver, remove finish plate from upper glove box. Disconnect passenger air bag connector. Air bag connector terminals are automatically shorted together. (Scheme 18)and (Scheme 25).
Activating System (SC300 & SC400)
- Ensure ignition key is removed from switch and negative battery cable is disconnected. Wait at least 90 seconds after negative battery cable is disconnected.
- Connect passenger air bag Yellow 2-pin connector. Connect driver air bag Yellow 2-pin connector. Install trim covers. Connect negative battery cable. Staying well away from air bag modules, turn ignition switch to ACC or ON position. Ensure AIR BAG indicator light operates properly. See «SYSTEM OPERATION CHECK»(ref-149354-S35329327882002100500000) .
Scheme 18
Scheme 19
Scheme 20
Scheme 21
Scheme 22
Scheme 23
Scheme 24
Scheme 25
B Series Pickup
- Turn ignition on, with engine off (OFF to RUN). AIR BAG indicator light in instrument cluster should come on for 6 seconds and then turn off. The passenger air bag deactivation switch will also light for about 6 seconds, and then turn off.
- If a fault is detected in the air bag system during the system operation check, AIR BAG indicator light will either fail to light, stay on continuously, or flash. Flashing may not begin for up to 30 seconds after initial bulb check (ignition turned from OFF to RUN).
- If an air bag system fault exists, and AIR BAG indicator light fails to light, an audible tone will be heard, indicating AIR BAG indicator light is out and service is required. The tone is a chime which sounds 5 sets of 5 beeps.
Millenia, MX-5 Miata, MPV, Protege & 626
- Turn ignition on, with engine off. AIR BAG indicator light in instrument cluster should come on for 6 seconds and then turn off.
- If AIR BAG indicator light does not come on, stays on or flashes, a SRS fault has been detected.
Observe these precautions when working with air bag system
- Disable air bag system before servicing any air bag system or steering column component. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(ref-149354-S32522578242002100500000) .
- Wait at least ONE MINUTE after disabling air bag system before servicing vehicle. Air bag system activation voltage is maintained for about ONE MINUTE after system is disabled. Failure to wait at least ONE MINUTE before servicing system may cause accidental air bag deployment and possible personal injury.
- Because of critical system operating requirements, DO NOT service any air bag system component or wiring harness. Corrections are made by component replacement only.
- DO NOT allow water, oil or grease to contact air bag system components.
- DO NOT use an ohmmeter or powered circuit tester to check resistance of air bag module, as it may cause air bag deployment.
- When carrying a live (undeployed) module, ensure trim cover is pointed away from body. This minimizes chance of injury in event of accidental air bag deployment.
- When placing a live air bag module on a bench or other flat surface, always face trim cover up to reduce motion of module if it is accidentally deployed.
- Crash sensors must always be installed with arrow on sensor facing front of vehicle. Also, check sensors for cracks, defects and rust before installation. Replace crash sensor(s) as necessary.
- Air bag system clockspring MUST be aligned in neutral position, since its rotation ability is limited. DO NOT turn steering wheel or column after removal of steering gear.
- DO NOT install components previously installed on another vehicle. Only use NEW components supplied by manufacturer.
- DO NOT store air bag modules where they will be exposed to temperatures greater than 199°F (93°C), high humidity or electrical noise.
- Information labels are attached to air bag components. Follow all notices on labels.
- After servicing SRS, check air bag indicator light to ensure system is functioning properly. See «SYSTEM OPERATION CHECK»(ref-149354-S25153629692002100500000) .
- Always wear safety glasses when servicing or handling air bags or seat belt pretensioners.
- A double-lock mechanism is used on clockspring connectors. DO NOT use excessive force when disconnecting connectors, as damage to connector may occur.
- If SRS is not fully functional for any reason, vehicle should not be driven until system is repaired and again becomes operational. DO NOT remove bulbs, modules, sensors or other components or in any way disable system from operating normally. If SRS is not functional, park vehicle until it is repaired and functions properly. See «SYSTEM OPERATION CHECK»(ref-149354-S25153629692002100500000) .
Disabling System (B Series Pickup)
Note. B Series Pickups are equipped with a passenger air bag ON/OFF switch. Turning switch off is not a substitute for completely disabling the passenger air bag.
- Obtain radio anti-theft protection code from vehicle owner prior to servicing vehicle or deactivate radio anti-theft function before disconnecting vehicle battery.
- Turn ignition switch to LOCK position. Disconnect and shield negative battery cable. Wait at least ONE MINUTE for back-up power supply to be depleted.
- Remove round plastic plugs on left and right side of steering wheel housing. Remove 2 screws and lift off driver's air bag module. Unplug driver air bag module connector. Install driver Air Bag Simulator (49-UN01-150) to vehicle harness at top of steering column. (Scheme 26)
- Open glove box. Press inward on sides of glove box, and lower glove box to floor. Remove passenger air duct. Unplug passenger's air bag module connector at rear of glove box opening. Install Passenger Air Bag Simulator (49-UN01-150) to vehicle harness at passenger air bag assembly.
Activating System (B Series Pickup)
- Ensure negative battery cable is disconnected. Wait at least ONE MINUTE. Remove air bag simulator from vehicle harness at top of steering column. Connect driver air bag module to vehicle harness. Install driver air bag module and mounting screws.
- Remove passenger air bag simulator from vehicle harness. Connect passenger air bag module connector to vehicle harness. Install glove box. Connect negative battery cable. See «SYSTEM OPERATION CHECK»(ref-149354-S25153629692002100500000) .
Disabling Air Bag System (Millenia)
- Obtain radio anti-theft protection code from vehicle owner prior to servicing vehicle or deactivate radio anti-theft function before disconnecting vehicle battery.
- Turn ignition switch to LOCK position. Disconnect and shield negative battery cable. Wait at least ONE MINUTE for back-up power supply to be depleted.
- Unplug drive air bag clockspring connector. (Scheme 27)
- Remove front trim strip from lower right edge of dash panel. Unplug passenger air bag module connector under lower right edge of dash.
Activating Air Bag System (Millenia)
- Ensure negative battery cable is disconnected. Connect passenger air bag module connector to vehicle harness. Install trim panel.
- Connect driver air bag module connector to vehicle harness. Install driver air bag module and mounting screws. Connect negative battery cable. Ensure AIR BAG indicator light operates properly. See «SYSTEM OPERATION CHECK»(ref-149354-S25153629692002100500000) .
Disabling System (MPV, Protege & 626)
- Obtain radio anti-theft protection code from vehicle owner prior to servicing vehicle or deactivate radio anti-theft function before disconnecting vehicle battery.
- Turn ignition switch to LOCK position. Disconnect and shield negative battery cable. Wait at least ONE MINUTE for back-up power supply to be depleted.
- Remove steering column cover. Unplug driver air bag module connector. (Scheme 28)
- Remove glove box. Unplug passenger air bag module connector at right, rear of glove box opening. Unplug side air bag connectors under driver and passenger seats.
Activating System (MPV, Protege & 626)
- Ensure negative battery cable is disconnected. Connect side air bag connectors to vehicle harness under front seats. Connect passenger air bag module connector to vehicle harness. Install glove box.
- Connect driver air bag module connector to vehicle harness. Install steering column cover. Connect negative battery cable. Ensure AIR BAG indicator light operates correctly. See «SYSTEM OPERATION CHECK»(ref-149354-S25153629692002100500000) .
Disabling Air Bag System (MX-5 Miata)
Note. MX-5 Miata is equipped with a passenger air bag ON/OFF switch. Turning switch off is not a substitute for completely disabling the passenger air bag.
- Obtain radio anti-theft protection code from vehicle owner prior to servicing vehicle or deactivate radio anti-theft function before disconnecting vehicle battery.
- Turn ignition switch to LOCK position. Disconnect and shield negative battery cable. Wait at least ONE MINUTE for back-up power supply to be depleted.
- Remove steering column cover. Disconnect driver air bag clockspring connector from vehicle harness. (Scheme 28)
- Remove glove box. Disconnect passenger air bag module connector from vehicle harness. (Scheme 29)
Activating Air Bag System (MX-5 Miata)
- Ensure negative battery cable is disconnected. Connect passenger air bag module connector to vehicle harness. Install glove box.
- Connect driver air bag module connector to vehicle harness. Install steering column cover. Connect negative battery cable. Ensure AIR BAG indicator light operates properly. See «SYSTEM OPERATION CHECK»(ref-149354-S25153629692002100500000) .
Scheme 26
Scheme 27
Scheme 28
Scheme 29
Observe following precautions when working with air bag systems
- When working around steering column and/or instrument panel components, and before any repairs are performed, disable air bag system. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(ref-149354-S26452561972002100500000) .
- Before straightening any damage to body, or before performing electrical arc-welding, disable air bag system, and disconnect air bag control module.
- If air bag module or seat belt tensioner is dropped from a height greater than 18 inches it must be replaced.
- Always wear safety glasses and gloves when handling a deployed air bag module or ETR module. Air bag module may contain sodium hydroxide deposits which are irritating to the skin.
- DO NOT repair any SRS component or wiring harness. SRS servicing requires replacement of faulty component. DO NOT use components previously installed on another vehicle. Only use SRS components supplied by manufacturer.
- Always handle air bag module with trim cover away from body. Always place air bag module on workbench with trim cover up, away from loose objects.
- DO NOT expose any SRS component to temperatures in excess of 212°F (100°C).
- DO NOT leave SRS components unattended. If work is interrupted, SRS component should be stored in a secure, locked area.
- DO NOT expose any SRS component to cleaning agents or other solvents, grease, gasoline, etc.
- If SRS is not fully functional for any reason, vehicle should not be driven until system is repaired and again becomes operational. DO NOT remove bulbs, modules, sensors or other components or in any way disable system from operating normally. If SRS is not functional, park vehicle until it is repaired and functions properly. See «SYSTEM OPERATION CHECK»(ref-149354-S02579374822002100500000) .
Turn ignition off and remove ignition key. Disconnect and shield negative battery cable.
Ensure ignition is off and ignition key is removed. Ensure no one is in vehicle. Reconnect negative battery cable. System is now activated. Perform SYSTEM OPERATION CHECK .
Observe the following precautions when working with SRS
- Disable SRS before servicing any SRS or steering column component. Failure to do this may result in accidental air bag deployment and possible personal injury.
- Wait at least ONE MINUTE after disabling air bag system before servicing vehicle. Air bag system maintains enough voltage to deploy air bags for ONE MINUTE after disconnecting battery.
- After servicing, check SRS warning light to verify system operation. See «SYSTEM OPERATION CHECK»(ref-149354-S08841402882002100500000) .
- Always wear safety glasses when servicing or handling an air bag.
- DO NOT expose air bag module and clockspring to temperatures greater than 200°F (93°C).
- When placing a live air bag module on a bench or other surface, always face air bag module and trim cover up, away from surface. This will reduce motion of module if air bag accidentally deploys.
- If steering wheel is removed, center front wheels and align clock spring neutral marks before installing steering wheel.
- After air bag deploys, air bag surface may contain deposits of sodium hydroxide, which irritates skin. Always wear safety glasses, rubber gloves and long-sleeved shirt during clean-up. Wash hands using mild soap and water. Follow correct clean-up and disposal procedures.
- Because of critical system operating requirements, DO NOT service or repair any SRS components, including wiring harness. Repairs are only made by replacing defective component(s).
- DO NOT allow any electrical source near inflator on the back of air bag module. DO NOT use an ohmmeter or powered circuit tester on air bag modules.
- When carrying a live (undeployed) air bag module, trim cover must be pointed away from body to minimize injury in case of accidental air bag deployment.
- DO NOT probe a wire through insulator, as this will damage wire and eventually cause failure due to corrosion.
- If SRS is not fully functional for any reason, DO NOT drive vehicle until system is repaired and is fully functional. DO NOT remove bulbs, modules, sensors or other components, or in any way disable system from operating normally. If SRS is not functional, park vehicle until repairs are made.
To disable system, turn ignition switch to LOCK position. Disconnect and isolate negative battery cable. Wait at least ONE MINUTE before servicing vehicle. To activate system, ensure ignition switch is in LOCK position and reconnect negative battery cable. Staying well away from air bag modules, turn ignition switch to ON position. Ensure AIR BAG indicator light operates properly, see SYSTEM OPERATION CHECK .
Observe these precautions when working with air bag systems
- Disable SRS before servicing any SRS or steering column component. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(ref-149354-S33672466372002100500000) .
- Wait at least 3 MINUTES after disabling SRS before servicing vehicle. SRS voltage is maintained for at least 3 minutes after system is disabled. Servicing system before 3-minute period may cause accidental SRS deployment and possible personal injury.
- Air bag will operate only when ignition switch is in ON or START position. Ignition switch should be in OFF position when working under hood or inside vehicle.
- When servicing vehicle, air bag module should be pointed away from technician.
- DO NOT use a circuit tester to check air bag harness connectors. SRS wiring harness and connectors have Yellow insulation for easy identification. Keep all ground points clean.
- Impact sensor(s), safing sensor and tunnel sensor must be installed with arrow marks facing front of vehicle. Also, check sensors for cracks, defects and rust before installation. Replace sensors as necessary.
- If steering gear is removed, DO NOT turn steering wheel or column shaft. Rotation of SRS spiral cable under steering wheel air bag module is limited. SRS spiral cable must be aligned in neutral position (centered).
- On vehicles equipped with passenger-side air bag module ON/OFF switch, ensure ON/OFF switch is in the same position as when vehicle was brought in for service.
- Handle air bag modules carefully. Always place air bag modules with pad facing upward. DO NOT disassemble air bag module.
- If accidentally deployed, rubber cap on seat belt pretensioner will be blown out of cylinder tip by high temperature gases. When laying aside seat belt pretensioner, ensure cylinder tip points away from people (place pretensioners in a box if possible).
- After servicing, perform «SYSTEM OPERATION CHECK»(ref-149354-S08263008802002100500000) .
- DO NOT expose air bag module to temperatures exceeding 194°F (90°C). DO NOT expose seat belt pretensioners to temperatures exceeding 176°F (80°C). DO NOT allow oil, grease or water to contact air bag module or seat belt pretensioner assembly.
- If vehicle is damaged in a collision, check impact sensor, tunnel and safing sensors and related wiring harnesses.
- Wear gloves when handling deployed air bag module.
- Before discarding an air bag module or seat belt pretensioner (including scrapping a vehicle with air bag system), always deploy air bag(s) and seat belt pretensioners.
- Replace used mounting bolts with NEW mounting bolts.
| WARNING | Some vehicles are equipped with a passenger-side air bag ON/OFF switch. This switch should NOT be used in place of specified vehicle air bag system disabling and activating procedures. |
To disable SRS, turn ignition off. Disconnect and shield BOTH battery cables. Wait at least 3 MINUTES before working on vehicle. To activate SRS, connect battery cables. Turn ignition on. Ensure AIR BAG indicator light operates as specified. See SYSTEM OPERATION CHECK .
Observe the following precautions when servicing air bag system
- Before servicing any air bag system or steering column component, disable air bag system. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(ref-149354-S21315114662002100500000) .
- After disabling the air bag system, wait at least ONE MINUTE before servicing vehicle. Air bag system voltage is maintained for about ONE MINUTE after system is disabled. Failure to wait specified amount of time before servicing system may cause accidental air bag deployment and possible personal injury.
- Because of critical operating requirements of system, DO NOT service any air bag component. Correction is made by replacement only.
- DO NOT allow grease, oil, cleaning solutions, or similar products to come in contact with air bags.
- DO NOT subject air bags to temperatures greater than 194°F (90°C).
- Replace air bag modules, crash sensors, and air bag control units that have fallen from a height of 20 inches or more.
- DO NOT install additional trim, labels or stickers on steering wheel, or in area of passenger-side air bag.
- DO NOT repair or modify air bag system wiring. Replace wiring harness if damaged.
- Disable air bag system before electric-welding vehicle.
- DO NOT route wires from other electrical equipment in the vicinity of air bag wire harness.
- Wash hands thoroughly after handling deployed air bags.
To disable air bag system, turn ignition off. Disconnect and shield negative battery cable. Wait at least ONE MINUTE before servicing vehicle. To activate air bag system, reconnect negative battery cable. Perform a system operation check to ensure system is functioning properly. See SYSTEM OPERATION CHECK .
Observe these precautions when working with air bag systems
- Disable Supplemental Restraint System (SRS) before servicing any SRS or steering column component. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(ref-149354-S19884300972002100500000) .
- Because of critical operating requirements of system, DO NOT attempt to repair or dismantle air bag components. Corrections are made by replacement only.
- Always wear safety glasses when servicing or handling an air bag.
- Handle air bag and seat belt pretensioner components carefully. Avoid exposing components to impact, excessive heat, and moisture.
- Air bag modules or seat belt pretensioners must be installed immediately after it is taken out of storage. If work is interrupted, module must be returned to storage. Air bag modules or seat belt pretensioners must never be left unattended out of storage.
- Air bag module and seat belt pretensioner are sealed units. DO NOT attempt to dismantle or repair it.
- When placing a live air bag module on a bench or other surface, always face air bag and trim cover up, away from surface. This will reduce motion of module if accidentally deployed.
- Air bags and seat belt pretensioners that have fallen onto hard surfaces must be replaced. Dropped or defective components must not be installed in vehicle.
- After deployment, air bag surface may contain deposits of sodium hydroxide, which can irritate skin. Always wear safety glasses, rubber gloves and long-sleeved shirt during clean-up. Wash hands using mild soap and water. Follow correct disposal procedures.
- DO NOT subject air bag modules to temperatures greater than 275°F (135°C). DO NOT subject seat belt pretensioners to temperatures greater than 212°F (100°C).
- Never allow any electrical source near inflator on back of air bag module.
- DO NOT use grease, detergent or similar substances on seat belt pretensioner.
- When carrying a live air bag module, trim cover should be pointed away from body to minimize injury in case of accidental air bag deployment.
- Never apply grease to SRS connectors.
Note. Saab vehicles are equipped with seat belt pretensioners. The SRS controls both air bags and seat belt pretensioners.
To disable SRS, disconnect and shield negative battery cable. To activate system, reconnect negative battery cable. Perform a system operation check. See SYSTEM OPERATION CHECK .
Observe following precautions when working with air bag system.
- Disable SRS before servicing any SRS or steering column component. Failure to disable system could result in accidental air bag deployment and possible personal injury. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(ref-149354-S38695834122002100500000) .
- Wait at least 20 SECONDS after disconnecting battery cable before servicing SRS. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(ref-149354-S38695834122002100500000) . Back-up power supply maintains SRS power for 20 seconds after battery is disconnected. Servicing SRS before 20 seconds have elapsed may cause accidental air bag deployment and possible personal injury.
- Whenever possible when working near, removing, or installing an undeployed air bag module, DO NOT position yourself directly in front of air bag.
- In a minor collision in which air bag does not deploy, air bag impact sensors, passenger air bag module, and steering wheel pad should be inspected.
- If side air bag must be replaced, seat and air bag must be replaced as an assembly.
- DO NOT use air bag parts from another vehicle. Replace air bag parts with new parts.
- Remove front or side impact sensors if shocks are likely to be applied to area near sensors during repairs.
- DO NOT allow water, oil, or grease to contact internal parts of air bag control module, impact sensors, or air bag modules.
- DO NOT repair damage or open circuits found in SRS harnesses. Manufacturer recommends replacement of any defective SRS harness with a new part.
- DO NOT disassemble and attempt repair of impact sensors or air bag modules.
- If impact sensors, control unit, or steering wheel pad is dropped, or if there are cracks, dents, or other defects in the case or connector, replace parts with new ones.
- DO NOT expose impact sensors, control unit, or air bag control modules to temperatures greater than 194°F (90°C).
- DO NOT apply tester probes directly to any SRS harness connector terminal.
- Information labels are attached to air bag components. Follow all notices on labels.
- After work on SRS is completed, verify system is functioning properly. See «SYSTEM OPERATION CHECK»(ref-149354-S04875598822002100500000) .
- Always wear safety glasses when servicing or handling an air bag.
- DO NOT check for air bag module continuity with air bag removed from vehicle. Ohmmeter current may deploy air bag.
- DO NOT touch air bag connector terminals or allow water to contact terminals.
- When placing a live air bag on a bench or other surface, always face air bag and trim cover up, away from surface. This will reduce motion of module if it is accidentally deployed.
- After deployment, air bag surface may contain deposits of sodium hydroxide, which irritates skin. Always wear safety glasses, rubber gloves, and long sleeves shirt during clean-up. Wash hands with mild soap and water.
- When carrying a live air bag module, point trim cover away from body to minimize injury in case of deployment.
- If SRS is not fully functional for any reason, vehicle should not be driven until system is repaired and again becomes operational. DO NOT remove bulbs, modules, sensors, or other components or in any way disable system from operating normally. If SRS is not functional, park vehicle until it is repaired and functions properly.
To disable SRS, turn ignition off. Disconnect and shield negative and positive battery cables After battery cable is disconnected, wait at least 20 SECONDS before servicing SRS. To activate SRS, reconnect positive and then negative battery cable. Observe AIR BAG warning light to verify system is functioning properly. See SYSTEM OPERATION CHECK .
Observe the following precautions when servicing SRS
- Disable air bag system before servicing any air bag or steering column component. Failure to disable air bag could result in accidental air bag deployment and possible personal injury. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(ref-149354-S38499246392002100500000) .
- After disabling air bag system, wait at least 10 seconds (90 seconds on Grand Vitara and Vitara) before working on vehicle. Sensing and Diagnostic Module (SDM) maintains a reserve voltage for this time period.
- Always wear safety glasses when servicing or handling an air bag.
- Handle air bag module(s) carefully. Always place air bag module(s) with pad facing upward. DO NOT disassemble air bag module.
- If the air bag system and another vehicle system both need repair, the air bag system must be repaired first to avoid unintended air bag deployment.
- DO NOT modify steering wheel, dashboard, or any other air bag system component. Modifications can adversely affect air bag system performance and lead to personal injury.
- Never use air bag parts from another vehicle. Replace air bag parts with new parts.
- Remove air bag modules and SDM if repairing the vehicle requires exposing the vehicle to temperatures over 200°F (93°C). Never expose air bag system components directly to hot air or flames.
- When placing a live air bag on a bench or other surface, always face air bag and trim cover up, away from surface. This will reduce motion of module if it is accidentally deployed.
- Remove air bag components if repairing the vehicle requires impacting (shocking) the vehicle.
- DO NOT allow any electrical source near inflator on the back of air bag module. DO NOT use an ohmmeter or powered circuit tester on air bag modules.
- When using electric welding equipment, always disconnect air bag module connectors.
- If painting vehicle, DO NOT expose air bag harness or connectors to paint mist.
Note. With AIR BAG fuse removed and ignition on, AIR BAG warning light will be on. This is normal and does not indicate an air bag system malfunction.
- Ensure wheels are in straight-ahead position. Turn ignition switch to LOCK position. Remove ignition key.
- Remove AIR BAG fuse. On Esteem and Swift, fuse is in fuse block located behind lower left side of instrument panel. (Scheme 30) On Grand Vitara and Vitara, there is a single fuse located in an the air bag harness, behind lower left edge of driver's side knee bolster. (Scheme 31) Wait at least 10 SECONDS (90 SECONDS on Grand Vitara and Vitara) before working on vehicle.
- On Esteem and Swift, remove left side cap from steering wheel. Release locking lever and disconnect Yellow connector for driver air bag module. (Scheme 32)
- On Grand Vitara and Vitara, locate Yellow 2-pin connector behind lower edge of driver's side knee bolster (below steering column). Disconnect Yellow 2-pin connector for driver air bag module. (Scheme 31)
- On all models, pull out glove box while pushing in both right and left sides. Release locking lever and disconnect Yellow connector for passenger air bag module (located in glove box opening). (Scheme 33)
- Ensure ignition switch is in LOCK position. Remove ignition key. Ensure AIR BAG fuses are removed. Wait at least 10 SECONDS (90 SECONDS on Grand Vitara and Vitara).
- Reconnect driver air bag module and passenger air bag module connectors. Install AIR BAG fuse. Perform «SYSTEM OPERATION CHECK»(ref-149354-S21822769582002100500000) .
Scheme 30
Scheme 31
Scheme 32
Scheme 33
TOYOTA
| WARNING | Some vehicles are equipped with a passenger-side air bag ON/OFF switch. This switch should NOT be used in place of specified vehicle air bag system disabling and activating procedures. |
Observe the following precautions when servicing SRS
- Disable SRS before servicing any SRS, instrument panel or steering column component. Failure to do this could result in accidental air bag deployment and possible personal injury. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(ref-149354-S11423731372002100500000) .
- DO NOT use any type of back-up power supply from outside vehicle to avoid memory loss in memory systems. Back-up power supplies can provide enough voltage to activate SRS components.
- After turning ignition switch to LOCK position and disconnecting negative battery cable, wait at least 90 SECONDS before working on vehicle. SRS is equipped with a back-up power source that may allow air bag to deploy within 90 seconds after disconnecting negative battery cable.
- In a minor collision in which air bags did not deploy, inspect front air bag sensors, steering wheel pad, front passenger air bag assembly, side air bag assembly, seat belt pretensioner, air bag control module, and side air bag sensor.
- Remove air bag sensors if an impact is likely to be applied to area close to sensors during repair.
- Never disassemble or repair system components. Replace cracked, dented or otherwise damaged system components.
- DO NOT expose front air bag sensors, center air bag sensor assembly, steering wheel pad, passenger air bag, side air bags or seat belt pretensioners directly to hot air or flame.
- DO NOT store air bag modules where they will be exposed to temperatures greater than 199°F (93°C), high humidity or electrical noise. DO NOT store seat belt pretensioners to temperatures greater than 176°F (80°C), high humidity or electrical noise.
- Information labels are attached to air bag components. Follow all notices on labels.
- After servicing SRS, check air bag indicator light to ensure system is functioning properly. See «SYSTEM OPERATION CHECK»(ref-149354-S30457912922002100500000) .
- Always wear safety glasses when servicing or handling air bags or seat belt pretensioners.
- When placing a live air bag on a bench or other flat surface, always face air bag and trim cover up, away from surface. This will reduce motion of module if it is accidentally deployed.
- After deployment, air bag surface may contain deposits of sodium hydroxide, which irritates skin. Always wear safety glasses, rubber gloves and long-sleeved shirt during clean-up. After clean-up, wash hands using mild soap and water.
- After deployment, steering wheel pad is very hot. Wait 30 minutes before touching.
- DO NOT install components previously installed on another vehicle. Only use NEW components supplied by manufacturer.
- When using electric welding, disconnect air bag module and seat belt pretensioner connectors.
- When carrying a live air bag module, trim cover must be pointed away from body to minimize injury in case of accidental air bag deployment.
- If SRS is not fully functional for any reason, vehicle should not be driven until system is repaired and again becomes operational. DO NOT remove bulbs, modules, sensors or other components or in any way disable system from operating normally. If SRS is not functional, park vehicle until it is repaired and functions properly. See «SYSTEM OPERATION CHECK»(ref-149354-S30457912922002100500000) .
| WARNING | Some vehicles are equipped with a passenger-side air bag ON/OFF switch. This switch should NOT be used in place of specified vehicle air bag system disabling and activating procedures. |
Note. All air bag system harness connectors are colored Yellow to distinguish them from other connectors.
Disabling Air Bag System (Avalon, Camry, Camry Solara & Corolla)
- Obtain radio anti-theft protection code from owner prior to servicing vehicle or deactivate radio anti-theft function before disconnecting vehicle battery.
- Place front wheels in straight-ahead position. Turn ignition switch to LOCK position. Disconnect and shield negative battery cable. Wait at least 90 SECONDS before working on vehicle.
- Remove steering column lower cover. see scheme 40 Disconnect driver's air bag module Yellow 2-pin connector. Air bag connector terminals are automatically shorted together. see scheme 39
- Remove glove box. Unplug passenger's air bag module Yellow 2-pin connector, accessible through glove box opening. (Scheme 35) On Avalon, Camry, and Camry Solara, connector is attached to a finish plate. Pry finish plate from upper portion of glove box. (Scheme 34) Air bag connector terminals are automatically shorted together.
- Unplug left and right side air bag module Yellow 2-pin connectors. Connectors are located under front of each front seat.
- Unplug left and right seat belt pretensioner 2-pin connectors. Connectors are located behind center pillar lower trim plate on Avalon, Camry, and Corolla. On Camry Solara, rear seat cushion and quarter trim panel will have to be removed for access to connectors. Connector terminals are automatically shorted together.
Activating Air Bag System (Avalon, Camry, Camry Solara & Corolla)
- Ensure ignition key is removed from switch and negative battery cable is disconnected. Wait at least 90 seconds after negative battery cable is disconnected.
- Connect all seat belt pretensioner and air bag Yellow 2-pin connectors in reverse order. Install all removed trim panels. Connect negative battery cable. Perform «SYSTEM OPERATION CHECK»(ref-149354-S30457912922002100500000) .
Disabling Air Bag System (Celica)
- Obtain radio anti-theft protection code from owner prior to servicing vehicle or deactivate radio anti-theft function before disconnecting vehicle battery.
- Place front wheels in straight-ahead position. Turn ignition switch to LOCK position. Disconnect and shield negative battery cable. Wait at least 90 SECONDS before working on vehicle.
- Remove steering column lower cover. see scheme 40 Disconnect driver air bag module Yellow 2-pin connector. Air bag connector terminals are automatically shorted together. see scheme 39
- Remove glove box and lower finish panel. Unplug passenger air bag module Yellow 2-pin connector, accessible through glove box opening. Air bag connector terminals are automatically shorted together.
- Unplug left and right side air bag module Yellow 2-pin connectors. Connectors are located under front edge of each front seat.
- Unplug left and right seat belt pretensioner Yellow 2-pin connectors. For access to seat belt pretensioner connectors, remove door lower scuff plate. Pry back front lower corner of rear quarter trim panel. Connector terminals are automatically shorted together.
Activating Air Bag System (Celica)
- Ensure ignition key is removed from switch and negative battery cable is disconnected. Wait at least 90 seconds after negative battery cable is disconnected.
- Connect seat belt pretensioner connectors. Install interior trim panels. Connect front and side air bag Yellow 2-pin connectors in reverse order. Install glove box. Connect negative battery cable. Perform «SYSTEM OPERATION CHECK»(ref-149354-S30457912922002100500000) .
Disabling Air Bag System (ECHO)
- Obtain radio anti-theft protection code from owner prior to servicing vehicle or deactivate radio anti-theft function before disconnecting vehicle battery.
- Place front wheels in straight-ahead position. Turn ignition switch to LOCK position. Disconnect and shield negative battery cable. Wait at least 90 SECONDS before working on vehicle.
- Remove steering column lower cover. see scheme 40 Disconnect driver air bag module Yellow 2-pin connector. Air bag connector terminals are automatically shorted together. see scheme 39
- Remove glove box. Unplug passenger air bag module Yellow 2-pin connector, accessible through glove box opening. (Scheme 36) Air bag connector terminals are automatically shorted together
- Unplug left and right seat belt pretensioner Yellow 2-pin connectors. On 4-door models, remove front and rear door scuff plates, and center pillar lower trim for access to seat belt pretensioners. On 2-door models, remove door scuff plates and door opening trim (rear section only). Remove rear seat cushion and seat back. Remove rear quarter trim panel.
Activating Air Bag System (ECHO)
- Ensure ignition key is removed from switch and negative battery cable is disconnected. Wait at least 90 seconds after negative battery cable is disconnected.
- Connect seat belt pretensioner connectors. Install interior trim panels and rear seat (if removed). Connect drive and passenger air bag Yellow 2-pin connectors in reverse order. Install glove box. Connect negative battery cable. Perform «SYSTEM OPERATION CHECK»(ref-149354-S30457912922002100500000) .
Disabling Air Bag System (Land Cruiser, RAV-4, Sienna, Tacoma, Tundra & 4Runner)
| WARNING | Some vehicles are equipped with a passenger-side air bag ON/OFF switch. This switch should NOT be used in place of specified vehicle air bag system disabling and activating procedures. |
- Obtain radio anti-theft protection code from owner prior to servicing vehicle or deactivate radio anti-theft function before disconnecting vehicle battery.
- Place front wheels in straight-ahead position. Turn ignition switch to LOCK position. Disconnect and shield negative battery cable. Wait at least 90 SECONDS before working on vehicle.
- Remove steering column lower cover. Disconnect driver air bag module Yellow 2-pin connector. Air bag connector terminals are automatically shorted together. see scheme 39
- Unplug passenger air bag module Yellow 2-pin connector. On RAV4 and 4Runner, remove glove box. Connector is in glove box opening. (Scheme 37)or (Scheme 38). On Land Cruiser, Sienna, and Tacoma, connector is attached to a finish plate inside glove box. see scheme 44, (Scheme 39) or (Scheme 40). On Tundra, passenger air bag connector is above top center edge of glove box opening. Air bag connector terminals are automatically shorted together.
- Unplug left and right seat belt pretensioner 2-pin connectors. To access pretensioner connectors, perform the following: Land Cruiser & 4Runner Remove front and rear door scuff plates. On Land Cruiser, remove front and rear door opening trim. On both models, remove center pillar lower trim plate. Sienna Remove front and rear door scuff plates. Remove center pillar lower trim panels. RAV-4 Remove rear seat cushion, front and rear door scuff plates, and rear quarter trim panels. Remove roof side inner garnish. Tacoma On regular cab models, remove front seat belt out belt floor and shoulder anchors. Remove the seat belt lower retractor cover. On extra cab models, remove the door scuff plate, back panel upper garnish, back panel trim, rear seat cushion, lock handle, and seat belt floor and shoulder anchors. Remove rear quarter trim panel. Tundra On standard cab models, remove the front door scuff plate, front pillar garnish, back panel upper garnish, front seat outer belt floor anchor, and rear quarter trim panel. On extended cab models, remove front and rear door scuff plates, front seat outer belt floor anchor, front seat outer belt shoulder belt, roof side rail garnish, and front door rear scuff plate and cover.
Activating Air Bag System (Land Cruiser, RAV-4, Sienna, Tacoma, Tundra & 4Runner)
- Ensure ignition key is removed from switch and negative battery cable is disconnected. Wait at least 90 seconds after negative battery cable is disconnected.
- Connect all seat belt pretensioner and air bag Yellow 2-pin connectors in reverse order. Install all removed trim panels. Connect negative battery cable. Perform «SYSTEM OPERATION CHECK»(ref-149354-S30457912922002100500000) .
Disabling Air Bag System (MR2)
| WARNING | The MR2 is equipped with a passenger air bag ON/OFF switch. This switch should NOT be used in place of specified vehicle air bag system disabling and activating procedures. |
- Obtain radio anti-theft protection code from owner prior to servicing vehicle or deactivate radio anti-theft function before disconnecting vehicle battery.
- Place front wheels in straight-ahead position. Turn ignition switch to LOCK position. Disconnect and shield negative battery cable. Wait at least 90 SECONDS before working on vehicle.
- Remove steering column lower cover. see scheme 40 Disconnect driver air bag module Yellow 2-pin connector. Air bag connector terminals are automatically shorted together. see scheme 39
- Remove glove box. Unplug passenger air bag module Yellow 2-pin connector, accessible through glove box opening. (Scheme 41) Connector may be attached to a finish plate. Air bag connector terminals are automatically shorted together.
- Unplug left and right seat belt pretensioner 2-pin connectors. To access pretensioner connectors, remove door scuff plates. Remove luggage compartment lid, rear quarter trim panel, and luggage compartment box. (Scheme 42)and (Scheme 43).
Activating Air Bag System (MR2)
- Ensure ignition key is removed from switch and negative battery cable is disconnected. Wait at least 90 seconds after negative battery cable is disconnected.
- Connect all seat belt pretensioner and air bag Yellow 2-pin connectors in reverse order. Install all removed interior panels. Connect negative battery cable. Perform «SYSTEM OPERATION CHECK»(ref-149354-S30457912922002100500000) .
Scheme 34
Scheme 35
Scheme 36
Scheme 37
Scheme 38
Scheme 39
Scheme 40
Scheme 41
Scheme 42
Scheme 43
Cabrio, Golf, GTI, Jetta, New Beetle & Passat
An instrument cluster air bag light is used to indicate readiness of system. When ignition switch is first turned on with engine off, this light should glow for a few seconds, then go out. During this time, the air bag control unit performs an electronic test of system.
If air bag light does not glow when ignition is on, or does not go out after a few seconds, a fault probably exists in system. If a fault occurs while ignition is on, it is stored in fault memory. If warning light glows or flickers while driving, air bag system should be tested.
Observe these precautions when working with air bag systems
- Disable air bag system before servicing any air bag system component or component located in instrument panel or steering column. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(ref-149354-S23176249772002100500000) .
- Because of critical operating requirements of air bag system, DO NOT attempt to service any air bag system component. If a component is faulty it must be replaced.
- DO NOT leave air bag components unattended. Install air bag components in vehicle immediately after they are obtained.
- NEVER point open end of a seat belt tensioner at another person.
- Only install NEW air bag system components supplied by manufacturer. DO NOT use components previously installed in another vehicle.
- DO NOT use air bag components that have been dropped on hard surface or have mechanical damage.
- DO NOT allow chemical cleaners, oil or grease to contact vinyl covering on air bag.
- DO NOT place stickers or covers on steering wheel, passenger-side instrument panel or over front seat backs. Using a seat cushion, mat or pad on front passenger seat, may inhibit operation of seat occupied sensor and side air bags.
- Disable SRS before performing electric welding on vehicle.
- DO NOT expose air bag module or seat belt pretensioners to temperatures greater than 212°F (100°C).
- DO NOT allow any electrical source near front or side air bag inflators or near seat belt tensioner connector.
- When carrying a live air bag assembly, trim cover pad should be pointed away from body to minimize injury in case of accidental air bag deployment.
- If SRS is not fully functional for any reason, vehicle should not be driven until system is repaired. DO NOT remove any component or in any way disable system from operating normally. If SRS is not functional, park vehicle until repairs can be made.
- Obtain radio anti-theft code (if equipped) from vehicle owner and write down preset radio frequencies.
- To disable air bag system, disconnect and shield negative battery cable. To activate system, turn ignition switch to ON position. Ensure no one is inside vehicle and connect negative battery cable. Perform a system operational check to ensure proper system operation. See «SYSTEM OPERATION CHECK»(ref-149354-S14800407622002100500000) .
Observe these precautions when working with air bag systems
- Disable air bag system before servicing any air bag system component or component located in instrument panel or steering column. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(ref-149354-S14795761382002100500000) .
- Because of critical operating requirements of air bag system, DO NOT attempt to service or disassemble any air bag system component. If a component is faulty it must be replaced.
- DO NOT leave air bag components unattended. Install air bag components in vehicle immediately after they are obtained.
- Only install NEW air bag system components supplied by manufacturer. DO NOT use components previously installed in another vehicle.
- DO NOT use air bag or seat belt pretensioner components that have been dropped on hard surface or have mechanical damage.
- DO NOT allow chemical cleaners, oil or grease to contact vinyl covering on air bag.
- DO NOT place stickers or covers on steering wheel, passenger-side instrument panel or over front seat backs. Using a seat cushion, mat or pad on front passenger seat, may inhibit operation of seat occupied sensor and side air bags.
- Disable SRS before performing electric welding on vehicle.
- DO NOT expose air bag module or seat belt pretensioners to temperatures greater than 212°F (100°C).
- DO NOT allow any electrical source near front or side air bag inflators or near seat belt tensioner connector.
- NEVER use an ohmmeter or other live measuring instrument on wiring harness of undeployed air bag module or seat belt pretensioner.
- When carrying a live air bag assembly, trim cover pad should be pointed away from body to minimize injury in case of accidental air bag deployment.
- If SRS is not fully functional for any reason, vehicle should not be driven until system is repaired. DO NOT remove any component or in any way disable system from operating normally. If SRS is not functional, park vehicle until repairs can be made.
- Obtain radio anti-theft code (if equipped) from vehicle owner and write down preset radio frequencies. To disable air bag system, turn ignition off and remove key. Disconnect and shield negative battery cable.
- To activate system, turn ignition switch to II (driving) position. Ensure no one is inside vehicle and connect negative battery cable. Perform system operation check to ensure proper system operation. See «SYSTEM OPERATION CHECK»(ref-149354-S22912889882002100500000) .