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Power Steering System (Diagnostic Codes & Circuit Tests): Overview Lexus IS III

Manual & Power Steering 11 illustrations ~1030 words

DESCRIPTION

The power steering ECU assembly receives signals from the ECM, skid control ECU (brake actuator assembly), VGRS ECU (front steering control ECU) and AVS ECU (absorber control ECU) via CAN communication.

DTC No.Detection ItemDTC Detection ConditionTrouble AreaWarning IndicateNote
U0100Lost Communication with ECM / PCM "A"Lost communication with ECMCAN communication system ECMEPS warning light: Does not come on
U0129Lost Communication with Brake System Control ModuleLost communication with skid control ECU (brake actuator assembly)CAN communication system Skid control ECU (Brake actuator assembly)EPS warning light: Comes on
U0130Lost Communication with Steering Effort Control ModuleLost communication with VGRS ECU (front steering control ECU)CAN communication system VGRS ECU (Front steering control ECU)EPS warning light: Comes onW/ Variable Gear Ratio Steering System
U0132Lost Communication with Ride Level Control ModuleLost communication with AVS ECU (absorber control ECU)CAN communication system AVS ECU (Absorber control ECU)EPS warning light: Does not come onW/ Adaptive Variable Suspension System

When an incorrect ECM, AVS ECU (absorber control ECU) (w/ Adaptive Variable Suspension System) or VGRS ECU (front steering control ECU) (w/ Variable Gear Ratio Steering System) is installed after the assist map has been written to the power steering ECU assembly, then DTC C1582 is stored because the data does not match the vehicle specifications.

DTC No.Detection ItemDTC Detection ConditionTrouble AreaWarning IndicateNote
C1582Assist Map Number MismatchAssist map number mismatchCAN communication system Incorrect ECM Incorrect AVS ECU (absorber control ECU) (w/ Adaptive Variable Suspension System) Incorrect VGRS ECU (front steering control ECU) (w/ Variable Gear Ratio Steering System) Power steering ECU assemblyEPS warning light: Does not come on

This DTC will be stored if the power steering ECU assembly determines that the assist map is not written in the ECU.

DTC No.Detection ItemDTC Detection ConditionTrouble AreaWarning IndicateNote
C1581Assist Map Number Un-WritingAssist map not written in power steering ECU assemblyCAN communication system ECM AVS ECU (Absorber control ECU) (w/ Adaptive Variable Suspension System) VGRS ECU (Front steering control ECU) (w/ Variable Gear Ratio Steering System) Power steering ECU assemblyEPS warning light: Comes on

Based on the steering angle sensor signal, the power steering ECU assembly determines if the correct type of steering angle sensor is installed.

DTC No.Detection ItemDTC Detection ConditionTrouble AreaWarning IndicateNote
C1567Error in Matching of ECUsThere is a steering angle sensor recognition error.Steering angle sensor (incorrect part) Power steering ECU assemblyEPS warning light: Comes on

The power steering ECU assembly supplies current to the power steering motor.

DTC No.Detection ItemDTC Detection ConditionTrouble AreaWarning IndicateNote
C1555Motor Relay Welding FailureMotor relay circuit malfunctionPower steering motor (Power steering link assembly) Wire harness or connector Power steering ECU assemblyEPS warning light: Comes on

Scheme 31

Scheme 31: WIRING DIAGRAM

If a problem occurs in the system, the power source relay circuit and the motor relay circuit are shut off to stop the power assist. The ECU must be replaced when there is a problem with the relays because the relays are built into the ECU.

DTC No.Detection ItemDTC Detection ConditionTrouble AreaWarning IndicateNote
C1552PIG Power Supply VoltagePIG power source circuit malfunctionEPS fuse EPS-B fuse EPS relay (Electric power steering relay) PIG power source circuit Power steering ECU assemblyEPS warning light: Comes on
C1554Power Supply Relay FailurePower source relay circuit malfunctionEPS fuse EPS-B fuse EPS relay (Electric power steering relay) PIG power source circuit Power steering ECU assemblyEPS warning light: Comes on

Scheme 32

Scheme 32: WIRING DIAGRAM

The power steering ECU assembly distinguishes the engine switch status as on (IG) or off through the IG power source circuit.

DTC No.Detection ItemDTC Detection ConditionTrouble AreaWarning IndicateNote
C1551IG Power Supply VoltageOpen or short in IG power source circuit with engine switch on (IG)EPS-IG fuse IG power source circuit Power steering ECU assemblyEPS warning light: Comes on

Scheme 33

Scheme 33: WIRING DIAGRAM

The power steering ECU assembly sends and receives steering cooperative control information to and from the skid control ECU (brake actuator assembly) and VGRS ECU (front steering control ECU) via CAN communication.

DTC No.Detection ItemDTC Detection ConditionTrouble AreaWarning IndicateNote
C1548Active Steering Control MalfunctionThere is a steering angle sensor recognition error.Brake control system VGRS ECU (Front steering control ECU) (w/ Variable Gear Ratio Steering System) Skid control ECU (Brake actuator assembly) Power steering ECU assemblyEPS warning light: Comes on

The power steering ECU assembly receives vehicle speed signals from the skid control ECU (brake actuator assembly) via CAN communication. The ECU provides appropriate assist force in accordance with the vehicle speed based on the signals.

DTC No.Detection ItemDTC Detection ConditionTrouble AreaWarning IndicateNote
C1541Vehicle Speed SignalVehicle speed signals via CAN communication are cut off for 3 seconds or more.Brake control system CAN communication system Power steering ECU assemblyEPS warning light: Comes on
DTC No.Detection ItemDTC Detection ConditionTrouble AreaWarning IndicateNote
C1531ECU MalfunctionECU internal malfunction (CPU malfunction)Power steering ECU assemblyEPS warning light: Comes on
C1533Temperature Sensor Circuit is Low or HighECU internal malfunction (Substrate temperature sensor malfunction)Power steering ECU assemblyEPS warning light: Does not come on
C1534EEPROMECU internal malfunction (EEPROM error)Power steering ECU assemblyEPS warning light: Comes on

The motor rotation angle sensor detects the motor rotation angle and sends this information to the power steering ECU assembly.

DTC No.Detection ItemDTC Detection ConditionTrouble AreaWarning IndicateNote
C1528Motor Rotation Angle SensorMotor rotation angle sensor malfunctionMotor rotation angle sensor (Power steering link assembly) Wire harness or connector Power steering ECU assemblyEPS warning light: Comes on

Scheme 34

Scheme 34: WIRING DIAGRAM

The power steering ECU assembly detects steering force using the signal received from the torque sensor, and also monitors the motor circuit for errors.

DTC No.Detection ItemDTC Detection ConditionTrouble AreaWarning IndicateNote
C1521Short in Motor CircuitMotor overcurrentPower steering motor (Power steering link assembly) Wire harness or connector Power steering ECU assemblyEPS warning light: Comes on
C1522Power Supply SensorMotor current sensor malfunctionPower steering motor (Power steering link assembly) Wire harness or connector Power steering ECU assemblyEPS warning light: Comes on
C1523Current Deviation ExcessiveExcessively large current deviationPower steering motor (Power steering link assembly) Wire harness or connector Power steering ECU assemblyEPS warning light: Comes on
C1524Motor Terminal VoltageShort (or open) in motor circuit or abnormal voltage or current in motor circuitPower steering motor (Power steering link assembly) Wire harness or connector Power steering ECU assemblyEPS warning light: Comes on
C1532ECU MalfunctionECU internal malfunction (Peripheral circuit malfunction)Power steering motor (Power steering link assembly) Wire harness or connector Power steering ECU assemblyEPS warning light: Comes on

The torque sensor converts the rotation torque received from the steering wheel into electric signals and sends them to the power steering ECU assembly.

DTC No.Detection ItemDTC Detection ConditionTrouble AreaWarning IndicateNote
C1511Torque Sensor1Torque sensor malfunctionTorque sensor (Power steering link assembly) Wire harness or connector Power steering ECU assemblyEPS warning light: Comes on
C1512Torque Sensor2Torque sensor malfunctionTorque sensor (Power steering link assembly) Wire harness or connector Power steering ECU assemblyEPS warning light: Comes on
C1513Torque Sensor Deviation ExcessiveTorque sensor malfunctionTorque sensor (Power steering link assembly) Wire harness or connector Power steering ECU assemblyEPS warning light: Comes on

Scheme 35

Scheme 35: WIRING DIAGRAM

These DTCs do not indicate a malfunction. The power steering ECU assembly stores these DTCs when it determines that rotation angle sensor initialization and torque sensor zero point calibration have not been performed.

DTC No.Detection ItemDTC Detection ConditionTrouble AreaWarning IndicateNote
C1515Torque Sensor Zero Point Adjustment UndoneTorque sensor zero point calibration has not been performed.EPS warning light: Comes onThere is no malfunction if this DTC is not output again after performing zero point calibration.
C1516Torque Sensor Zero Point Adjustment IncompleteTorque sensor zero point calibration is incomplete due to the steering wheel being touched during calibration.EPS warning light: Comes onThere is no malfunction if this DTC is not output again after clearing the DTC and performing zero point calibration.
C1525Rotation Angle Sensor Initialization UndoneRotation angle sensor initialization has not been performed.EPS warning light: Comes onThere is no malfunction if this DTC is not output again after performing rotation angle sensor initialization.
C1526Rotation Angle Sensor Initialization IncompleteRotation angle sensor initialization is incomplete due to the steering wheel being touched during calibration.EPS warning light: Comes onThere is no malfunction if this DTC is not output again after clearing the DTC and then performing rotation angle sensor initialization.

Scheme 36

Scheme 36: WIRING DIAGRAM

If the power steering ECU assembly detects a malfunction, the EPS warning light comes on. At this time, the power steering ECU assembly stores a DTC in its memory.

Scheme 37

Scheme 37: WIRING DIAGRAM

Connecting terminals TC and CG of the DLC3 causes the ECU to display DTCs by blinking the EPS warning light.

Scheme 38

Scheme 38: WIRING DIAGRAM

Assist map writing can be performed after entering Signal Check by connecting the TS and CG terminals of the DLC3 using SST.

Refer to CALIBRATION [04/2013 - ]

Scheme 39

Scheme 39: WIRING DIAGRAM

The electronic throttle and the EPS character change by the operation of the drive mode select switch (combination switch assembly).

Scheme 40

Scheme 40: WIRING DIAGRAM

Scheme 41

Scheme 41: PROCEDURE
  1. CHECK THE PROBLEM SYMPTOMS Check each symptom by checking the suspected areas in the table below. Result Result Proceed to SPORT, SPORT S/S+ mode or NORMAL mode is abnormal. A ECO mode is abnormal. B Result: 2 B GO TO AIR CONDITIONING SYSTEM. Refer to ECO Switch Circuit [04/2013 - ] Result: 1 A See step 2
  2. CHECK CAN COMMUNICATION SYSTEM Check for DTCs. Refer to DIAGNOSIS SYSTEM [04/2013 - ] Result Result Proceed to CAN communication system DTCs are not output. A CAN communication system DTCs are output. B Result: 2 B GO TO CAN COMMUNICATION SYSTEM. Refer to HOW TO PROCEED WITH TROUBLESHOOTING [04/2013 - ] Result: 1 A See step 3
  3. CHECK HARNESS AND CONNECTOR (DRIVE MODE SELECT SWITCH (COMBINATION SWITCH ASSEMBLY) - BODY GROUND) Turn the engine switch off. Disconnect the K81 drive mode select switch (combination switch assembly) connector. *a Front view of wire harness connector (to Drive mode select switch (combination switch assembly)) Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition K81-16 (E) - Body ground Always Below 1 ohms Result Proceed to OK NG Result: 2 NG REPAIR OR REPLACE HARNESS OR CONNECTOR Result: 1 OK See step 4
  4. INSPECT DRIVE MODE SELECT SWITCH (COMBINATION SWITCH ASSEMBLY) Inspect drive mode select switch (combination switch assembly). Refer to PROCEDURE - Step 1 OK Drive mode select switch (combination switch assembly) is normal. Result Proceed to OK NG Result: 2 NG REPLACE COMBINATION SWITCH ASSEMBLY. Refer to REMOVAL [04/2013 - ] Result: 1 OK See step 5
  5. CHECK HARNESS AND CONNECTOR (DRIVE MODE SELECT SWITCH (COMBINATION SWITCH ASSEMBLY) - ECM) Reconnect the K81 drive mode select switch (combination switch assembly) connector. Disconnect the A76 and A77 ECM connectors. *A w/ Adaptive Variable Suspension System *B w/o Adaptive Variable Suspension System *a Rear view of wire harness connector (to ECM) Measure the resistance according to the value(s) in the table below. Standard Resistance W/ ADAPTIVE VARIABLE SUSPENSION SYSTEM Tester Connection Condition Specified Condition A76-16 (SPSW) - Body ground SPORT mode switch being turned and held Below 50 ohms A76-16 (SPSW) - Body ground SPORT mode switch not turned 10 kohms or higher A77-25 (SPCN) - Body ground NORMAL mode switch being pushed and held Below 50 ohms A77-25 (SPCN) - Body ground NORMAL mode switch not pushed 10 kohms or higher W/O ADAPTIVE VARIABLE SUSPENSION SYSTEM Tester Connection Condition Specified Condition A77-23 (PWR) - Body ground SPORT mode switch being turned and held Below 50 ohms A77-23 (PWR) - Body ground SPORT mode switch not turned 10 kohms or higher A77-25 (SPCN) - Body ground NORMAL mode switch being pushed and held Below 50 ohms A77-25 (SPCN) - Body ground NORMAL mode switch not pushed 10 kohms or higher Result Proceed to OK NG Result: 1 OK REPLACE ECM for 2GR-FSE: Refer to REMOVAL [04/2013 - ] for 4GR-FSE: Refer to REMOVAL [04/2013 - ] Result: 2 NG REPAIR OR REPLACE HARNESS OR CONNECTOR