Transfer: Removal & Installation Lexus GX J120

REPLACEMENT

HINT

See COMPONENTS

Scheme 3

Scheme 4

1. DRAIN TRANSFER OIL
2. REMOVE TRANSFER CASE LOWER PROTECTOR
3. REMOVE AUTOMATIC TRANSMISSION ASSY 2UZ-FE: See «REPLACEMENT»(ref-228796-S02432940402006041100000) )
4. REMOVE OUTPUT SHAFT COMPANION FLANGE SUB-ASSY (See «COMPONENTS»(ref-228793-S12684350262006041100000) , «OVERHAUL»(ref-228793-S07975659482006041100000) )
5. REMOVE TRANSFER CASE OIL SEAL Using SST, remove the oil seal. SST 09308-00010 NOTE: Do not damage the oil-seal-fitted surface of the case.
6. INSTALL TRANSFER CASE OIL SEAL Coat the lip of a new oil seal with MP grease. Using SST and a hammer, drive in the oil seal until its surface is flush with the case upper surface. SST 09316-6001 1 (09316-00011)
7. INSTALL OUTPUT SHAFT COMPANION FLANGE SUB-ASSY (See «COMPONENTS»(ref-228793-S12684350262006041100000) , «OVERHAUL»(ref-228793-S07975659482006041100000) )
8. INSTALL AUTOMATIC TRANSMISSION ASSY 2UZ-FE: See «REPLACEMENT»(ref-228796-S02432940402006041100000)
9. INSTALL TRANSFER CASE LOWER PROTECTOR Install the 4 bolts and transfer case lower protector. Torque: 18 N.m (184 kgf.cm, 13 ft.lbf)
10. ADD TRANSFER OIL (See «ADJUSTMENT»(ref-228793-S13219602532006041100000) )

HINT

See COMPONENTS

Scheme 5

Scheme 6

1. DRAIN TRANSFER OIL
2. REMOVE TRANSFER CASE LOWER PROTECTOR
3. REMOVE AUTOMATIC TRANSMISSION ASSY 2UZ-FE: See «REPLACEMENT»(ref-228796-S02432940402006041100000)
4. REMOVE OUTPUT SHAFT COMPANION FLANGE SUB-ASSY (See «OVERHAUL»(ref-228793-S07975659482006041100000) )
5. REMOVE TRANSFER EXTENSION HOUSING TYPE T OIL SEAL Using SST, remove the oil seal. SST 09308-00010 NOTE: Do not damage the oil-seal fitted surface of the extension housing sub-assy rear.
6. INSTALL TRANSFER EXTENSION HOUSING TYPE T OIL SEAL Coat the lip of a new oil seal with the MP grease. Using SST and a hammer, drive in the oil seal until its surface is flush with the housing upper surface. SST 09223-4601 1, 09631-32020
7. INSTALL OUTPUT SHAFT COMPANION FLANGE SUB-ASSY (See «OVERHAUL»(ref-228793-S07975659482006041100000) )
8. INSTALL AUTOMATIC TRANSMISSION ASSY 2UZ-FE: See «REPLACEMENT»(ref-228796-S02432940402006041100000)
9. INSTALL TRANSFER CASE LOWER PROTECTOR Install the 4 bolts and transfer case lower protector. Torque: 18 N.m (184 kgf.cm, 13 ft.lbf)
10. ADD TRANSFER OIL (See «ADJUSTMENT»(ref-228793-S13219602532006041100000) )

Scheme 7

Scheme 8

Scheme 9

Scheme 10

Scheme 11

Scheme 12

Scheme 13