Service Specifications: Specifications — Lexus ES XV40 (2006-2009)

SPECIFIED TORQUE FOR STANDARD BOLTS

Class	Diameter (mm)	Pitch (mm)	Specified torque
			Hexagon head bolt			Hexagon flange bolt
			N*m	Kgf*cm	Ft.*lbf	N*m	Kgf*cm	Ft.*lbf
4T	6	1	5	55	48 in.*lbf	6	60	52 in.*lbf
	8	1.25	12.5	130	9	14	145	10
	10	1.25	26	260	19	29	290	21
	12	1.25	47	480	35	53	540	39
	14	1.5	74	760	55	84	850	61
	16	1.5	115	1,150	83
5T	6	1	6.5	65	56 in.*lbf	7.5	75	65 in.*lbf
	8	1.25	15.5	160	12	17.5	175	13
	10	1.25	32	330	24	36	360	26
	12	1.25	59	600	43	65	670	48
	14	1.5	91	930	67	100	1,050	76
	16	1.5	140	1,400	101
6T	6	1	8	80	69 in.*lbf	9	90	78 in.*lbf
	8	1.25	19	195	14	21	210	15
	10	1.25	39	400	29	44	440	32
	12	1.25	71	730	53	80	810	59
	14	1.5	110	1,100	80	125	1,250	90
	16	1.5	170	1,750	127
7T	6	1	10.5	110	8	12	120	9
	8	1.25	25	260	19	28	290	21
	10	1.25	52	530	38	58	590	43
	12	1.25	95	970	70	105	1,050	76
	14	1.5	145	1,500	108	165	1,700	123
	16	1.5	230	2,300	166
8T	8	1.25	29	300	22	33	330	24
	10	1.25	61	620	45	68	690	50
	12	1.25	110	1,100	80	120	1,250	90
9T	8	1.25	34	340	25	37	380	27
	10	1.25	70	710	51	78	790	57
	12	1.25	125	1,300	94	140	1,450	105
10T	8	1.25	38	390	28	42	430	31
	10	1.25	78	800	58	88	890	64
	12	1.25	140	1,450	105	155	1,600	116
11T	8	1.25	42	430	31	47	480	35
	10	1.25	87	890	64	97	990	72
	12	1.25	155	1,600	116	175	1,800	130

SPECIFIED TORQUE FOR STANDARD BOLTS

TORQUE SPECIFICATIONS

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Knock sensor x Cylinder block sub-assembly	20	199	14
ECM x Body	8.0	82	71 in.*lbf
Accelerator pedal rod assembly x Body	5.4	55	48 in.*lbf
Camshaft timing oil control valve assembly x Cylinder head cover sub-assembly	10	102	7
WT sensor x Cylinder head cover sub-assembly	10	102	7
Crankshaft position sensor x Cylinder block sub-assembly	10	102	7
Engine coolant temperature sensor x Cylinder head sub-assembly	20	204	15
Throttle body x Intake air surge tank	10	102	7
Engine mounting bracket FR x Earth cable	5.0	51	44 in.*lbf
Engine mounting bracket FR x Active engine mounting	87	887	64
Engine mounting bracket FR x Automatic transaxle	64	653	47
Active engine mounting x Front frame assembly	52	530	38
Active engine mounting x Acceleration sensor	8.0	82	71 in.*lbf

2GR-FE ENGINE CONTROL SYSTEM - TORQUE SPECIFICATIONS

Part Tightened		N*m	Kgf*cm	Ft.*lbf
Ignition coil assembly x Cylinder head cover sub-assembly		10	102	7
Engine hanger No. 1 x Cylinder head sub-assembly RH		33	337	24
Engine hanger No. 2 x Cylinder head sub-assembly LH		33	337	24
Engine mounting bracket RH x Cylinder block sub-assembly		54	551	40
Oil level gauge guide No. 1 x Cylinder head sub-assembly		21	214	15
Oil level gauge guide No. 2 x Cylinder head sub-assembly		21	214	15
Idler pulley sub-assembly No. 2 x Timing chain cover sub-assembly		43	438	32
V-ribbed belt tensioner assembly x Cylinder block sub-assembly		43	438	32
Intake manifold x Cylinder head sub-assembly		21	214	15
Exhaust manifold sub-assembly RH x Cylinder head sub-assembly RH		21	214	15
Exhaust manifold sub-assembly LH x Cylinder head sub-assembly LH		21	214	15
Drive plate & ring gear sub-assembly x Crankshaft		83	850	61
Air cleaner case x Body		5.0	51	44 in.*lbf
Intake air resonator sub-assembly x Body		5.0	51	44 in.*lbf
E.F.I engine coolant temperature x water by-pass joint RR		20	200	14
Engine assembly with Transaxle x Body	Bolt A	85	867	63
	Bolt B	32	329	24
	Bolt C	85	867	63
	Bolt D	32	329	24
Manifold stay No. 2 x Exhaust manifold sub-assembly LH		34	347	25
Air cleaner inlet No. 1 x Body		5.0	51	44 in.*lbf
Air cleaner inlet assembly x Body		5.0	51	44 in.*lbf
Battery clamp x Body	Bolt	9.0	92	80 in.*lbf
Battery clamp x Body	Nut	3.5	36	31 in.*lbf
Steering intermediate shaft x Steering gear		35	360	26
Stabilizer link x Shock absorber		74	755	55
Tie rod assembly x Steering gear		49	500	36
Speed sensor front x Front axle		8.0	82	71 in.*lbf
Front axle hub nut x Front drive shaft		294	2,998	217
Cooler compressor x V-ribbed belt tensioner		25	250	18
Engine mounting control bracket x Engine mounting bracket front No. 1 LH	Bolt	38	387	28
	Nut	23	235	17
Engine assembly w/Transaxle x Front frame assembly	Bolt	87	887	64
Engine assembly w/Transaxle x Front frame assembly	Nut	95	969	70
Engine mounting insulator FR cable x Engine mounting bracket FR		7.8	80	69 in.*lbf
Transmission control cable assembly x Control shaft lever		13	130	9
Drive shaft bearing bracket x Cylinder block sub-assembly		64	650	47
Exhaust manifold heat insulator No. 2 x Exhaust manifold sub-assembly LH		8.5	87	75 in.*lbf
Oil pressure switch x Oil pan sub-assembly		21	210	15
Engine mounting stay No. 2 RH x Intake manifold		21	214	15
Timing gear cover No. 2 x Chain cover sub-assembly		6.0	61	53 in.*lbf
Engine mounting bracket front No. 1 LH x Chain cover		54	551	40
Engine mounting bracket front No. 1 LH x Stud bolt		10	102	7
Engine oil level sensor x Oil pan sub-assembly		8.2	84	73 in.*lbf
Vacuum switching valve No. 1 x Cylinder head cover sub-assembly		10	102	7
Radio setting condenser x Cylinder head cover sub-assembly		10	102	7
Camshaft bearing cap x Camshaft housing	1st	10	102	7
Camshaft bearing cap x Camshaft housing	2nd	16	163	12
Camshaft housing x Cylinder head sub-assembly		28	286	21
No. 1 chain tensioner x Cylinder head sub-assembly		10	102	7
No. 2 chain tensioner x Cylinder head sub-assembly		21	214	15
No. 3 chain tensioner x Cylinder head sub-assembly		21	214	15
Camshaft timing gear assembly x Camshaft		100	1,020	74
Camshaft timing exhaust gear assembly x Camshaft		100	1,020	74
Engine rear oil seal retainer x Cylinder block sub-assembly		10	102	7
Knock sensor x Cylinder block sub-assembly		20	204	15
Water inlet pipe x Cylinder block sub-assembly		10	102	7
Cylinder head RH x Cylinder block sub-assembly	1st	36	367	27
	2nd	Turn 90°	Turn 90°	Turn 90°
	3nd	Turn 90°	Turn 90°	Turn 90°
Cylinder head sub-assembly LH x Cylinder block sub-assembly	Recessed head 1st	36	367	27
	2nd	Turn 90°	Turn 90°	Turn 90°
	3nd	Turn 90°	Turn 90°	Turn 90°
	14 mm (0.55 in.) head	30	306	22
No. 1 chain vibration damper x Cylinder block sub-assembly		23	230	17
No. 1 idle gear x Cylinder block sub-assembly		60	612	44
Timing chain cover plate x Timing chain cover sub-assembly		9.1	93	81 in.*lbf
Timing chain cover sub-assembly x Cylinder head and block	Areas 1: Bolt	21	214	15
	Areas 2: Bolt	21	214	15
	Areas 3: Bolt and Nut	21	214	15
	Areas 4: Bolt A	43	438	32
	Areas 4: Except Bolt A	21	214	15
Water pump assembly x Timing chain cover sub-assembly		9.1	93	81 in.*lbf
Oil pan baffle plate x Cylinder block sub-assembly		10	102	7
Oil pan stud bolt x Cylinder block and timing chain cover sub-assembly		10	102	7
Oil pan stud bolt x No. 2 oil pan sub-assembly		4.0	41	35 in.*lbf
Oil strainer stud bolt x Timing chain cover sub-assembly		4.0	41	35 in.*lbf
Oil strainer sub-assembly x Cylinder block and timing chain cover sub-assembly		10	102	7
Oil pan sub-assembly x Cylinder block and timing chain cover sub-assembly	Bolt A	10	102	7
	Except Bolt A	21	214	15
No. 2 oil pan sub-assembly x Oil pan sub-assembly		10	102	7
Oil pan drain plug x No. 2 oil pan sub-assembly		40	408	30
Crankshaft pulley x Crankshaft		250	2,550	184
Cylinder head cover sub-assembly x Cylinder head sub-assembly RH	Bolt A	21	214	15
	Except Bolt A	10	102	7
Cylinder head cover sub-assembly LH x Cylinder head sub-assembly LH	Bolt A	21	214	15
	Except Bolt A	10	102	7
Water outlet x Cylinder head sub-assembly	Bolt	10	102	7
Water outlet x Cylinder head sub-assembly	Nut	10	104	8
Water inlet housing set nut		10	102	7
Water inlet set bolt and nut		10	102	7
Oil filter cap x Oil pan		25	255	18
Camshaft position sensor		10	102	7
Ventilation valve x Cylinder head cover sub-assembly LH		27	275	20
Oil pipe union x Cylinder block sub-assembly		65	663	48
Oil pipe union x Cylinder head cover sub-assembly		65	663	48
Oil pipe x Cylinder head sub-assembly		10	102	7
Crankshaft position sensor x Cylinder block sub-assembly		10	102	7
Camshaft timing oil control valve assembly x Cylinder head cover		10	102	7
Cylinder block water drain cock sub-assembly x Cylinder block sub-assembly		25	255	18
Drain cock sub-assembly x Water inlet housing		30	306	22
Water drain cock plug x Water drain cock sub-assembly		13	130	9
Drain cock plug x Drain cock sub-assembly		13	130	9
Spark plug x Cylinder head sub-assembly		25	254	18
Stud bolt x Cylinder head sub-assembly	For A and B bolts	10	102	7
Stud bolt x Cylinder head sub-assembly	For C Bolts	4.0	41	35 in.*lbf
With Head screw plug x Cylinder head sub-assembly		44	449	32
With Head No. 2 screw plug x Cylinder head sub-assembly		80	816	59
Main bearing cap x Cylinder block sub-assembly	16 pointed head 1st	61	622	45
	2nd	Turn 90°	Turn 90°	Turn 90°
	14 mm head	52	525	38
Connecting rod cap x Connecting rod	1st	25	255	18
Connecting rod cap x Connecting rod	2nd	Turn 90°	Turn 90°	Turn 90°
Stud bolt x Cylinder block sub-assembly	Bolt A	10	102	7
Stud bolt x Cylinder block sub-assembly	Bolt B	17	173	13
No. 1 oil nozzle sub-assembly x Cylinder block sub-assembly		9.0	92	80 in.*lbf

2GR-FE ENGINE MECHANICAL - TORQUE SPECIFICATIONS

Part Tightened		N*m	Kgf*cm	Ft.*lbf
Fuel delivery pipe sub-assembly x Intake manifold		21	214	15
Intake air surge tank x Intake manifold	Bolt	18	184	13
Intake air surge tank x Intake manifold	Nut	16	163	12
Intake air surge tank x Cylinder head		21	214	15
Vacuum hose clamp set bolt		5.4	55	48 in.*lbf
Fuel tank bent tube set plate x Fuel tank assembly		5.9	60	52 in.*lbf
Fuel main tube support x Fuel tank assembly		5.4	55	48 in.*lbf
Fuel tank band sub-assembly No. 1 x Body		39	400	29
Fuel tank protector lower center x Fuel tank assembly		5.4	55	48 in.*lbf
Parking brake cable assembly No. 2 x Body	Bolt	6.0	61	53 in.*lbf
Parking brake cable assembly No. 2 x Body	Nut	8.5	87	75 in.*lbf
Parking brake cable assembly No. 3 x Body	Bolt	6.0	61	53 in.*lbf
Parking brake cable assembly No. 3 x Body	Nut	8.5	87	75 in.*lbf
Stabilizer bar bracket x Suspension member		31	316	23
Front floor brace RH x Body		56	571	41
Front floor brace LH x Body		56	571	41

2GR-FE FUEL - TORQUE SPECIFICATIONS

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Charcoal canister assembly x Body	39	398	29
No. 1 Vacuum switching valve x Head cover	5.0	51	44 in.*lbf
Air fuel ratio sensor x Front pipe assembly	44	449	32
Oxygen sensor x Front pipe assembly	44	449	32

2GR-FE EMISSION CONTROL - TORQUE SPECIFICATIONS

2GR-FE

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Center exhaust pipe assembly x Tail pipe assembly	43	438	32
Front exhaust pipe assembly x Exhaust manifold RH	62	632	46
Front exhaust pipe assembly x Exhaust manifold LH	62	632	46
Front exhaust pipe assembly x Center exhaust pipe assembly	56	571	41
Exhaust pipe damper x Center exhaust pipe assembly	19	194	14
Exhaust pipe No. 1 support bracket x Body	33	337	24
Front exhaust pipe No. 1 support bracket x Body	33	337	24
Rear exhaust pipe No. 1 support bracket x Body	33	337	24
Exhaust pipe support No. 4 x Body	33	337	24
Exhaust pipe No. 4 support bracket sub-assembly x Body	39	398	29
Exhaust pipe No. 4 support bracket sub-assembly x Body	39	398	29
Heated oxygen sensor (Bank 1 Sensor 2) x Front exhaust pipe assembly	44	449	32
Heated oxygen sensor (Bank 2 Sensor 2) x Front exhaust pipe assembly	44	449	32

2GR-FE EXHAUST - TORQUE SPECIFICATIONS

COOLANT

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Cylinder block drain cock plug x Cylinder block	13	130	9

COOLANT - TORQUE SPECIFICATIONS

WATER PUMP

Part Tightened		N*m	Kgf*cm	Ft.*lbf
Water pump x Cylinder block	For bolt A	21	214	15
	For bolt B	9.1	93	81 in.*lbf
	For bolt C	9.1	93	81 in.*lbf
V-ribbed belt tensioner assembly x Cylinder block		43	438	32
No. 2 idler pulley sub-assembly x Cylinder block		43	438	32
Water pump pulley x Water pump		21	214	15
Water inlet housing x Cylinder block		10	102	7
Radiator reservoir tank x Body		5.0	51	44 in.*lbf

WATER PUMP - TORQUE SPECIFICATIONS

THERMOSTAT

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Water inlet x Water inlet housing	10	102	7

THERMOSTAT - TORQUE SPECIFICATIONS

RADIATOR

Part Tightened		N*m	Kgf*cm	Ft.*lbf
Oil cooler assembly x Cooler pipe	For Bolt A	15	150	11
Oil cooler assembly x Cooler pipe	For Nut B	8.3	85	73 in.*lbf
Condenser assembly x Radiator assembly		5.0	51	44 in.*lbf
Radiator support upper x Radiator support LH and RH		7.0	71	62 in.*lbf
Radiator support upper x Hood lock assembly		8.0	82	71 in.*lbf

RADIATOR - TORQUE SPECIFICATIONS

Part Tightened		N*m	Kgf*cm	Ft.*lbf
Oil pressure switch x Oil pan		15	153	11
Oil filter cap x Oil pan		25	255	18
Oil filter drain plug x Oil filter cap		13	127	10
Oil pan drain plug x No. 2 oil pan		40	408	30
Oil pump cover x Timing chain cover		9.1	93	81 in.*lbf
Plug X Oil pump cover		49	500	37
Timing chain cover x Cylinder block, Cylinder head, Oil pan	Area 1,2 Bolt	21	214	15
	Area 3 bolt, nut	21	214	15
	Area 4 Bolt A	43	438	32
	Area 4 except bolt A	21	214	15

2GR-FE LUBRICATION - TORQUE SPECIFICATIONS

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Spark plug x Cylinder head subassembly	18	184	13
Ignition coil assembly x Cylinder head cover	10	102	7

2GR-FE IGNITION - TORQUE SPECIFICATIONS

Part Tightened		N*m	Kgf*cm	Ft*lbf
Starter x Engine	Bolt	37	380	28
	Terminal 30	9.8	100	87 in.*lbf
	Terminal C	10	102	7
Starter commutator end frame assembly x Starter yoke assembly	Bolt	6.0	61	53 in.*lbf
Magnetic switch x Starter drive housing	Screw	7.5	76	66 in.*lbf

2GR-FE STARTING - TORQUE SPECIFICATIONS

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Bearing retainer plate x Generator drive end frame	2.3	23	20 in.*lbf
Generator coil assembly x Generator drive end frame	5.8	59	51 in.*lbf
Generator brush holder assembly x Generator coil assembly	1.8	18	16 in.*lbf
Generator rear end cover x Generator coil assembly	4.6	47	41 in.*lbf
Clutch pulley x Generator rotor assembly	111	1,125	81
Generator assembly x Generator bracket	20	204	15
Cylinder block x Generator bracket	20	204	15
Generator assembly x wire harness clamp stay	8.4	86	74 in.*lbf
Generator assembly x Cylinder block	43	438	32
Generator wire x Terminal B	9.8	100	87 in.*lbf

2GR-FE CHARGING - TORQUE SPECIFICATIONS

Part Tightened		N*m	Kgf*cm	Ft.*lbf
Park/neutral position switch		5.4	55	48 in.*lbf
Control shaft lever x Control shaft		13	130	9
Transmission control cable x Control shaft lever		13	130	9
Transaxle housing x Engine block	Bolt A	64	653	47
	Bolt B	64	653	47
	Bolt C	46	469	34
	Bolt D	43	439	32
Torque converter clutch x Drive plate		41	418	30
Engine mounting front bracket x Transaxle case		64	653	47
Refill plug x Transaxle case		49	500	36
Over flow plug x Transaxle case		40	408	30
Control cable bracket No. 1 x Transaxle case		12	122	9
Oil cooler tube union (inlet oil cooler union) x Transaxle case		27	275	20
Oil cooler tube union (outlet oil cooler union) x Transaxle case		27	275	20
Wire harness x Transaxle case		12	122	9
Wire harness clamp bracket x Transaxle case		8.4	86	74 in.*lbf
Transmission revolution sensor x Valve body		11	112	8
No. 1 transmission oil filler tube x Oil pan		1.7	17	15 in.*lbf
Speedometer driven hole cover x Transaxle case		5.5	56	49 in.*lbf
Transmission wire (ATF temperature sensor) x Valve body		11	112	8
Oil pan x Transaxle case		7.5	76	66 in.*lbf
Transmission wire x Valve body		11	112	8
Valve body x Transaxle case		11	112	8
Oil strainer x Valve body		11	112	8
Breather bracket x Camshaft housing sub-assembly LH		5.5	56	49 in.*lbf
Air cleaner bracket x Body		7.8	80	69 in.*lbf
No. 2 shift cable grommet retainer x Body		5.0	51	44 in.*lbf
Flywheel housing under cover x Transaxle housing		7.8	80	69 in.*lbf
TCM x Transaxle case		11	112	8
Shift lock control unit x Body		12	122	9
Differential gear lube apply tube x Transaxle housing		23	234	17
Lock nut x Transaxle case		120	1,223	88
Transaxle case No. 1 plug x Transaxle rear cover		7.4	75	65 in.*lbf
Transaxle case No. 1 plug x Transaxle housing		7.4	75	65 in.*lbf
Transaxle case No. 1 plug x Transaxle case		29	296	20
Transaxle rear cover x Transaxle case	Bolt A	23	234	17
Transaxle rear cover x Transaxle case	Bolt B	17	173	12
Transaxle rear cover plate x Transaxle case		7.5	76	66 in.*lbf
Oil pump assembly x Transaxle case		23	234	17
Transaxle housing x Transaxle case	Bolt A	31	316	23
Transaxle housing x Transaxle case	Bolt B	23	234	17
Pawl shaft clamp x Transaxle case		23	234	17
Pawl stopper plate x Transaxle case		23	234	17
Manual detent spring x Transaxle case		23	234	17
Oil pump body x Stator shaft assembly		9.3	95	82 in.*lbf
Shift solenoid valve SL3 x Transmission valve body assembly		11	110	8
Shift solenoid valve SL4 x Transmission valve body assembly		11	110	8
Front differential case x Front differential ring gear		120	1,223	88

U660E AUTOMATIC TRANSAXLE - TORQUE SPECIFICATIONS

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Front wheel set nut	103	1,050	76
Lower ball joint x Front suspension lower No. 1 arm	75	765	55
Tie rod end x Steering knuckle	49	500	36
Axle assembly x Front drive shaft	294	3,000	217
Front drive shaft center bearing set bolt	32	330	24
Front speed sensor set bolt	8.0	82	71 in.*lbf
Front flexible hose and speed sensor wire harness x Shock absorber	19	192	14
Front stabilizer link x Front shock absorber	74	755	55

DRIVE SHAFT - TORQUE SPECIFICATIONS

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Front wheel set nut	103	1,050	76
Front disc brake caliper x Steering knuckle	107	1,090	79
Front axle assembly x Front shock absorber	210	2,140	155
Axle assembly x Front drive shaft	294	3,000	217
Front disc brake dust cover x Steering knuckle	8.3	85	73 in.*lbf
Rear wheel set nut	103	1,050	76
Rear axle carrier x Rear disc brake caliper	62	630	46
Rear flexible hose x Rear shock absorber	19	192	14
Rear shock absorber x Rear axle carrier	180	1,836	133
Rear axle hub and bearing set bolt	80	816	59
Rear strut rod x Rear axle carrier	113	1,150	83
Rear No. 2 suspension arm x Rear axle carrier	100	1,020	74
Rear No. 1 suspension arm x Rear axle carrier	100	1,020	74

AXLE - TORQUE SPECIFICATIONS

FRONT

Part tighten	N*m	Kgf*cm	Ft.*lbf
Suspension support x Body	85	867	63
Shock absorber x Axle	210	2,141	155
Speed sensor wire harness x Shock absorber	19	194	14
Piston rod x Suspension support	70	714	52
Stabilizer link x Shock absorber	74	755	55
Suspension lower No. 1 arm x Member	A 200	A 2,040	A 148
	B206	B 2,100	B152
Engine mounting insulator x Member	87	887	64
Lower ball joint x Steering knuckle	123	1,250	91
Stabilizer bracket x Member	27	275	20
Stabilizer link x Stabilizer bar	74	755	55
Front wheel set nut	103	1,050	76
Tie rod end lock nut	74	755	55

SUSPENSION (FRONT) - TORQUE SPECIFICATIONS

REAR

Part tighten	N*m	Kgf*cm	Ft.*lbf
Suspension support x Body	39	398	29
Shock absorber x Axle carrier	180	1,840	133
Piston rod x Suspension support	55	561	41
Speed sensor wire harness x Shock absorber	5.0	51	44 in.*lbf
Flexible hose x Shock absorber	19	194	14
Stabilizer link x Shock absorber	39	398	29
Strut rod x Axle carrier	113	1,152	83
Strut rod x Body	113	1,152	83
Parking brake No. 3 cable x Body	6.0	61	53 in.*lbf
Suspension No. 1 arm x Suspension member	100	1,020	74
Suspension No. 1 arm x Axle carrier	100	1,020	74
Suspension No. 2 arm x Suspension member	100	1,020	74
Suspension No. 2 arm x Axle carrier	100	1,020	74
Stabilizer bracket x Suspension member	31	316	23
Stabilizer link x Stabilizer bar	39	398	29
Suspension member x Suspension member lower stopper	A 55	A 561	A 41
	B38	B388	B 28
Suspension member x Body	56	571	41
Rear wheel set nut	103	1,050	76
No. 2 Suspension arm lock nut	56	571	41

SUSPENSION (REAR) - TORQUE SPECIFICATIONS

TIRE PRESSURE WARNING RECEIVER

Part tightened	N*m	Kgf*cm	Ft.*lbf
Tire pressure warning receiver set nuts	7.5	77	66 in.*lbf

TIRE PRESSURE WARNING RECEIVER - TORQUE SPECIFICATIONS

TIRE PRESSURE WARNING VALVE AND TRANSMITTER

Part tightened	N*m	Kgf*cm	Ft.*lbf
Tire pressure warning valve and transmitter set nut	4.0	41	35 in.*lbf
Front wheel set nuts	103	1,050	76
Rear wheel set nuts	103	1,050	76

TIRE PRESSURE WARNING VALVE AND TRANSMITTER - TORQUE SPECIFICATIONS

TIRE PRESSURE WARNING ECU

Part tightened	N*m	Kgf*cm	Ft.*lbf
Tire pressure warning ECU set nut	7.5	77	66 in.*lbf

TIRE PRESSURE WARNING ECU - TORQUE SPECIFICATIONS

Part tightened	N*m	Kgf*cm	Ft.*lbf
Brake actuator x Brake actuator bracket	5.4	55	48 in.*lbf
Brake actuator bracket x Body	19	195	14
Brake actuator x Brake line	15 (14)	155 (143)	11 (10)
Front speed sensor x Knuckle	8.0	82	71 in.*lbf
Front speed sensor x Body	5.0	51	44 in.*lbf
Front speed sensor x Absorber	19	194	14
Yaw rate and acceleration sensor	13	133	10
(): For use with SST

BRAKE CONTROL - TORQUE SPECIFICATIONS

Parts tightened	N*m	Kgf*cm	Ft.*lbf
Brake master cylinder x Brake tube	15 (14)	155 (143)	11 (10)
Brake booster clevis lock nut	26	265	19
Brake light switch	1.5	15	13 in.*lbf
Brake pedal support assembly x Instrument panel reinforcement assembly	19	194	14
Brake pedal support assembly x Body	19	194	14
Brake master cylinder x Brake booster	13	133	10
Brake booster assembly x Brake pedal support assembly	13	133	10
Front brake cylinder mounting x Steering knuckle	107	1,090	79
Bleeder plug	8.3	85	73 in.*lbf
Front disc brake cylinder mounting x Front disc brake cylinder assembly	34	350	25
Front disc brake cylinder assembly x Flexible hose	29	300	21
Flexible hose x Tube	15 (14)	155 (143)	11 (10)
Front flexible hose x Absorber	19	194	14
Rear disc brake cylinder mounting set bolt	62	632	46
Rear disc brake cylinder mounting x Rear disc brake cylinder assembly	27	275	20
Rear disc brake cylinder assembly x Flexible hose	33	337	24
Rear flexible hose x Absorber	19	194	14
(): For use with SST

BRAKE - TORQUE SPECIFICATIONS

Parts tightened		N*m	Kgf*cm	Ft.*lbf
Wheel nut		103	1050	76
No. 1 wire adjusting nut x Lock nut		5.4	55	48 in.*lbf
Parking brake pedal assembly x Body		39	398	29
No. 1 parking brake cable assembly x Body	Bolt	15	153	11
No. 1 parking brake cable assembly x Body	Nut	5.4	55	48 in.*lbf
No. 1 parking brake cable assembly x No. 4 parking brake cable assembly		5.4 (5.0)	55 (51)	48 in.lbf (44 in.lbf)
Floor shift lever assembly x Body		12	122	9
No. 3 parking brake cable assembly x Body	Bolt (A)	8.5	87	75 in.*lbf
	Bolt (B)	6.0	61	53 in.*lbf
	Nut (C)	6.0	61	53 in.*lbf
No. 3 parking brake assembly x Backing plate		8.0	82	71 in.*lbf
Rear disc brake caliper set bolt		62	632	46
Parking brake shoe guide plate set bolt		18	184	13

PARKING BRAKE - TORQUE SPECIFICATIONS

STEERING COLUMN ASSEMBLY

Part tightened	N*m	Kgf*cm	Ft.*lbf
Steering intermediate shaft assembly x Steering column assembly	35	360	26
Steering column assembly set nuts	21	214	16
Steering column assembly set bolt	21	214	16
Steering intermediate shaft assembly x Power steering link assembly	35	360	26
Front wheel LH set nuts	103	1,050	76
Lower steering column cover x Upper steering column cover	2.0	20	18 in.*lbf
Steering wheel assembly set nut	50	510	37
Multiplex tilt and telescopic ECU set screws	1.5	15	13 in.*lbf

STEERING COLUMN - TORQUE SPECIFICATIONS

VANE PUMP

Part tightened	N*m	Kgf*cm	Ft.*lbf
Vane pump rear housing x Vane pump front housing	22	224	16
Pressure port union x Vane pump front housing	69	704	51
Power steering fluid pressure switch x Vane pump assembly	21	214	16
Power steering suction port union x Vane pump assembly	12	122	9
Vane pump assembly set bolts	29 (43)	294 (439)	21 (32)
Pressure feed tube assembly clamp set bolt	9.8	100	87 in.*lbf
Pressure feed tube assembly x Vane pump assembly (union bolt)	50	510	37
Front wheel RH set nuts	103	1,050	76
(): For use without SST

VANE PUMP - TORQUE SPECIFICATIONS

POWER STEERING LINK

Part tightened	N*m	Kgf*cm	Ft.*lbf
Power steering control valve housing x Rack housing	21	214	16
Control valve lock nut	25	250	18
Rack housing cap	54	546	40
Steering rack end sub-assembly	60 (84)	613 (852)	44 (62)
Right turn pressure tube x Power steering link assembly (union nut)	11 (13)	114 (128)	8 (9)
Left turn pressure tube x Power steering link assembly (union nut)	11 (13)	114 (128)	8 (9)
Power steering link assembly set bolts	70	714	52
Pressure feed tube assembly clamp set bolts	9.8	100	87 in.*lbf
Pressure feed tube assembly x Power steering link assembly (union nut)	22 (25)	227 (250)	16 (18)
Tie rod assembly x Steering knuckle	49	500	36
Steering intermediate shaft assembly x Power steering link assembly	35	360	26
Front wheels set nuts	103	1,050	76
(): For use without SST

POWER STEERING LINK - TORQUE SPECIFICATIONS

Part Tightened	N*m	Kgf*cm	Ft.*lbf
AIR CONDITIONING UNIT
Air conditioning unit assembly x Body	9.8	100	87 in.*lbf
Instrument panel reinforcement assembly x Body (Collar)	6.0	61	53 in.*lbf
Instrument panel reinforcement assembly x Body (Passenger seat)	20	204	15
Instrument panel reinforcement assembly x Body (Driver seat)	17	175	13
Air conditioning tube assembly x Cooler expansion valve	3.5	35	30 in.*lbf
Suction pipe sub-assembly x Air conditioning tube assembly	9.8	100	87 in.*lbf
BLOWER UNIT
Air conditioning unit assembly x Body	9.8	100	87 in.*lbf
Instrument panel reinforcement assembly x Body (Collar)	6.0	61	53 in.*lbf
Instrument panel reinforcement assembly x Body (Passenger seat)	20	204	15
Instrument panel reinforcement assembly x Body (Driver seat)	17	175	13
Suction pipe sub-assembly x Air conditioning tube assembly	9.8	100	87 in.*lbf
Blower assembly x Instrument panel reinforcement assembly	9.8	100	87 in.*lbf
COMPRESSOR AND MAGNETIC CLUTCH
Compressor and magnetic clutch x Engine	25	255	18
No. 1 cooler refrigerant discharge hose x Compressor and magnetic clutch	9.8	100	87 in.*lbf
No. 1 cooler refrigerant suction hose x Compressor and magnetic clutch	9.8	100	87 in.*lbf
Magnet clutch hub x Cooler compressor assembly	18	184	13
CONDENSER
Cooler condenser assembly x Radiator assembly	5.0	51	44 in.*lbf
Cooler refrigerant discharge pipe x Cooler condenser assembly	9.8	100	87 in.*lbf
Liquid tube sub-assembly x Cooler condenser assembly	9.8	100	87 in.*lbf
Cap x cooler condenser assembly	2.9	30	26 in.*lbf
SMOG VENTILATION SENSOR
Smog ventilation sensor x Body	9.8	100	87 in.*lbf

AIR CONDITIONING - TORQUE SPECIFICATIONS

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Steering pad x Steering wheel assembly	8.8	90	78 in.*lbf
Driver side knee airbag assembly x Instrument panel reinforcement	10	102	7
Front passenger side knee airbag assembly x Instrument panel reinforcement	10	102	7
Curtain shield airbag assembly x Body	11	112	8
Rear seat side airbag assembly x Body	8.0	82	71 in.*lbf
Center airbag sensor assembly x Body	18	184	13
Front airbag sensor x Body	18	184	13
Side airbag sensor x Body	9.0	92	80 in.*lbf
Rear airbag sensor x Body	9.0	92	80 in.*lbf
Seat position sensor x Front seat assembly	8.0	82	71 in.*lbf
Front seat assembly RH x Body	37	377	27
Front seat outer belt assembly RH x Front seat assembly RH	42	428	31
Occupant classification ECU x Front seat assembly RH	3.0	31	27 in.*lbf

SUPPLEMENTAL RESTRAINT SYSTEM - TORQUE SPECIFICATIONS

Part Tightened	N*m	Kgf*cm	Ft.*lbf
FRONT SEAT INNER BELT ASSEMBLY
Front seat inner belt assembly x Front seat assembly	42	428	31
Front seat outer belt assembly (Floor anchor) x Front seat assembly	42	428	31
FRONT SEAT OUTER BELT ASSEMBLY
Front seat outer belt assembly (Floor anchor) x Front seat assembly	42	428	31
Front seat outer belt assembly (Shoulder anchor) x Front shoulder belt anchor adjuster assembly	42	428	31
Front shoulder belt anchor adjuster assembly x Body	42	428	31
Front seat outer belt assembly (For upper bolt) x Body	7.5	77	66 in.*lbf
Front seat outer belt assembly (For lower bolt) x Body	42	428	31
REAR SEAT INNER BELT ASSEMBLY
Rear seat inner with center belt assembly LH x Body	42	428	31
Rear seat inner with center belt assembly RH (Floor anchor) x Body	42	428	31
Rear seat 3 point type belt assembly LH (Floor anchor) x Body	42	428	31
Rear seat 3 point type belt assembly RH (Floor anchor) x Body	42	428	31
Rear seat inner with center belt assembly RH x Body	42	428	31
REAR SEAT OUTER BELT ASSEMBLY
Rear seat 3 point type belt assembly (For front bolt) x Body	7.5	77	66 in.*lbf
Rear seat 3 point type belt assembly (For rear bolt) x Body	42	428	31
CHILD RESTRAINT SEAT TETHER ANCHOR
Child restraint seat tether anchor bracket x Body	21	214	16
CHILD RESTRAINT SEAT ANCHOR BRACKET
Child restraint seat anchor bracket sub-assembly x Body	18	184	13
SEAT BELT CONTROL ECU
Seat belt control ECU x Body	5.0	51	44 in.*lbf

SEAT BELT - TORQUE SPECIFICATIONS

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Security horn assembly x Body	31	316	23

THEFT DETERRENT SYSTEM - TORQUE SPECIFICATIONS

Hood lock x Body

8.0

71 in.*lbf

THEFT DETERRENT SYSTEM - TORQUE SPECIFICATIONS

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Cruise control main switch x Steering wheel	2.4	24	21 in.*lbf
Distance control ECU x Body	5.0	51	44 in.*lbf
Millimeter wave radar sensor x Body	5.5	56	49 in.*lbf
Certification ECU with instrument panel wire x Body	8.0	82	71 in.*lbf

CRUISE CONTROL - TORQUE SPECIFICATIONS

Part Tightened	N*m	Kgf*cm	Ft.*lbf
HEADLIGHT ASSEMBLY
Headlight assembly x Body	5.4	55	48 in.*lbf
REAR COMBINATION LIGHT ASSEMBLY
Rear combination assembly x Body	5.4	55	48 in.*lbf
Rear light assembly x Body	5.4	55	48 in.*lbf
FRONT DOOR COURTESY SWITCH
Front door courtesy switch assembly x Body	8.0	82	71 in.*lbf
REAR DOOR COURTESY SWITCH
Rear door courtesy switch assembly x Body	8.0	82	71 in.*lbf
HEIGHT CONTROL SENSOR
Height control sensor sub-assembly x Lower arm	5.4	55	48 in.*lbf
Height control sensor sub-assembly x Rear suspension member	8.0	82	71 in.*lbf

LIGHTING - TORQUE SPECIFICATIONS

Part Tightened	N*m	Kgf*cm	Ft.*lbf
FRONT WIPER MOTOR
Front wiper arm and blade assembly LH x Windshield wiper motor and link assembly	22	224	16
Front wiper arm and blade assembly RH x Windshield wiper motor and link assembly	22	224	16
Windshield wiper motor and link assembly x Body	5.5	56	49 in.*lbf
Windshield wiper motor assembly x Windshield wiper link assembly	5.4	55	48 in.*lbf

WIPER AND WASHER - TORQUE SPECIFICATIONS

Part Tightened	N*m	Kgf*cm	Ft*lbf
Front door lock assembly x Door panel	5.0	51	44 in.*lbf
Door outside handle x Door outside handle frame	4.0	41	35 in.*lbf

DOOR LOCK - TORQUE SPECIFICATIONS

REAR DOOR LOCK

Part Tightened	N*m	Kgf*cm	Ft*lbf
Rear door lock assembly x Door panel	5.0	51	44 in.*lbf
Door outside handle x Door outside handle frame	4.0	41	35 in.*lbf

REAR DOOR LOCK - TORQUE SPECIFICATIONS

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Steering pad switch x Steering wheel	2.4	24	21 in.*lbf
Upper steering column cover x Lower steering column cover	2.0	20	18 in.*lbf

METER - TORQUE SPECIFICATIONS

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Amplifier antenna assembly x Body	7.0	71	62 in.*lbf
Steering pad switch assembly x Steering wheel assembly	2.4	25	21 in.*lbf
Certification ECU with instrument Panel Wire x Body	8.0	82	71 in.*lbf

AUDIO / VISUAL - TORQUE SPECIFICATIONS

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Low pitched horn x Body	20	204	15
High pitched horn x Body	20	204	15

HORN - TORQUE SPECIFICATIONS

Part Tightened	N*m	Kgf*cm	Ft.*lbf
POWER WINDOW REGULATOR MOTOR
Front power window regulator motor assembly x Front door window regulator sub-assembly	5.4	55	48 in.*lbf
Front door window regulator sub-assembly x Front door	11	112	8.1
Front door glass sub-assembly x Front door window regulator sub-assembly	5.5	56	49 in.*lbf
Rear power window regulator motor assembly x Rear door window regulator sub-assembly	5.4	55	48 in.*lbf
Rear door window regulator sub-assembly x Rear door	11	112	8.1
WINDSHIELD GLASS
Inner rear view mirror assembly x Windshield glass	1.8	18	16 in.*lbf
No. 1 Slide roof glass sub-assembly x Body	2.0	20	18 in.*lbf
Sliding roof side garnish x Body	4.0	41	35 in.*lbf
Front wiper arm and blade assembly x Windshield wiper motor and link assembly	22	224	16
BACK WINDOW GLASS
Rear seat inner with center belt assembly RH x Body	42	428	31
Rear seat 3 point type belt assembly x Body	42	428	31
Rear seat airbag x Body	8.0	82	71 in.*lbf
Rear seat back assembly x Body	18	184	13

WINDSHIELD / WINDOWGLASS - TORQUE SPECIFICATIONS

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Inner rear view mirror x Windshield glass	1.8	18	16 in.*lbf
Outer rear view mirror assembly x Door panel	5.5	56	49 in.*lbf

MIRROR - TORQUE SPECIFICATIONS

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Instrument panel reinforcement x Passenger airbag	20	204	15
Upper steering column cover x Lower steering column cover	2.0	20	18 in.*lbf
Instrument panel safety pad x No. 2 antenna cord sub-assembly	7.0	71	62 in.*lbf

INSTRUMENT PANEL - TORQUE SPECIFICATIONS

FRONT SEAT

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Front seatback cover bracket x Front seat frame	5.0	51	44 in.*lbf
Front seat x Body	37	377	27

FRONT SEAT - TORQUE SPECIFICATIONS

REAR SEAT

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Rear center seat armrest assembly x Rear seatback	8.0	82	71 in.*lbf
Rear seatback assembly x Body	18	184	13

REAR SEAT - TORQUE SPECIFICATIONS

SEAT CLIMATE CONTROL BLOWER (for Seat Cushion)

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Seat cushion climate control blower x seat cushion spring	2.6	27	23 in.*lbf

SEAT CLIMATE CONTROL BLOWER (FOR SEAT CUSHION) - TORQUE SPECIFICATIONS

Part Tightened

N*m

Kgf*cm

Ft.*lbf

ENGINE HOOD / DOOR - TORQUE SPECIFICATIONS

HOOD
Hood hinge x Hood panel	13	133	10
Hood lock x Body	8.0	82	71 in.*lbf
Hood stay bracket x Hood panel	22	224	16
FRONT DOOR
Door check x Body	27	275	20
Door check x Door panel	8.0	82	71 in.*lbf
Door hinge x Body	26	265	19
Door hinge x Door panel	43	439	32
Door lock x Door panel	5.5	56	49 in.*lbf
Door lock striker x Body	23	235	17
Power window regulator motor x Window regulator	5.4	55	48 in.*lbf
Window regulator x Door panel	11	112	8.1
Door glass x Window regulator	5.5	56	49 in.*lbf
Outer rear view mirror x Door panel	5.5	56	49 in.*lbf
Door lock cylinder x Door outside handle frame	4.0	41	35 in.*lbf
Door outside handle x Door outside handle frame	4.0	41	35 in.*lbf
Door outside handle frame x Door panel	4.0	41	35 in.*lbf
REAR DOOR
Door check x Body	27	275	20
Door check x Door panel	5.0	51	44 in.*lbf
Door hinge x Body	26	265	19
Door hinge x Door panel	43	439	32
Door lock x Door panel	5.5	56	49 in.*lbf
Door lock striker x Body	23	235	17
Power window regulator motor x Window regulator	5.4	55	48 in.*lbf
Window regulator x Door panel	11	112	8.1
Door outside handle cover x Door outside handle frame	4.0	41	35 in.*lbf
Door outside handle x Door outside handle frame	4.0	41	35 in.*lbf
Door outside handle frame x Door panel	4.0	41	35 in.*lbf
LUGGAGE DOOR
Luggage door hinge x Door panel	8.0	82	71 in.*lbf
Luggage lock striker x Body	5.5	56	49 in.*lbf
Luggage lock x Door panel	5.5	56	49 in.*lbf
Fuel lid opener motor assembly x Body	5.5	56	49 in.*lbf

ENGINE HOOD / DOOR - TORQUE SPECIFICATIONS

Part tightened		N*m	Kgf*cm	Ft.*lbf
Front bumper assembly set screw (A)		2.0	20	18 in.*lbf
Front bumper reinforcement x Body		72	734	53
Rear bumper assembly x Body	Bolt	5.5	56	49 in.*lbf
Rear bumper assembly x Body	Nut	2.0	20	18 in.*lbf
Rear bumper reinforcement x Body		68	693	50
Rear bumper side support x Body		2.0	20	18 in.*lbf

EXTERIOR - TORQUE SPECIFICATIONS

Part Tightened	N*m	Kgf*cm	Ft.*lbf
SLIDING ROOF HOUSING (for Glass Roof)
No. 1 sliding roof glass sub-assembly x Sliding roof housing panel	2.0	20	18 in.*lbf
No. 2 sliding roof glass sub-assembly x Sliding roof housing panel	2.0	20	18 in.*lbf
Sliding roof side garnish LH x Sliding roof housing panel	4.0	41	35 in.*lbf
Sliding roof side garnish RH x Sliding roof housing panel	4.0	41	35 in.*lbf
Sliding roof housing assembly (Nut A) x Sliding roof housing panel	7.0	71	62 in.*lbf
Sliding roof housing assembly (Nut B) x Sliding roof housing panel	5.4	55	48 in.*lbf
Sliding roof housing assembly ("TORX" screw) x Sliding roof housing panel	4.0	41	35 in.*lbf
Front sliding roof housing mounting bracket LH (Bolt) x Body	8.0	82	71 in.*lbf
Front sliding roof housing mounting bracket LH (Nut) x Sliding roof housing panel	5.5	56	49 in.*lbf
Front sliding roof housing mounting bracket RH (Bolt) x Body	8.0	82	71 in.*lbf
Front sliding roof housing mounting bracket RH (Nut) x Sliding roof housing panel	5.5	56	49 in.*lbf
Center sliding roof housing mounting bracket LH (Bolt) x Body	8.0	82	71 in.*lbf
Center sliding roof housing mounting bracket LH (Nut) x Sliding roof housing panel	5.5	56	49 in.*lbf
Center sliding roof housing mounting bracket RH (Bolt) x Body	8.0	82	71 in.*lbf
Center sliding roof housing mounting bracket RH (Nut) x Sliding roof housing panel	5.5	56	49 in.*lbf
Rear sliding roof housing mounting bracket LH (Bolt) x Body	8.0	82	71 in.*lbf
Rear sliding roof housing mounting bracket LH (Nut) x Sliding roof housing panel	5.5	56	49 in.*lbf
Rear sliding roof housing mounting bracket RH (Bolt) x Body	8.0	82	71 in.*lbf
Rear sliding roof housing mounting bracket RH (Nut) x Sliding roof housing panel	5.5	56	49 in.*lbf
Sliding roof drive gear sub-assembly (Bolt and Nut) x Sliding roof housing sub-assembly	5.4	55	48 in.*lbf
Sliding roof housing panel x Body	5.5	56	49 in.*lbf
Sliding roof plate LH x Sliding roof housing assembly	4.0	41	35 in.*lbf
Sliding roof plate RH x Sliding roof housing assembly	4.0	41	35 in.*lbf
Front sliding roof sunshade stopper LH x Sliding roof housing assembly	4.0	41	35 in.*lbf
Front sliding roof sunshade stopper RH x Sliding roof housing assembly	4.0	41	35 in.*lbf
Rear sliding roof sunshade stopper LH x Sliding roof housing assembly	4.0	41	35 in.*lbf
Rear sliding roof sunshade stopper RH x Sliding roof housing assembly	4.0	41	35 in.*lbf
No. 3 sliding roof glass sub-assembly x Sliding roof housing panel	5.4	55	48 in.*lbf
SLIDING ROOF HOUSING (for Standard)
Sliding roof glass sub-assembly x Sliding roof housing sub-assembly	5.5	56	49 in.*lbf
Sliding roof housing sub-assembly (Bolt) x Body	8.0	82	71 in.*lbf
Sliding roof housing sub-assembly (Nut) x Body	5.5	56	49 in.*lbf
Sliding roof drive gear sub-assembly x Sliding roof housing sub-assembly	5.4	55	48 in.*lbf
Sliding roof piece sub-assembly LH x Sliding roof housing sub-assembly	2.0	20	18 in.*lbf
Sliding roof piece sub-assembly RH x Sliding roof housing sub-assembly	2.0	20	18 in.*lbf
Sliding roof side stopper x Sliding roof housing sub-assembly	2.0	20	18 in.*lbf

SLIDING ROOF - TORQUE SPECIFICATIONS

Service Specifications: Specifications Lexus ES XV40

SPECIFIED TORQUE FOR STANDARD BOLTS

TORQUE SPECIFICATIONS

More articles — Service Specifications

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