CAPACITY
| Application | (1) Quantity - Qts. (L) |
|---|
| Front Differential | 1.8 (1.7) |
| Rear Differential |
| With ELD (2) | 3.4 (3.2) |
| Without ELD | 3.5 (3.3) |
| (1) Approximate quantity listed. (2) Electronic Locking Differential (ELD) |
| (1) | Approximate quantity listed. |
| (2) | Electronic Locking Differential (ELD) |
DIFFERENTIAL FLUID CAPACITY
AXLE ASSEMBLY SPECIFICATIONS
| Application | Specification |
|---|
| Companion Flange Runout |
| Lateral | .0035" (0.090 mm) |
| Vertical | .0035" (0.090 mm) |
| Differential Case Runout | .0028" (.071 mm) |
| Drive Pinion Rotating Torque |
| New Bearings | 8.9-14.2 INCH lbs. (1.0-1.6 N.m) |
| Used Bearings | 4.4-7.1 INCH lbs. (0.5-0.8 N.m) |
| Ring Gear Backlash | .0051-.0071" (0.130-0.180 mm) |
| Ring Gear Runout | .0028" (.071 mm) |
| Side Gear Backlash | .0059" (0.150 mm) |
| Total Assembled Preload (1) | 3.5-5.3 INCH lbs. (0.4-0.6 N.m) |
| (1) Add this amount to drive pinion rotating torque to obtain total preload. |
| (1) | Add this amount to drive pinion rotating torque to obtain total preload. |
AXLE ASSEMBLY SPECIFICATIONS (FRONT DIFFERENTIAL)
| Application | Specification |
|---|
| Companion Flange Runout |
| Lateral | .0039" (0.100 mm) |
| Vertical | .0039" (0.100 mm) |
| Differential Case Runout | .0016" (0.040 mm) |
| Drive Pinion Rotating Torque |
| New Bearings | 11.5-15.9 INCH lbs. (1.3-1.8 N.m) |
| Used Bearings | 5.7-8.1 INCH lbs. (0.6-0.9 N.m) |
| Ring Gear Backlash | .0051-.0071" (0.130-0.180 mm) |
| Ring Gear Runout | .0020" (0.050 mm) |
| Side Gear Backlash | .0008-.0059" (0.020-.0150 mm) |
| Total Assembled Preload (1) |
| With ELD | 2.7-4.4 INCH lbs. (0.3-0.5 N.m) |
| Without ELD | 3.3-5.6 INCH lbs. (0.4-0.6 N.m) |
| (1) Add this amount to drive pinion rotating torque to obtain total preload. |
| (1) | Add this amount to drive pinion rotating torque to obtain total preload. |
AXLE ASSEMBLY SPECIFICATIONS (REAR DIFFERENTIAL)
TORQUE SPECIFICATIONS
| Application | Ft. Lbs. (N.m) |
|---|
| Brake Caliper Bolt | 91 (123) |
| Brakeline-To-Brake Caliper Union Nut | 11 (15) |
| Differential Carrier Cover | 35 (47) |
| Differential Carrier-To-Differential Tube Bolt | 77 (104) |
| Differential Case Bolt | 72 (98) |
| Differential Pinion Nut | 80 (108) |
| Drive Shaft Companion Flange Bolt/Nut | 59 (80) |
| Filler Plug | 36 (49) |
| Flange-To-Axle Hub Nut | 24 (33) |
| Hub Bearing Lock Nut | 47 (64) |
| Knuckle Arm-To-Steering Knuckle Bolt | 108 (146) |
| Ring Gear Bolt | 72 (98) |
| Side Bearing Cap Bolt | 63 (85) |
| Steering Knuckle Nut |
| Upper | 81 (110) |
| Lower | 117 (159) |
| Tie Rod End Nut | 90 (122) |
| Wheel Bearing Adjusting Nut |
| Step 1 | 44 (59) |
| Step 2 | (1) |
| Wheel Bearing Lock Nut | 47 (64) |
| Wheel Lug Nut | 97 (132) |
| INCH Lbs. (N.m) |
| ABS Sensor Bolt | 71 (8.0) |
| (1) Turn axle hub several times to settle bearing. Loosen adjusting nut until it can rotate by hand. Retighten adjusting nut to 38-57 INCH lbs. (4.3-6.5 N.m). |
| (1) | Turn axle hub several times to settle bearing. Loosen adjusting nut until it can rotate by hand. Retighten adjusting nut to 38-57 INCH lbs. (4.3-6.5 N.m). |
TORQUE SPECIFICATIONS (FRONT DIFFERENTIAL)
| Application | Ft. Lbs. (N.m) |
|---|
| Backing Plate-To-Axle Housing Nut | 91 (123) |
| Brake Caliper Bolt | 76 (103) |
| Brakeline-To-Brake Caliper Union Nut | 11 (15) |
| Differential Carrier-To-Axle Housing Nut | 53 (72) |
| Differential Case Bolt |
| With ELD |
| Left | 101 (137) |
| Right | 43 (58) |
| Without ELD |
| Left | 101 (137) |
| Right | 35 (47) |
| Differential Pinion Nut | 181-325 (245-441) |
| Drain Plug | 36 (49) |
| Drive Shaft Companion Flange Bolt/Nut | 78 (106) |
| ELD Actuator Bolt | 18 (24) |
| ELD Actuator Cover | 13 (18) |
| ELD Indicator Switch | 30 (41) |
| Filler Plug | 36 (49) |
| Ring Gear Bolt | 101 (137) |
| Shift Fork Shaft Bolt (ELD) | 15 (20) |
| Side Bearing Cap Bolt |
| With ELD | 83 (113) |
| Without ELD | 61 (83) |
| Wheel Lug Nut | 97 (132) |
| INCH Lbs. (N.m) |
| Adjusting Nut Lock Bolt | 115 (13.0) |
TORQUE SPECIFICATIONS (REAR DIFFERENTIAL)
