BRUSHES
- Using a vernier caliper, measure brush length. See «STARTER SPECIFICATIONS»(ref-168559-S10933684572004111000000) . If brush length is less than minimum specification, replace brush holder and field frame.
- Using a pull scale, note brush spring tension the instant the brush spring separates from brush. See «STARTER SPECIFICATIONS»(ref-168559-S10933684572004111000000) . If brush spring tension is less than minimum specification, replace brush springs.
GS300
| Application | Ft. Lbs. (N.m) |
|---|---|
| Starter Bolt | 27 (37) |
| Terminal Nut | 13 (17) |
| INCH Lbs. (N.m) | |
| End Cover-To-Field Frame Screw | 18 (2) |
| Magnetic Switch End Cover-To-Magnetic Switch Screw | 18 (2) |
| Starter Housing-To-Magnetic Switch Screw | 53 (6) |
| Starter Through Bolts | 53 (6) |
TORQUE SPECIFICATIONS (GS300)
GS430
| Application | Ft. Lbs. (N.m) |
|---|---|
| Coolant By-Pass Pipe Bolt | 13 (18) |
| Fuel Inlet-To-Fuel Main Tube | 23 (31) |
| Intake Manifold Bolt/Nut | 13 (18) |
| Rear Coolant By-Pass Joint Nut | 13 (18) |
| Starter Bolt | 27 (37) |
| Terminal Nut | 13 (18) |
| Throttle Body Bolt/Nut | 13 (18) |
| INCH Lbs. (N.m) | |
| End Cover-To-Brush Holder Screw | 35 (4) |
| End Cover-To-Magnetic Switch Housing Screw | 35 (4) |
| Field Coil Wire-To-Starter | 53 (6) |
| Starter Housing-To-Magnetic Switch Screw | 80 (9) |
| Starter Through Bolt | 80 (9) |
TORQUE SPECIFICATIONS (GS430)
For wiring diagrams see
2002
For 2002 models, see STARTING/CHARGING in SYSTEM WIRING DIAGRAMS article in ELECTRICAL.
2003
For 2003 models, see STARTING/CHARGING in SYSTEM WIRING DIAGRAMS article in ELECTRICAL.
2004
For 2004 models, see STARTING/CHARGING in SYSTEM WIRING DIAGRAMS article in ELECTRICAL.
For wiring diagrams see
For 2002 models, see STARTING/CHARGING in SYSTEM WIRING DIAGRAMS article in ELECTRICAL.
For 2003 models, see STARTING/CHARGING in SYSTEM WIRING DIAGRAMS article in ELECTRICAL.
For 2004 models, see STARTING/CHARGING in SYSTEM WIRING DIAGRAMS article in ELECTRICAL.