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- GENERAL DESCRIPTION This service information is written in accordance with SAE J2008. Diagnosis Removing / Installing, Replacing, Disassembling / Reassembling, Checking and Adjusting Final Inspection The following procedures are omitted from this service information. However, these procedures must be performed. Use a jack or lift to perform operations Clean all removed parts Perform a visual check
- PREPARATION Use of Special Service Tools (SST) and Special Service Materials (SSM) may be required, depending on the repair procedure. Be sure to use SST and SSM when they are required and follow the working procedure properly. A list of SST and SSM is in the appropriate "Preparation" Service Information.
- REPAIR PROCEDURES A component illustration is placed under the title where necessary. Non-reusable parts, grease application areas, precoated parts and torque specifications are noted in the component illustrations. The following illustration is an example. Torque specifications, grease application areas and non-reusable parts are emphasized in the procedures. HINT: There are cases where such information can only be explained by using an illustration. In these cases, torque, oil and other information are described in the illustration. Only items with key points are described in the text. What to do and other details are explained using illustrations next to the text. Both the text and illustrations are accompanied by standard values and notices. Illustration What to do and where to do it Task heading What work will be performed Explanation text How to perform the task Also has information such as specifications and warnings, which are written in boldface text Illustrations of similar vehicle models are sometimes used. In these cases, minor details may be different from the actual vehicle. Procedures are presented in a step-by-step format.
- SERVICE SPECIFICATIONS SPECIFICATIONS are presented in boldface text throughout the service information. The specifications are also found in the "Service Specifications" service information for reference.
- TERM DEFINITIONS CAUTION Possibility of injury to you or other people. NOTICE Possibility of damage to components being repaired. HINT Provides additional information to help you perform repairs.
- INTERNATIONAL SYSTEM OF UNITS The units used in this service information comply with the International System of Units (SI) standard. Units from the metric system and the English systems are also provided. Below is an example. Torque: 30 N*m (310 kgf*cm, 22 ft.*lbf)
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- VEHICLE IDENTIFICATION NUMBER The vehicle identification number is stamped on the vehicle identification number plate and certification label, as shown in the illustrations. Vehicle Identification Number Plate Certification Label
- ENGINE SERIAL NUMBER AND HYBRID TRANSMISSION SERIAL NUMBER The engine serial number is stamped on the cylinder block of the engine and the hybrid transmission serial number is stamped on the transmission case as shown in the illustrations. Engine Serial Number Hybrid Transmission Serial Number
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- BASIC REPAIR HINT HINTS ON OPERATIONS 1 Attire Always wear a clean uniform. Hat and safety shoes must be worn. 2 Vehicle protection Prepare a grille cover, fender cover, seat cover and floor mat before starting the operation. 3 Safe operation When working with 2 or more persons, be sure to check safety for one another. When working with the engine running, make sure to provide ventilation for exhaust fumes in the workshop. If working on high temperature, high pressure, rotating, moving, or vibrating parts, wear appropriate safety equipment and take extra care not to injure yourself or others. When jacking up the vehicle, be sure to support the specified location with a safety stand. When lifting up the vehicle, use appropriate safety equipment. 4 Preparation of tools and measuring gauge Before starting operation, prepare a tool stand, SST, gauge, oil and parts for replacement. 5 Removal and installation, disassembly and assembly operations Diagnose with a thorough understanding of proper procedures and of the reported problem. Before removing the parts, check the general condition of the assembly and for deformation and damage. When the assembly is complicated, take notes. For example, note the total number of electrical connections, bolts, or hoses removed. Add matchmarks to ensure reassembly of components in the original positions. Temporarily mark hoses and their fittings if needed. Clean and wash the removed parts if necessary and assemble them after a thorough check. 6 Removed parts Place the removed parts in a separate box to avoid mixing them up with the new parts or contaminating the new parts. For non-reusable parts such as gaskets, O-rings, and self-locking nuts, replace them with new ones as instructed in this service information. Retain the removed parts for customer inspection, if requested. JACKING UP AND SUPPORTING VEHICLE Care must be taken when jacking up and supporting the vehicle. Be sure to lift and support the vehicle at the proper locations. PRECOATED PARTS Precoated parts are bolts and nuts that are coated with a seal lock adhesive at the factory. If a precoated part is retightened, loosened or moved in any way, it must be recoated with the specified adhesive. When reusing a precoated part, clean off the old adhesive and dry the part with compressed air. Then apply new seal lock adhesive appropriate to that part. Some seal lock agents harden slowly. You may have to wait for the seal lock adhesive to harden. GASKETS When necessary, use a sealer on gaskets to prevent leaks. BOLTS, NUTS AND SCREWS Carefully follow all the specifications for tightening torques. Always use a torque wrench. FUSES When inspecting a fuse, check that the wire of the fuse is not broken. If the wire of a fuse is broken, confirm that there are no shorts in its circuit. When a fuse is replaced, a fuse with the same amperage rating must be used. Illustration Symbol Part Name Abbreviation FUSE FUSE MEDIUM CURRENT FUSE M-FUSE HIGH CURRENT FUSE H-FUSE FUSIBLE LINK FL CIRCUIT BREAKER CB CLIPS The removal and installation methods of typical clips used for vehicle body parts are shown in the table below. HINT: If clips are damaged during a procedure, always replace the clips with new clips. Shape (Example) Illustration Procedures Remove clips with a clip remover or pliers. Remove clips with a clip remover or screwdriver. Remove clips with a wide scraper to prevent panel damage. Remove clips by pushing the center pin through and prying out the shell. Remove clips by unscrewing the center pin and prying out the shell. Remove clips by prying out the pin and then prying out the shell. CLAWS The removal and installation methods of typical claws used for vehicle body parts are shown in the table below. HINT: If claws of caps or covers are damaged during a procedure, always replace the caps or covers with new ones. Shape (Example) Illustration Procedures Using a screwdriver, detach the claws and remove the caps or covers. Using a screwdriver, detach the claws and remove the caps or covers. Using a screwdriver, detach the claws and remove the caps or covers. REMOVAL AND INSTALLATION OF VACUUM HOSES To disconnect a vacuum hose, pull and twist from the end of the hose. Do not pull from the middle of the hose as this may cause damage. When disconnecting vacuum hoses, use tags to identify where they should be reconnected. After completing any hose related repairs, double check that the vacuum hoses are properly connected. The label under the hood shows the proper layout. When using a vacuum gauge, never force the hose onto a connector that is too large. If a hose has been stretched, it may leak air. Use a step-down adapter if necessary. TORQUE WHEN USING TORQUE WRENCH WITH EXTENSION TOOL Use the formula below to calculate special torque values for situations where SST or an extension tool is combined with a torque wrench. Formula T' = L2 / (L1 + L2) * T T' Reading of torque wrench {N*m (kgf*cm, ft.*lbf)} T Torque {N*m (kgf*cm, ft.*lbf)} L1 Length of SST or extension tool {cm (in.)} L2 Length of torque wrench {cm (in.)} NOTE: If an extension tool or SST is combined with a torque wrench and the wrench is used to tighten to a torque specification in this service information, the actual torque will be excessive and parts will be damaged.
- PRECAUTIONS FOR HIGH-VOLTAGE CIRCUIT INSPECTION AND SERVICE Engineers must undergo special training to be able to perform high-voltage system inspection and servicing. All high-voltage wire harnesses are colored orange. The HV battery and other high-voltage components have "High Voltage" caution labels. Do not carelessly touch these wires and components. Before inspecting or servicing the high-voltage system, be sure to follow safety measures, such as wearing insulated gloves and removing the service plug to prevent electrocution. Carry the removed service plug in your pocket to prevent other technicians from reinstalling it while you are servicing the vehicle. After removing the service plug, wait 10 minutes before touching any of the high-voltage connectors and terminals. HINT: 10 minutes are required to discharge the high-voltage condenser inside the inverter. Be sure to install the service plug before starting the hybrid system. Starting the hybrid system with the service plug removed may damage the vehicle. Before using insulated gloves, be sure to check them for cracks, tears and other types of damage by performing the following procedure. Place the glove on its side. Roll the opening up 2 or 3 times. Fold the opening in half to close it. Confirm that there are no air leaks. When servicing the vehicle, do not carry metal objects like mechanical pencils or scales that can be dropped accidentally and cause a short circuit. Before touching a bare high-voltage terminal, wear insulated gloves and use an electrical tester to ensure that the terminal is not charged with electricity (approximately 0 V). After disconnecting or exposing a high-voltage connector or terminal, insulate it immediately using insulation tape. The screw of a high-voltage terminal should be tightened firmly to the specified torque. Both insufficient and excessive torque can cause failure. Use the "CAUTION: HIGH VOLTAGE. DO NOT TOUCH DURING OPERATION." sign to notify other engineers that a high-voltage system is being inspected and/or repaired. Do not place the battery upside down while removing and installing it. After servicing the high-voltage system and before reinstalling the service plug, check again that you have not left a part or tool inside, that the high-voltage terminal screws are firmly tightened, and that the connectors are correctly connected.
- PRECAUTIONS TO BE OBSERVED WHEN INSPECTING OR SERVICING ENGINE COMPARTMENT The LEXUS GS450h automatically turns the engine ON and OFF when the READY light on the instrument panel is ON. To avoid injury, remove the key from the vehicle before inspecting or servicing the engine compartment.
- ACTIONS TO BE TAKEN WHEN BATTERIES ARE DEPLETED Perform this procedure when the auxiliary battery is fully depleted. HINT: The following problems indicate that the auxiliary battery is depleted: No display appears on the instrument panel when the power switch is ON (IG). The hybrid system does not start. The headlights are dim. The sound from the horn is weak. NOTE: Never use a quick charger. Move the shift lever to the P position and engage the parking brake. Remove the key from the vehicle. Using a booster cable, connect the rescue vehicle's 12 V battery positive (+) lead to the stalled vehicle's relay block positive (+) terminal and the negative (-) lead to the suspension support's nut on the right side. Start the engine of the rescue vehicle and run the engine at a speed slightly higher than the idling speed for 5 minutes to charge the auxiliary battery of the stalled vehicle. Depress the brake pedal and push the power switch to start the hybrid system. If the hybrid system fails to start, the master warning light flashes, and the multi-information display is as shown in the illustration, the HV battery may be depleted. Disconnect the booster cable in the reverse order of the connection procedure. NOTE: If the auxiliary battery needs to be replaced, replace it only with a 12 V battery specially designed for use with the LEXUS GS450h. When the HV battery is depleted, replace the HV battery. HINT: If the HV battery is depleted, the master warning light flashes, and the multi-information display is as shown in the illustration, and DTC P3000-388, 389 or 603 code is output.
- ACTIONS TO BE TAKEN FOR VEHICLE DAMAGED BY IMPACT Items to be prepared for operation at the site of the accident Protective clothing (insulated gloves, rubber gloves, goggles, and safety shoes) Saturated boric acid solution 20 L (obtain 800 g of boric acid powder, put it into a container, and dissolve it in water) Red litmus paper ABC fire extinguisher (effective against both oil flames and electrical flames) Shop rags (for wiping off the electrolyte) Vinyl tape (for insulating cables) Electrical tester Actions to be taken at the accident site Wear insulated or rubber gloves, goggles and safety shoes. Do not touch a bare cable that could be a high voltage cable. If the cable must be touched or if accidental contact is unavoidable, follow these instructions: 1) wear insulated or rubber gloves and goggles, 2) measure the voltage between the cable and the body ground using an electrical tester, and 3) insulate the cable using vinyl tape. If the vehicle catches on fire, use an ABC fire extinguisher to extinguish the fire. Trying to extinguish a fire using only a small amount of water can be more dangerous than effective. Use a substantial amount of water or wait for firefighters. Visually check the HV battery and immediate area for any electrolyte leakage. Do not touch any leaked liquid because it could be a highly alkaline electrolyte. Wear rubber gloves and goggles, and then apply red litmus paper to the leak. If the paper turns blue, the liquid must be neutralized before wiping. Neutralize the liquid using the following procedures: 1) apply saturated boric acid solution to the liquid, and 2) reapply red litmus paper and make sure it does not turn blue. Repeat steps 1 and 2 above until the paper does not turn blue. Then, wipe the neutralized liquid with a shop rag. If damage to any of the high-voltage components and cables is suspected, cut the high-voltage circuit using the procedure below. Move the shift lever to the P position and engage the parking brake. Remove the key from the vehicle. Then disconnect the cable from the negative (-) terminal of the auxiliary battery. Remove the service plug while wearing insulated gloves. WARNING: Do not turn the power switch ON (READY) while removing the service plug. NOTE: If the service plug cannot be removed due to damage to the rear portion of the vehicle, remove the IGCT NO. 1 fuse from the engine room No. 1 relay block instead. Moving the damaged vehicle HINT: If any of the following applies, tow the vehicle away using a tow truck. One or more of the high-voltage components and cables are damaged. The driving, traction, or fuel system is damaged. The READY light is not illuminated when you start the engine. NOTE: Tow the damaged vehicle with its front and rear wheels lifted off the ground. Before towing the vehicle away using a tow truck, disconnect the cable from the negative (-) terminal of the auxiliary battery and remove the service plug. Only if none of the above applies and there are no problems that might affect driving, drive the vehicle away from the accident site to a safe place nearby. Perform the procedure below if the READY light turns off, or there are abnormal noises, unusual smells, or strong vibrations while driving: Park the vehicle in a safe place. Move the shift lever to the P position and engage the parking brake. Disconnect the cable from the negative (-) terminal of the auxiliary battery. Remove the service plug while wearing insulated gloves. Actions required after moving the damaged vehicle If you see any liquid on the road surface, it could be a highly alkaline electrolyte leakage. Wear rubber gloves and goggles, and apply red litmus paper to the leak. If the paper turns blue, the liquid must be neutralized before wiping. Neutralize the liquid using the following procedures: 1) apply saturated boric acid solution to the liquid, and 2) reapply red litmus paper and make sure it does not turn blue. Repeat steps 1 and 2 above until the paper does not turn blue. Then wipe the neutralized liquid with a shop rag. Items to be prepared (when repairing damaged vehicles) Protective clothing (insulated gloves, rubber gloves, goggles, and safety shoes) Saturated boric acid solution 20 L (obtain 800 g of boric acid powder, put it into a container, and dissolve it in water) Red litmus paper Shop rags (for wiping off the electrolyte) Vinyl tape (for insulating cables) Electrical tester Precautions to be observed when servicing the damaged vehicle Wear insulated or rubber gloves, goggles, and safety shoes. Do not touch a bare cable that could be a high voltage cable. If the cable must be touched or if accidental contact is unavailable, follow these instructions: 1) wear insulated or rubber gloves and goggles, 2) measure the voltage between the cable and the body ground using an electrical tester, and 3) insulate the cable using vinyl tape. Check the HV battery and immediate area for any electrolyte leakage. Do not touch any leaked liquid because it could be a highly alkaline electrolyte. Wear rubber gloves and goggles, and then apply red litmus paper to the leak. If the paper turns blue, the liquid must be neutralized before wiping. Neutralize the liquid using the following procedures: 1) apply saturated boric acid solution to the liquid, and 2) reapply red litmus paper and make sure it does not turn blue. Repeat steps 1 and 2 above until the paper does not turn blue. Then wipe the neutralized liquid with a shop rag. If the electrolyte adheres to your skin, wash the skin immediately using saturated boric acid solution or a large amount of water. If the electrolyte adheres to an article of clothing, take the clothing off immediately. If the electrolyte comes in contact with your eyes, call out loudly for help. Do not rub your eyes. Wash them with a large amount of water and seek medical care immediately. If damage to any of the high-voltage components and cables is suspected, cut the high-voltage circuit using the procedure below. Move the shift lever to the P position and engage the parking brake. Remove the key from the vehicle. Then disconnect the cable from the negative (-) terminal of the auxiliary battery. Wear insulated gloves, and then remove the service plug. NOTE: If the service plug cannot be removed due to damage to the rear portion of the vehicle, remove the IGCT NO. 1 fuse from the engine room No. 1 relay block instead. Precautions to be taken when disposing of the vehicle When scrapping the vehicle, remove the HV battery from the vehicle and return it to the location specified by the manufacturer. The same applies to any damaged HV battery. After removing the battery, keep it away from water. Water may heat the battery, which results in a fire. Do not tow the vehicle with its 4 wheels on the ground.
- FOR VEHICLES WITH SUPPLEMENTAL RESTRAINT SYSTEM The LEXUS GS450h is equipped with a Supplemental Restraint System (SRS). The SRS of this vehicle consists of the following: Steering pad Driver side knee airbag assembly Front passenger side knee airbag assembly Front passenger airbag assembly Curtain shield airbag assembly Front seat side airbag assembly Rear seat side airbag assembly Center airbag sensor assembly Front airbag sensor Side airbag sensor Rear airbag sensor Seat position sensor Front seat inner belt assembly Front seat outer belt assembly Rear seat outer belt assembly WARNING: Before performing pre-disposal deployment of any SRS component, review and closely follow all applicable environmental and hazardous material regulations. Pre-disposal deployment may be considered hazardous material treatment. Failure to carry out service procedures in the correct sequence could cause SRS parts to unexpectedly deploy and possibly lead to serious injuries. Furthermore, if a mistake is made when servicing SRS parts, they may fail to operate when required. Before performing servicing (including installation/removal, inspection and replacement of parts), be sure to read the following precautions. Before starting work, wait at least 90 seconds after the power switch is turned OFF and after the cable of the negative (-) battery terminal is disconnected. (SRS parts are equipped with a backup power source. If work is started within 90 seconds of turning the power switch OFF and disconnecting the cable from the negative (-) battery terminal, SRS parts may deploy.) Do not expose SRS parts directly to hot air or flames. NOTE: Malfunction symptoms of SRS parts are difficult to confirm. DTCs are the most important source of information when troubleshooting. During troubleshooting, always confirm DTCs before disconnecting the cable from the negative (-) battery terminal. For minor collisions where SRS parts do not deploy, always inspect the SRS parts. Before performing repairs, remove airbag sensors as necessary if any kind of impact is likely to occur to an airbag sensor during repairs. Never use SRS parts from another vehicle. When replacing SRS parts, replace them with new ones. Never disassemble or attempt to repair SRS parts. If an SRS part has been dropped, or if there are any cracks, dents or other defects in the case, bracket or connector, replace the SRS part with a new one. Use an ohmmeter/voltmeter with high impedance (10 kohms/V minimum) for troubleshooting the electrical circuits. Information labels are attached to the periphery of SRS parts. Follow the cautions and instructions on the labels. After work on SRS parts is completed, perform the SRS warning light check. When the cable is disconnected from the negative (-) battery terminal, the memory settings of each system will be cleared. Because of this, be sure to write down the settings of each system before starting work. When work is finished, reset the settings of each system as before. Never use a backup power supply from outside the vehicle to avoid erasing the memory in a system. SPIRAL CABLE The steering wheel must be fitted correctly to the steering column with the spiral cable at the neutral position, as cable disconnection and other problems may occur. Refer to the information about correct installation of the steering wheel. AIRBAG ASSEMBLY Airbag assembly with pad: Always place a removed or new airbag assembly with the pad surface facing upward. Placing the airbag assembly with the airbag inflation direction facing downward could cause a serious accident if the airbag inflates. Also, do not place anything on top of the airbag assembly. Never measure the resistance of the airbag squib. This may cause the airbag to inflate, which could cause a serious injury. Grease or detergents of any kind should not be applied to the airbag assembly. Store the airbag assembly in an area where the ambient temperature is below 93°C (200°F), the humidity is not high and there is no electrical noise. When using electric welding anywhere on the vehicle, disconnect the airbag ECU connectors. These connectors contain shorting springs. This feature reduces the possibility of the airbag deploying due to currents entering the squib wiring. When disposing of the vehicle or the airbag assembly by itself, the airbag should be deployed using SST before disposal. Activate the airbag in a safe place away from electrical noise. SEAT OUTER BELT ASSEMBLY WITH PRETENSIONER Never measure the resistance of the seat outer belt. This may cause the pretensioner of the seat outer belt to activate, which could cause a serious injury. Never install the seat outer belt on another vehicle. Store the seat outer belt in an area where the ambient temperature is below 80°C (176°F), the humidity is not high and there is no electrical noise. When using electric welding anywhere on the vehicle, disconnect the airbag ECU connectors (2 pins). These connectors contain shorting springs. This feature reduces the possibility of the pretensioner deploying due to currents entering the squib wiring. When disposing of a vehicle or the seat outer belt by itself, the pretensioner should be activated before disposal. Activate the pretensioner in a safe place away from electrical noise. As the seat outer belt is hot after the pretensioner is activated, allow some time for it to cool down sufficiently before disposal. Never apply water to try to cool down the seat outer belt. Grease, detergents, oil or water should not be applied to the seat outer belt. AIRBAG SENSOR ASSEMBLY Never reuse an airbag sensor assembly that has been involved in a collision where the SRS has deployed. The connectors to the airbag sensor assembly should be connected or disconnected with the sensor placed on the floor. If the connectors are connected or disconnected while the airbag sensor assembly is not placed on the floor, the SRS may activate. Work must be started at least 90 seconds after the power switch is turned OFF and the cable is disconnected from the negative (-) battery terminal, even if only loosening the set bolts of the airbag sensor assembly. WIRE HARNESS AND CONNECTOR The SRS wire harness is integrated with the instrument panel wire harness assembly. All the connectors in the system are yellow. If the SRS wire harness becomes disconnected or the connector becomes broken, repair or replace it.
- ELECTRONIC CONTROL REMOVAL AND INSTALLATION OF BATTERY TERMINAL NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal. Before performing electronic work, disconnect the cable from the negative (-) battery terminal to prevent component and wire damage caused by accidental short circuits. When disconnecting the cable, turn the power switch OFF and headlight dimmer switch OFF and loosen the cable nut completely. Perform these operations without twisting or prying the cable. Then disconnect the cable. Clock settings, radio settings, audio system memory, DTCs and other data are erased when the cable is disconnected from the negative (-) battery terminal. Write down any necessary data before disconnecting the cable. HANDLING OF ELECTRONIC PARTS Do not open the cover or case of the ECU unless absolutely necessary. If the IC terminals are touched, the IC may be rendered inoperative by static electricity. Do not pull the wires when disconnecting electronic connectors. Pull the connector itself. Be careful not to drop electronic components, such as sensors or relays. If they are dropped on a hard surface, they should be replaced. When cleaning the engine with steam, protect the electronic components, air filter and emission-related components from water. Never use an impact wrench to remove or install temperature switches or temperature sensors. When measuring the resistance of a wire connector, insert the tester probe carefully to prevent terminals from bending.
- REMOVAL AND INSTALLATION OF FUEL CONTROL PARTS PLACE FOR REMOVING AND INSTALLING FUEL SYSTEM PARTS Work in a location with good air ventilation that does not have welders, grinders, drills, electric motors, stoves, or any other ignition sources. Never work in a pit or near a pit as vaporized fuel will collect in those places. REMOVING AND INSTALLING FUEL SYSTEM PARTS Prepare a fire extinguisher before starting the operation. To prevent static electricity, install a ground wire to the fuel changer, vehicle and fuel tank, and do not spray the surrounding area with water. Be careful when performing work in this area, as the work surface will become slippery. Do not clean up gasoline spills with water, as this may cause the gasoline to spread, and possibly create a fire hazard. Avoid using electric motors, working lights and other electric equipment that can cause sparks or high temperatures. Avoid using iron hammers as they may create sparks. Dispose of fuel-contaminated cloth separately using a fire resistant container.
- REMOVAL AND INSTALLATION OF ENGINE INTAKE PARTS If any metal particles enter inlet system parts, this may damage the engine. When removing and installing inlet system parts, cover the openings of the removed parts and engine openings. Use gummed tape or other suitable materials. When installing inlet system parts, check that no metal particles have entered the engine or the installed parts.
- HANDLING OF HOSE CLAMPS Before removing the hose, check the clamp position so that it can be reinstalled in the same position. Replace any deformed or dented clamps with new ones. When reusing a hose, attach the clamp on the clamp track portion of the hose. For a spring type clamp, you may want to spread the tabs slightly after installation by pushing in the direction of the arrows as shown in the illustration.
- FOR VEHICLES EQUIPPED WITH MOBILE COMMUNICATION SYSTEMS Install the antenna as far away from the ECU and sensors of the vehicle electronic systems as possible. Install the antenna feeder at least 20 cm (7.87 in.) away from the ECU and sensors of the vehicle electronic systems. For details about ECU and sensor locations, refer to the service information of the applicable components. Keep the antenna and feeder separate from other wirings as much as possible. This will prevent signals from the communication equipment from affecting vehicle equipment and vice versa. Check that the antenna and feeder are correctly adjusted. Do not install a high-powered mobile communication system.
- HEADLIGHT INSPECTION MAINTENANCE When the headlight dimmer switch assembly is set to HEAD, do not touch the discharge headlight's high-voltage socket area. NOTE: When performing inspection maintenance, the discharge headlight's precautions must be followed. When the headlights are illuminated, do not cover the headlights for 3 minutes or more. NOTE: As the headlight's outer lens is made of resin, the resulting heat created when covering the headlight for an extended period of time may deform the headlight.
- FOR VEHICLES EQUIPPED WITH TRACTION CONTROL (TRAC) AND VEHICLE STABILITY CONTROL (VSC) SYSTEM When testing with 2-wheel drum tester such as a speedometer tester, a combination tester for the speedometer and brake, a chassis dynamometer, or when jacking up the rear wheels and turning the wheels, enter the "MAINTENANCE MODE" with the Techstream and turn traction control off and the VSC system off. WARNING: If the vehicle is tested in normal mode on the drum tester, the traction control and VSC system may cause the vehicle to jump out from the drum tester. NOTE: Check that the slip indicator light illuminates on the combination meter. For safety, secure the vehicle with restraint chains while using a drum tester. Activating inspection mode: Connect the Techstream to the DLC3. Turn the power switch ON (IG). Turn the Techstream ON. Select from the tester menus: Powertrain, Hybrid Control, Utility, Inspection mode - 2WD Inspection. Check that "MAINTENANCE MODE" is displayed on the multi-information display. HINT: The slip indicator light illuminates on the combination meter. Begin testing. Check that the "MAINTENANCE MODE" is deactivated and the slip indicator light turns off after testing. WARNING: Do not drive the vehicle if it is in "MAINTENANCE MODE". Notices when using drum tester for the vehicle stability control system Do not perform unnecessary installation and removal as it might affect the adjustment of VSC related parts. Be sure to follow the instructions for work preparation and final confirmation of proper operation of the VSC system.
- FOR VEHICLES EQUIPPED WITH CATALYTIC CONVERTER WARNING: If a large amount of unburned gasoline or gasoline vapors flow into the converter, it may cause overheating and create a fire hazard. To prevent this, observe the following precautions. Use only unleaded gasoline. Avoid idling the engine for more than 20 minutes. Avoid performing unnecessary spark jump tests. Perform a spark jump test only when absolutely necessary. Perform this test as rapidly as possible. While testing, never race the engine. Avoid a prolonged engine compression measurement. Engine compression measurements must be performed as rapidly as possible. Do not run the engine when the fuel tank is nearly empty. This may cause the engine to misfire and create an extra load on the converter.
- INSPECTION AND ADJUSTMENT OF JOINT ANGLE DURING REMOVAL AND INSTALLATION OF PROPELLER SHAFT When performing operations which involve the removal and installation of the propeller shaft, always check the joint angle. Make adjustments if necessary. Refer to «INSTALLATION - Step 3»(/lexus/gs/iii-2007-2011/remont/driveshaft-universal-joints/#propeller-shaft-service-information) .
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- NOTICE ABOUT VEHICLE CONDITION WHEN JACKING UP VEHICLE The vehicle must be unloaded before jacking up / lifting up the vehicle. Never jack up / lift up a heavily loaded vehicle. When removing heavy parts such as the engine and transmission, the center of gravity of the vehicle may shift. To stabilize the vehicle, place a balance weight in a location where it will not roll or shift, or use a mission jack to hold the jacking support.
- NOTICE FOR USING 4 POST LIFT Follow the safety procedures outlined in the lift's instruction manual. Use precautionary measures to prevent the free wheel beam from damaging tires or wheels. Use wheel chocks to secure the vehicle.
- NOTICE FOR USING JACK AND SAFETY STAND Work on a level surface. Use wheel chocks at all times. Use safety stands with rubber attachments as shown in the illustration. Set the jack and safety stands to the specified locations of the vehicle accurately. When jacking up the vehicle, first release the parking brake and move the shift lever to N. When jacking up the entire vehicle: When jacking up the front wheels first, make sure wheel chocks are behind the rear wheels. When jacking up the rear wheels first, make sure wheel chocks are in front of the front wheels. When jacking up only the front or rear wheels of the vehicle: Before jacking up the front wheels, place wheel chocks on both sides of the rear wheels. Before jacking up the rear wheels, place wheel chocks on both sides of the front wheels. When lowering a vehicle that only has its front or rear wheels jacked up: Before lowering the front wheels, make sure wheel chocks are in front of the rear wheels. Before lowering the rear wheels, make sure wheel chocks are behind the front wheels. JACK POSITION WARNING: When jacking up the vehicle, make sure the vehicle is not carrying any extra weight. SUPPORT POSITION Safety stand Swing arm type lift - It is extremely dangerous to perform any work on a vehicle raised on a jack alone, even for work that can be finished quickly. Safety stands must be used to support the vehicle.
- NOTICE FOR USING PLATE TYPE LIFT Follow the safety procedures outlined in the lift's instruction manual. Use plate lift attachments (rubber lifting blocks) on top of the plate surface. Refer to the illustration below to determine how to properly set the vehicle. HINT: Left and right set position Place the vehicle over the center of the lift. Front and rear set position When using attachments: 1) place the vehicle front attachments with the 70 x 200 mm (2.76 x 7.87 in.) side facing the front / rear of the vehicle; and 2) place the vehicle rear attachments with the 70 x 100 mm (2.76 x 3.94 in.) side facing the front / rear of the vehicle. Align the cushion gum ends of the plate with the attachment lower ends (A, C). Align the attachment upper end (B) with the rocker flange rear side notch. Use the lift to raise the vehicle up off the ground, and shake it to make sure that it is stable.
GENERAL INFORMATION
- A large number of ECU controlled systems are used in the LEXUS GS450h. In general, ECU controlled systems are considered to be very intricate, requiring a high level of technical knowledge to troubleshoot. However, most problem checking procedures only involve inspecting the ECU controlled system's circuits one by one. An adequate understanding of the system and a basic knowledge of electricity is enough to perform effective troubleshooting, accurate diagnoses and necessary repairs.
- FOR USING THE TECHSTREAM Connect the cable of the Techstream to the DLC3, turn the power switch ON (IG) and attempt to use the Techstream. If the display indicates that a communication error has occurred, there is a problem either with the vehicle or with the Techstream. If communication is normal when the Techstream is connected to another vehicle, inspect the DLC3 of the original vehicle. If communication is still not possible when the Techstream is connected to another vehicle, the problem may be in the Techstream itself. Consult the Service Department listed in the Techstream's instruction manual.
- TROUBLESHOOTING PROCEDURES The troubleshooting procedures consist of diagnosis procedures for when a DTC is stored and diagnosis procedures for when no DTC is stored. The basic idea is explained in the following table. Procedure Type Details Troubleshooting Method DTC Based Diagnosis The diagnosis procedure is based on the DTC that is stored. The malfunctioning part is identified based on the DTC detection conditions using a process of elimination. The possible trouble areas are eliminated one-by-one by use of the Techstream and inspection of related parts. Symptom Based Diagnosis (No DTCs stored) The diagnosis procedure is based on problem symptoms. The malfunctioning part is identified based on the problem symptoms using a process of elimination. The possible trouble areas are eliminated one-by-one by use of the Techstream and inspection of related parts. Vehicle systems are complex and use many ECUs that are difficult to inspect independently. Therefore, a process of elimination is used, where components that can be inspected individually are inspected, and if no problems are found in these components, the related ECU is identified as the problem and replaced. It is extremely important to ask the customer about the environment and the conditions present when the problem occurred (Customer Problem Analysis). This makes it possible to simulate the conditions and confirm the symptom. If the symptom cannot be confirmed or the DTC does not recur, the malfunctioning part may not be identified using the troubleshooting procedure, and the ECU for the related system may be replaced even though it is not defective. If this happens, the original problem will not be solved. In order to prevent endless expansion of troubleshooting procedures, the troubleshooting procedures are written with the assumption that multiple malfunctions do not occur simultaneously for a single problem symptom. To identify the malfunctioning part, troubleshooting procedures narrow down the target by separating components, ECUs and wire harnesses during the inspection. If the wire harness is identified as the cause of the problem, it is necessary to inspect not only the connections to components and ECUs but also all of the wire harness connectors between the component and the ECU.
Scheme 45
Scheme 46
Scheme 47
- OPERATION FLOW HINT: Perform troubleshooting in accordance with the procedures below. The following is an outline of basic troubleshooting procedures. Confirm the troubleshooting procedures for the circuit you are working on before beginning troubleshooting. VEHICLE BROUGHT TO WORKSHOP NEXT: Go to next step CUSTOMER PROBLEM ANALYSIS Ask the customer about the conditions and environment when the problem occurred. NEXT: Go to next step INSPECT BATTERY VOLTAGE Standard voltage 11 to 14 V If the voltage is below 11 V, recharge or replace the battery before proceeding. NEXT: Go to next step SYMPTOM CONFIRMATION AND DTC (AND FREEZE FRAME DATA) CHECK Visually check the wire harnesses, connectors and fuses for open and short circuits. Warm up the engine to the normal operating temperature. Confirm the problem symptoms and conditions, and check for DTCs. Result Result Proceed to DTC is output A DTC is not output B B --> Go to step 6 A: Go to next step DTC CHART Check the results obtained in the DTC check. Then find the output DTC in the DTC chart. Look at the "Trouble Area" column for a list of potentially malfunctioning circuits and / or parts. NEXT --> Go to step 7 PROBLEM SYMPTOMS CHART Check the results obtained in the symptom confirmation. Then find the problem symptoms in the problem symptoms table. Look at the "Suspected Area" column for a list of potentially malfunctioning circuits and / or parts. NEXT: Go to next step CIRCUIT INSPECTION OR PARTS INSPECTION Confirm the malfunctioning circuit or part. NEXT: Go to next step ADJUST, REPAIR OR REPLACE Adjust, repair or replace the malfunctioning circuit or parts. NEXT: Go to next step CONFIRMATION TEST After the adjustment, repairs or replacement, confirm that the malfunction no longer exists. If the malfunction does not reoccur, perform a confirmation test under the same conditions and in the same environment as when the malfunction occurred the first time. NEXT --> END
- CUSTOMER PROBLEM ANALYSIS HINT: In troubleshooting, confirm that the problem symptoms have been accurately identified. Preconceptions should be discarded in order to make an accurate judgment. To clearly understand what the problem symptoms are, it is extremely important to ask the customer about the problem and the conditions at the time the malfunction occurred. Gather as much information as possible for reference. Past problems that seem unrelated may also help in some cases. The 5 following questions are important points in the problem analysis: What Vehicle model, system name When Date, time, occurrence frequency Where Road conditions Under what conditions? Running conditions, driving conditions, weather conditions How did it happen? Problem symptoms
- SYMPTOM CONFIRMATION AND DIAGNOSTIC TROUBLE CODE HINT: The diagnostic system in the LEXUS GS450h has various functions. The first function is the Diagnostic Trouble Code (DTC) check. A DTC is a code stored in the ECU memory whenever a malfunction in the signal circuits to the ECU occurs. In a DTC check, a previous malfunction's DTC can be checked by a technician during troubleshooting. Another function is the Input Signal Check, which checks if the signals from various switches are sent to the ECU correctly. By using these functions, the problem areas can be narrowed down and troubleshooting is more effective. Diagnostic functions are incorporated in the following system in the LEXUS GS450h. System DTC Check (Normal Mode) DTC Check (Check Mode) Freeze Frame Data Sensor Check / Test Mode (Input Signal Check) Data List Active Test Customize Parameter SFI System (2GR-FSE) o o o - o o - Smart Access System with Push-button Start (for Starting) o - - - o o - Hybrid Control System (L110) o - o - o o - Hybrid Battery System o - o - o o - Hybrid Transmission System (L110) - - - - - - - Adaptive Variable Suspension System o - - o o o - Active Stabilizer Suspension System o - - o o - - Tire Pressure Warning System o - - o o o - Electronically Controlled Brake System o - o o o o - Power Tilt and Power Telescopic Steering Column System o - o - o o o Steering Lock System o - - - o o - Variable Gear Ratio Steering System o - o o o o - Electronic Power Steering System o - o - o - - Air Conditioning System o - - - o o o Pre-collision System o - - - o o - Airbag System o o - - o - - Occupant Classification System o - - - o - - Seat Belt Warning System - - - - - o - Theft Deterrent System - - - - o o o Engine Immobilizer System o - - - o o - Cruise Control System o - - - o o - Dynamic Radar Cruise Control System o - - - o o - Lighting System o - - - o o o Wiper and Washer System - - - - o o o Power Door Lock Control System - - - - o o o Wireless Door Lock Control System o - - - o o o Smart Access System with Push-button Start (for Door Lock) - - - - o o o Meter / Gauge System - - - - o o o Audio and Visual System o - - - - - - Navigation System o - - - - - - Intuitive Parking Assist System o - - - o o o Rear View Monitor System - - - - - - - LEXUS Link System o - - - - - - Power Window Control System o - - - o o o Window Defogger System - - - - - o - Windshield Deicer System - - - - - o - Power Mirror Control System - - - - o o - Front Power Seat Control System (w/ Seat Position Memory System) - - - - o o - Seat Heater System - - - - - - - Climate Control Seat System - - - - - - - Luggage Compartment Door Opener and Closer System o - - - o o - Fuel Lid Opener System - - - - o o - Rear Sunshade System - - - - o o o Sliding Roof System - - - - o o o Multiplex Communication System o - - - - - - CAN Communication System o - - - - - - In the DTC check, it is very important to determine whether the problem indicated by the DTC is either: 1) still occurring, or 2) occurred in the past but has since returned to normal. In addition, the DTC should be compared to the problem symptom to see if they are related. For this reason, DTCs should be checked before and after confirmation of symptoms (i.e., whether or not problem symptoms exist) to determine current system conditions, as shown in the flowchart below. Never skip the DTC check. Failing to check DTCs may, depending on the case, result in unnecessary troubleshooting for systems operating normally or lead to repairs not related to the problem. Follow the procedures listed in the flowchart in the correct order. The following flowchart shows how to proceed with troubleshooting using the DTC check. Directions from the flowchart will indicate how to proceed either to DTC troubleshooting or to the troubleshooting of each problem symptom. DTC CHECK NEXT: Go to next step MAKE A NOTE OF DTCS DISPLAYED AND THEN CLEAR MEMORY NEXT: Go to next step SYMPTOM CONFIRMATION Result Result Proceed to No symptoms exist A Symptoms exist B B --> Go to step 5 A: Go to next step SIMULATION TEST USING SYMPTOM SIMULATION METHODS NEXT: Go to next step DTC CHECK Result Result Proceed to DTC is not output A DTC is output B B --> TROUBLESHOOTING OF PROBLEM INDICATED BY DTC A: Go to next step SYMPTOM CONFIRMATION Result Result Proceed to No symptoms exist A Symptoms exist B If a DTC was displayed in the initial DTC check, the problem may have occurred in a wire harness or connector in that circuit in the past. Check the wire harness and connectors. B --> SYSTEM NORMAL A --> TROUBLESHOOTING OF EACH PROBLEM SYMPTOM The problem is still occurring in a place other than the diagnostic circuit (the DTC displayed first is either for a past problem or a secondary problem).
- SYMPTOM SIMULATION HINT: The most difficult case in troubleshooting is when no problem symptoms occur. In such a case, a thorough problem analysis must be carried out. A simulation of the same or similar conditions and environment in which the problem occurred in the customer's vehicle should be carried out. No matter how much skill or experience a technician has, troubleshooting without confirming the problem symptoms will lead to important repairs being overlooked and mistakes or delays. For example With a problem that only occurs when the engine is cold or as a result of vibration caused by the road during driving, the problem can never be determined if the symptoms are being checked on a stationary vehicle or on a vehicle with a warmed-up engine. Vibration, heat or water penetration (moisture) is difficult to reproduce. The symptom simulation tests below are effective substitutes for the conditions and can be applied on a stationary vehicle. Important points in the symptom simulation test: In the symptom simulation test, the problem symptoms as well as the problem area or parts must be confirmed. First, narrow down the possible problem circuits according to the symptoms. Then, connect the tester and carry out the symptom simulation test, judging whether the circuit being tested is defective or normal. Also, confirm the problem symptoms at the same time. Refer to the problem symptoms table for each system to narrow down the possible causes. To reproduce DTCs, it is necessary to satisfy the respective DTC detection conditions. VIBRATION METHOD: When a malfunction seems to occur as a result of vibration. PART AND SENSOR Apply slight vibration with a finger to the part of the sensor suspected to be the cause of the problem, and check whether or not the malfunction occurs. NOTE: Applying strong vibration to relays may open them. CONNECTORS Slightly shake the connector vertically and horizontally. WIRE HARNESS Slightly shake the wire harness vertically and horizontally. HINT: The connector joint and fulcrum of the vibration are the major areas that should be checked thoroughly. HEAT METHOD: When a malfunction seems to occur when the area in question is heated. Heat the component that is the possible cause of the malfunction with a hair dryer or similar device. Check if the malfunction occurs. NOTE: Do not heat to more than 60°C (140°F). Exceeding this temperature may damage components. Do not apply heat directly to the parts in the ECU. WATER SPRINKLING METHOD: When a malfunction seems to occur on a rainy day or in high-humidity. Sprinkle water onto the vehicle and check if the malfunction occurs. NOTE: Never sprinkle water directly into the engine compartment. Indirectly change the temperature and humidity by spraying water onto the front of the radiator. Never apply water directly onto the electronic components. HINT: If the vehicle has or had a water leakage problem, the leakage may have damaged the ECU or connections. Look for evidence of corrosion or short circuits. Proceed with caution during water tests. HIGH ELECTRICAL LOAD METHOD: When a malfunction seems to occur when the electrical load is excessive. Turn on the heater blower, headlights, rear window defogger and all other electrical loads. Check if the malfunction reoccurs.
- DIAGNOSTIC TROUBLE CODE CHART Look for output Diagnostic Trouble Codes (DTCs) (from the DTC checks) in the appropriate service information's Diagnostic Trouble Code Chart. Use the chart to determine the trouble area and the proper inspection procedure. A description of each of the chart's columns is below. Item Description DTC No. Indicates the diagnostic trouble code. Detection Item Indicates the system or details of the problem. Trouble Area Indicates the suspected areas of the problem. See Indicates the service information where the inspection procedures for each circuit can be found, or gives instructions for checking and repairs.
- PROBLEM SYMPTOMS TABLE When no DTC is output but the problem still occurs, use the Problem Symptoms Table. The suspected areas (circuits or parts) for each problem symptom are shown in the table. The suspected areas are listed in order of probability. A description of each of the table columns is shown in the following table. HINT: In some cases, the problem is not detected by the diagnostic system even though a problem symptom occurs. It is possible that the problem occurs outside the detection range of the diagnostic system, or that the problem occurs in a completely different system. Item Description Symptom - Suspected Area Indicates the circuit or part which needs to be checked. See Indicates the service information where the inspection procedure is located.
- INSPECTION A description of the main points for inspection of suspected areas is shown in the following table. Item Description Description The major role and operation of the circuit or system and its component parts are explained. DTC No., DTC Detection Condition and Trouble Area Indicates the diagnostic trouble codes, DTC detection conditions and suspected areas for a problem. Wiring Diagram This is a wiring diagram for the circuit or system. This diagram can be used together with the Electrical Wiring Diagram to thoroughly understand the circuit. Wire colors are indicated by alphabetical codes. B = Black, L = Blue, R = Red, BR = Brown, LG = Light Green, V = Violet, G = Green, O = Orange, W = White, GR = Gray, P = Pink, Y = Yellow, SB = Sky Blue The first letter indicates the basic wire color and the second letter indicates the color of the stripe. Inspection Procedure This shows the procedure not only to determine whether the circuit is normal or abnormal, but also to determine whether the problem is located in the sensors, actuators, wire harness or ECU. Illustration of the ECU connector during the check The illustration shows whether the connector being checked is connected or disconnected. The connections for an electrical tester are indicated by (+) or (-) after the terminal name. For inspections between a connector and body ground, information about the ground is not shown in the illustration.
Scheme 48
Scheme 49
Scheme 50
Scheme 51
Scheme 52
Scheme 53
Scheme 54
Scheme 55
Scheme 56
Scheme 57
Scheme 58
Scheme 59
Scheme 60
Scheme 61
- BASIC INSPECTION WHEN MEASURING RESISTANCE OF ELECTRONIC PARTS Unless otherwise stated, all resistance measurements should be made at an ambient temperature of 20°C (68°F). Resistance measurements may be inaccurate if measured at high temperatures, i.e. immediately after the vehicle has been running. Measurements should be made after the engine has cooled down. HANDLING CONNECTORS When disconnecting a connector, first squeeze the mating halves tightly together to release the lock, and then press the lock claw and separate the connector. When disconnecting a connector, do not pull on the harnesses. Grasp the connector directly and separate it. Before connecting a connector, check that there are no deformed, damaged, loose or missing terminals. When connecting a connector, press firmly until it locks with a "click" sound. If checking a connector with a TOYOTA electrical tester, check the connector from the backside (harness side) using a mini test lead. NOTE: As a waterproof connector cannot be checked from the backside, check it by connecting a sub-harness. Do not damage the terminals by moving the inserted tester needle. CHECKING CONNECTORS Checking when a connector is connected: Squeeze the connectors together to confirm that they are fully connected and locked. Checking when a connector is disconnected: Check by pulling the wire harness lightly from the backside of the connector. Look for unlatched terminals, missing terminals, loose crimps or broken conductor wires. Check visually for corrosion, metallic or foreign matter and water, and bent, rusted, overheated, contaminated, or deformed terminals. Checking the contact pressure of the terminal: Prepare a spare male terminal. Insert it into a female terminal, and check for ample tension when inserting and after full engagement. NOTE: When testing a gold-plated female terminal, always use a gold-plated male terminal. REPAIR METHOD OF CONNECTOR TERMINAL If there is any foreign matter on the terminal, clean the contact point using an air gun or cloth. Never rub the contact point using sandpaper as the plating may come off. If there is abnormal contact pressure, replace the female terminal. If the male terminal is gold-plated (gold color), use a gold-plated female terminal; if it is silver-plated (silver color), use a silver-plated female terminal. Damaged, deformed, or corroded terminals should be replaced. If the terminal does not lock into the housing, the housing may have to be replaced. HANDLING OF WIRE HARNESS If removing a wire harness, check the wiring and clamping before proceeding so that it can be restored in the same way. Never twist, pull or slacken the wire harness more than necessary. The wire harness should never come into contact with a high temperature part, or rotating, moving, vibrating or sharp-edged parts. Avoid contact with panel edges, screw tips and other sharp items. When installing parts, never pinch the wire harness. Never cut or break the cover of the wire harness. If it is cut or broken, replace it or repair it with vinyl tape.
- CHECK FOR OPEN CIRCUIT For an open circuit in the wire harness in (Scheme 1), check the resistance or voltage, as described below. Check the resistance. Disconnect connectors A and C and measure the resistance between them. Standard resistance (Scheme 2) Tester Connection Specified Condition Connector A terminal 1 - Connector C terminal 1 10 kohms or higher Connector A terminal 2 - Connector C terminal 2 Below 1ohms HINT: Measure the resistance while lightly shaking the wire harness vertically and horizontally. If the results match the examples above, an open circuit exists between terminal 1 of connector A and terminal 1 of connector C. Disconnect connector B and measure the resistance between the connectors. Standard resistance (Scheme 3) Tester Connection Specified Condition Connector A terminal 1 - Connector B1 terminal 1 Below 1 ohms Connector B2 terminal 1 - Connector C terminal 1 10 kohms or higher If the results match the examples above, an open circuit exists between terminal 1 of connector B2 and terminal 1 of connector C. Check the voltage. In a circuit in which voltage is applied to the ECU connector terminal, an open circuit can be checked by conducting a voltage check. With each connector still connected, measure the voltage between the body ground and these terminals (in this order): 1) terminal 1 of connector A, 2) terminal 1 of connector B, and 3) terminal 1 of connector C. Standard voltage (Scheme 4) Tester Connection Specified Condition Connector A terminal 1 - Body ground 5 V Connector B terminal 1 - Body ground 5 V Connector C terminal 1 - Body ground Below 1 V If the results match the examples above, an open circuit exists in the wire harness between terminal 1 of connector B and terminal 1 of connector C.
- CHECK FOR SHORT CIRCUIT If the wire harness is ground shorted (Scheme 5), locate the section by conducting a resistance check with the body ground (below). Check the resistance with the body ground. Disconnect connectors A and C and measure the resistance. Standard resistance (Scheme 6) Tester Connection Specified Condition Connector A terminal 1 - Body ground Below 1 ohms Connector A terminal 2 - Body ground 10 kohms or higher HINT: Measure the resistance while lightly shaking the wire harness vertically and horizontally. If your results match the examples above, a short circuit exists between terminal 1 of connector A and terminal 1 of connector C. Disconnect connector B and measure the resistance. Standard resistance (Scheme 7) Tester Connection Specified Condition Connector A terminal 1 - Body ground 10 kohms or higher Connector B2 terminal 1 - Body ground Below 1 ohms If the results match the examples above, a short circuit exists between terminal 1 of connector B2 and terminal 1 of connector C.
- CHECK AND REPLACE ECU NOTE: The connector should not be disconnected from the ECU. Perform the inspection from the backside of the connector on the wire harness side. When no measuring condition is specified, perform the inspection with the engine stopped and the power switch ON (IG). Check that the connectors are fully seated. Check for loose, corroded or broken wires. First, check the ECU ground circuit. If it is faulty, repair it. If it is normal, the ECU could be faulty. Temporarily replace the ECU with a normally functioning one and check if the symptoms occur. If the trouble symptoms disappear, replace the original ECU. Measure the resistance between the ECU ground terminal and body ground. Standard resistance Below 1 ohms Disconnect the ECU connector. Check the ground terminal on the ECU side and wire harness side for bending, corrosion or foreign matter. Lastly, check the contact pressure of the female terminals.
ABBREVIATIONS USED IN SERVICE INFORMATION
| ABBREVIATIONS | MEANING |
|---|---|
| 1st | First |
| 2nd | Second |
| 2WD | Two Wheel Drive Vehicle (4 x 2) |
| 3rd | Third |
| 4th | Fourth |
| 4WD | Four Wheel Drive Vehicle (4 x 4) |
| 4WS | Four Wheel Steering System |
| 5th | Fifth |
| A.D.D. | Automatic Disconnecting Differential |
| A/C | Air Conditioner |
| A/F | Air-Fuel Ratio |
| A/T, ATM | Automatic Transmission (Transaxle) |
| ABS | Anti-Lock Brake System |
| AC | Alternating Current |
| ACC | Accessory |
| ACIS | Acoustic Control Induction System |
| ACM | Active Control Engine Mount |
| ACSD | Automatic Cold Start Device |
| AFS | Adaptive Front-Lighting System |
| AHC | Active Height Control Suspension |
| AID | Air Injection Control Driver |
| ALR | Automatic Locking Retractor |
| ALT | Alternator |
| AMP | Amplifier |
| ANT | Antenna |
| APPROX. | Approximately |
| ASSB | Assembly Services Sdn. Bhd. |
| ASSY | Assembly |
| ATF | Automatic Transmission Fluid |
| AUTO | Automatic |
| AUX | Auxiliary |
| AVG | Average |
| AVS | Adaptive Variable Suspension |
| B/L | Bi-Level |
| B/S | Bore-Stroke Ratio |
| B+ | Battery Voltage |
| BA | Brake Assist |
| BACS | Boost Altitude Compensation System |
| BAT | Battery |
| BDC | Bottom Dead Center |
| BTDC | Before Top Dead Center |
| BVSV | Bimetallic Vacuum Switching Valve |
| C/V | Check Valve |
| Calif. | California |
| CAN | Controller Area Network |
| CB | Circuit Breaker |
| CCo | Catalytic Converter For Oxidation |
| CCV | Canister Closed Valve |
| CD | Compact Disc |
| CF | Cornering Force |
| CG | Center Of Gravity |
| CH | Channel |
| CKD | Complete Knock Down |
| COMB. | Combination |
| CPE | Coupe |
| CPS | Combustion Pressure Sensor |
| CPU | Central Processing Unit |
| CRS | Child Restraint System |
| CTR | Center |
| CV | Control Valve |
| CW | Curb Weight |
| D/INJ | Direct Injection |
| DC | Direct Current |
| DEF | Defogger |
| DFL | Deflector |
| DIFF. | Differential |
| DIFF. LOCK | Differential Lock |
| DLC | Data Link Connector |
| DLI | Distributorless Ignition |
| DOHC | Double Overhead Camshaft |
| DP | Dash Pot |
| DS | Dead Soak |
| DSP | Digital Signal Processor |
| DTC | Diagnostic Trouble Code |
| DVD | Digital Versatile Disc |
| E/G | Engine |
| EBD | Electronic Brake Force Distribution |
| EC | Electrochromic |
| ECAM | Engine Control And Measurement System |
| ECD | Electronically Controlled Diesel |
| ECDY | Eddy Current Dynamometer |
| ECT | Electronic Controlled Automatic Transmission/Transaxle |
| ECU | Electronic Control Unit |
| ED | Electro-Deposited Coating |
| EDIC | Electronic Diesel Injection Control |
| EDU | Electronic Driving Unit |
| EFI | Electronic Fuel Injection |
| EGR | Exhaust Gas Recirculation |
| EGR-VM | EGR-Vacuum Modulator |
| ELR | Emergency Locking Retractor |
| EMPS | Electric Motor Power Steering |
| ENG | Engine |
| ES | Easy & Smooth |
| ESA | Electronic Spark Advance |
| ETCS-i | Electronic Throttle Control System-intelligent |
| EVAP | Evaporative Emission Control |
| EVP | Evaporator |
| E-VRV | Electric Vacuum Regulating Valve |
| EX | Exhaust |
| F/G | Fuel Gauge |
| F/P | Fuel Pump |
| F/W | Flywheel |
| FE | Fuel Economy |
| FF | Front-Engine Front-Wheel-Drive |
| FIPG | Formed In Place Gasket |
| FL | Fusible Link |
| FPU | Fuel Pressure Up |
| FR / Fr | Front |
| FW/D | Flywheel Damper |
| FWD | Front-Wheel-Drive |
| GAS | Gasoline |
| GND | Ground |
| GPS | Global Positioning System |
| GSA | Gear Shift Actuator |
| H/B | Hatchback |
| H-FUSE | High Current Fuse |
| HI | High |
| HID | High Intensity Discharge (Headlight) |
| HPU | Hydraulic Power Unit |
| HSG | Housing |
| HT | Hard Top |
| HV | Hybrid Vehicle |
| HWS | Heated Windshield System |
| I/P | Instrument Panel |
| IC | Integrated Circuit |
| IDI | Indirect Diesel Injection |
| IFS | Independent Front Suspension |
| IG | Ignition |
| IIA | Integrated Ignition Assembly |
| IN | Intake (Manifold, Valve) |
| INT | Intermittent |
| IRS | Independent Rear Suspension |
| ISC | Idle Speed Control |
| J/B | Junction Block |
| J/C | Junction Connector |
| KD | Kick-Down |
| L/H/W | Length, Height, Width |
| LAN | Local Area Network |
| LB | Liftback |
| LCD | Liquid Crystal Display |
| LED | Light Emitting Diode |
| LH | Left-Hand |
| LHD | Left-Hand Drive |
| LIN | Local Interconnect Network |
| LLC | Long-Life Coolant |
| LNG | Liquefied Natural Gas |
| LO | Low |
| LPG | Liquefied Petroleum Gas |
| LSD | Limited Slip Differential |
| LSP & BV | Load Sensing Proportioning and Bypass Valve |
| LSPV | Load Sensing Proportioning Valve |
| M/T, MTM | Manual Transmission (Transaxle) |
| MAP | Manifold Absolute Pressure |
| MAX. | Maximum |
| MG1 | Motor Generator No. 1 |
| MG2 | Motor Generator No. 2 |
| MIC | Microphone |
| MIL | Malfunction Indicator Lamp |
| MIN. | Minimum |
| MMT | Multi-mode Manual Transmission |
| MP | Multipurpose |
| MPI | Multipoint Electronic Injection |
| MPX | Multiplex Communication System |
| MT | Mount |
| MTG | Mounting |
| N | Neutral |
| NA | Natural Aspiration |
| NO. / No. | Number |
| O/D | Overdrive |
| O/S | Oversize |
| O2S | Oxygen Sensor |
| OC | Oxidation Catalyst |
| OCV | Oil Control Valve |
| OEM | Original Equipment Manufacturing |
| OHC | Overhead Camshaft |
| OHV | Overhead Valve |
| OPT | Option |
| ORVR | On-board Refueling Vapor Recovery |
| P & BV | Proportioning And Bypass Valve |
| P/W | Power Window |
| PBD | Power Back Door |
| PCS | Power Control System |
| PCV | Positive Crankcase Ventilation |
| PKB | Parking Brake |
| PPS | Progressive Power Steering |
| PROM | Programmable Read Only Memory |
| PS | Power Steering |
| PSD | Power Slide Door |
| PTC | Positive Temperature Coefficient |
| PTO | Power Take-Off |
| PZEV | Partial Zero Emission Vehicle |
| R & P | Rack and Pinion |
| R/B | Relay Block |
| R/F | Reinforcement |
| RAM | Random Access Memory |
| RBS | Recirculating Ball Type Steering |
| RFS | Rigid Front Suspension |
| RH | Right-Hand |
| RHD | Right-Hand Drive |
| RLY | Relay |
| ROM | Read Only Memory |
| RR / Rr | Rear |
| RRS | Rigid Rear Suspension |
| RSE | Rear Seat Entertainment |
| RWD | Rear-Wheel Drive |
| SC | Supercharger |
| SCV | Swirl Control Valve (for gasoline engine) |
| Suction Control Valve (for diesel engine) | |
| SDN | Sedan |
| SEN | Sensor |
| SICS | Starting Injection Control System |
| SOC | State Of Charge |
| SOHC | Single Overhead Camshaft |
| SPEC | Specification |
| SPI | Single Point Injection |
| SPV | Spill Control Valve |
| SRS | Supplemental Restraint System |
| SSM | Special Service Materials |
| SST | Special Service Tools |
| STD | Standard |
| STJ | Cold-Start Fuel Injection |
| SW | Switch |
| SYS | System |
| T/A | Transaxle |
| T/M | Transmission |
| TACH | Tachometer |
| TAM | P.T. TOYOTA-Astra Motor |
| TASA | TOYOTA Argentina S.A. |
| TAT | TOYOTA Motor Thailand Co. Ltd. |
| TAW | TOYOTA Auto Works Co. Ltd. |
| TBI | Throttle Body Electronic Fuel Injection |
| TC | Turbocharger |
| TCCS | TOYOTA Computer-Controlled System |
| TCV | Timing Control Valve (for diesel engine) |
| Tumble Control Valve (for gasoline engine) | |
| TDC | Top Dead Center |
| TDV | TOYOTA de Venezuela C.A. |
| TEMP. | Temperature |
| TEMS | TOYOTA Electronic Modulated Suspension |
| TFT | TOYOTA Free-Tronic |
| TIS | Total Information System For Vehicle Development |
| TKM | TOYOTA Kirloskar Motor Ltd. |
| TMC | TOYOTA Motor Corporation |
| TMMIN | P.T. TOYOTA Motor Manufacturing Indonesia |
| TMMK | TOYOTA Motor Manufacturing Kentucky, Inc. |
| TMP | TOYOTA Motor Philippines Corp. |
| TMT | TOYOTA Motor Thailand Co. Ltd. |
| TRAC | Traction Control System |
| TRC | Traction Control System |
| TSAM | TOYOTA South Africa Motors (Pty) Ltd. |
| TURBO | Turbocharge |
| TWC | Three-Way Catalyst |
| U/D | Underdrive |
| U/S | Undersize |
| VCV | Vacuum Control Valve |
| VDIM | Vehicle Dynamics Integrated Management |
| VENT | Ventilator |
| VGRS | Variable Gear Ratio Steering |
| VIM | Vehicle Interface Module |
| VIN | Vehicle Identification Number |
| VPS | Variable Power Steering |
| VSC | Vehicle Stability Control |
| VSV | Vacuum Switching Valve |
| VTV | Vacuum Transmitting Valve |
| VVT-i | Variable Valve Timing-intelligent |
| W/ / w/ | With |
| W/H | Wire Harness |
| W/O / w/o | Without |
| WGN | Wagon |
See also:
• INSTALLATION - Step 3