Audio & Visual System: Removal & Installation Lexus ES XV30 facelift

REPLACEMENT

HINT

COMPONENTS: See COMPONENTS

Scheme 65

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Scheme 68

1. SHIP MODE SETTING (W/ CD CHANGER) Take out all of the CDs. NOTE: If they cannot be taken out, do not attempt to take out forcibly and send the unit for repair. While simultaneously pressing the "SEEK UP" and "DISC" switches, turn the ignition switch to ACC. HINT: When the ship mode has been set, "SHIP" must be displayed. Turn the ignition switch to OFF and disconnect the battery negative terminal. NOTE: Connecting the battery negative terminal automatically finishes the ship mode.
2. REMOVE AIR CONDITIONER CONTROL ASSEMBLY (See «REPLACEMENT»(ref-210444-S11922720182005122100000) )
3. REMOVE RADIO RECEIVER PANEL (See «REPLACEMENT»(ref-210444-S11922720182005122100000) )
4. SHIP MODE CONFIRMATION(W/ CD CHANGER) See the back side of the radio receiver assy and check that the window provided for mode checking is red. NOTE: If not, perform the ship mode setting again.
5. REMOVE STEREO COMPONENT CONTROLLER ASSY Remove the 6 screws and stereo component controller assy together with the bracket. NOTE: If it has the stereo component controller assy, do not touch the front surface to prevent the damage or dirty at the LCD part and on the substrate. Do not touch on the back surface of the radio receiver panel. Do not twist the panel. Do not press strongly from the back surface. Do not remove the radio bracket for not causing the ill-fitted condition. When replacing stereo component controller assy, it must be replaced together with the radio bracket. (It is because radio bracket requires the adjustment when installing the radio receiver)
6. INSTALL STEREO COMPONENT CONTROLLER ASSY Install the 6 screws and stereo component controller assy. NOTE: At the installation of the panel assy and the body assy, check that no gap exists between the panel assy and the body assy after tightening the screw. When replacing stereo component controller assy, it must be replaced together with the radio bracket.

HINT

COMPONENTS: See COMPONENTS

Scheme 69

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Scheme 71

1. REMOVE AIR CONDITIONER CONTROL ASSEMBLY (See «REPLACEMENT»(ref-210444-S11922720182005122100000) )
2. REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSY CENTER (See «REPLACEMENT»(ref-210444-S11922720182005122100000) )
3. REMOVE NAVIGATION RECEIVER ASSY Remove the 4 screws and navigation receiver assy.
4. REMOVE RADIO RECEIVER BRACKET NO.1 Remove the 3 screws and radio receiver bracket No.1
5. REMOVE RADIO RECEIVER BRACKET NO.1 Remove the 3 screws and radio receiver bracket No.1

HINT

COMPONENTS: See COMPONENTS

Scheme 72

1. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSY (See «OVERHAUL»(ref-210458-S21118897402005122100000) )
2. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH LH (See «OVERHAUL»(ref-210458-S21118897402005122100000) )
3. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG LH (See «OVERHAUL»(ref-210458-S21118897402005122100000) )
4. REMOVE FRONT DOOR TRIM BOARD SUB-ASSY LH (See «OVERHAUL»(ref-210458-S21118897402005122100000) )
5. REMOVE FRONT NO.1 SPEAKER ASSY Disconnect the connector. Remove the 3 screws and front No.1 speaker assy.

HINT

COMPONENTS: See COMPONENTS

Scheme 73

1. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSY (See «OVERHAUL»(ref-210458-S21118897402005122100000) )
2. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH LH (See «OVERHAUL»(ref-210458-S21118897402005122100000) )
3. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG LH (See «OVERHAUL»(ref-210458-S21118897402005122100000) )
4. REMOVE FRONT DOOR TRIM BOARD SUB-ASSY LH (See «OVERHAUL»(ref-210458-S21118897402005122100000) )
5. REMOVE FRONT NO.2 SPEAKER ASSY Remove the 3 screws and front No.2 speaker assy.

HINT

COMPONENTS: See COMPONENTS

Scheme 74

1. REMOVE POWER WINDOW REGULATOR SWITCH ASSY REAR (See «OVERHAUL»(ref-210459-S29063300052005122100000) )
2. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG LH (See «OVERHAUL»(ref-210459-S29063300052005122100000) )
3. REMOVE REAR DOOR TRIM BOARD SUB-ASSY LH (See «OVERHAUL»(ref-210459-S29063300052005122100000) )
4. REMOVE REAR SPEAKER ASSY Disconnect the connector. Remove the 3 screws and rear speaker assy.

HINT

COMPONENTS: See COMPONENTS

Scheme 75

Scheme 76

1. REMOVE REAR SEAT CUSHION ASSY (See «OVERHAUL»(ref-210448-S25180276282005122100000) )
2. REMOVE REAR SEAT BACK ASSY (See «OVERHAUL»(ref-210448-S25180276282005122100000) )
3. REMOVE ROOF SIDE GARNISH INNER RH (See )
4. REMOVE ROOF SIDE GARNISH INNER LH
5. REMOVE REAR SEAT SHOULDER BELT COVER (See REPLACEMENT )
6. REMOVE PACKAGE TRAY TRIM PANEL ASSY Remove the 3 bolts and floor anchor of the seat belt. Pull the package tray trim panel assy upward to disengage 2 clips. Put the anchor part of the seat belt through the slit part. Disconnect the connector. w/o RR window shade assy: Pull it as shown in the illustration to disengage 6 claws, and remove the package tray trim panel assy. w/ RR window shade assy: Pull it as shown in the illustration and remove the package tray trim panel assy.
7. REMOVE REAR SEAT 3 POINT TYPE BELT ASSY OUTER (See REPLACEMENT )
8. REMOVE REAR SEAT INNER W/CENTER BELT ASSY RH (See REPLACEMENT )
9. REMOVE REAR SEAT INNER W/CENTER BELT ASSY LH (See REPLACEMENT )
10. REMOVE ROOM PARTITION PANEL INSULATOR
11. REMOVE REAR SPEAKER ASSY NO.2 Disconnect the connector. Remove the 4 screws and rear speaker assy No.2.
12. INSTALL REAR SEAT INNER W/CENTER BELT ASSY RH (See REPLACEMENT )
13. INSTALL REAR SEAT 3 POINT TYPE BELT ASSY OUTER (See REPLACEMENT )
14. INSTALL REAR SEAT INNER W/CENTER BELT ASSY LH (See )
15. INSTALL ROOF SIDE GARNISH INNER RH (See )
16. INSTALL ROOF SIDE GARNISH INNER LH
17. INSTALL REAR SEAT BACK ASSY (See OVERHAUL )
18. INSTALL REAR SEAT CUSHION ASSY (See OVERHAUL )

HINT

COMPONENTS: See COMPONENTS

Scheme 77

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Scheme 82

1. REMOVE FRONT DOOR SCUFF PLATE LH(EXCEPT MARK LEVINSON AMPLIFIER TYPE) (See «REPLACEMENT»(ref-210444-S11922720182005122100000) )
2. REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.1 (EXCEPT MARK LEVINSON AMPLIFIER TYPE) (See «REPLACEMENT»(ref-210444-S11922720182005122100000) )
3. REMOVE INSTRUMENT PANEL SUB-ASSY LOWER(EXCEPT MARK LEVINSON AMPLIFIER TYPE) (See «REPLACEMENT»(ref-210444-S11922720182005122100000) )
4. REMOVE STEREO COMPONENT AMPLIFIER ASSY(EXCEPT MARK LEVINSON AMPLIFIER TYPE) Disconnect the connectors. Remove the 2 nuts and stereo component amplifier assy.
5. REMOVE AMPLIFIER BRACKET NO.1 (EXCEPT MARK LEVINSON AMPLIFIER TYPE Remove the 2 screws and amplifier bracket No.1.
6. REMOVE AMPLIFIER BRACKET NO.2(EXCEPT MARK LEVINSON AMPLIFIER TYPE) Remove the 2 screws and amplifier bracket No.2.
7. REMOVE LUGGAGE COMPARTMENT FLOOR MAT(MARK LEVINSON AMPLIFIER TYPE)
8. REMOVE LUGGAGE COMPARTMENT TRIM HOOK NO.1 (MARK LEVINSON AMPLIFIER TYPE) (See REPLACEMENT )
9. REMOVE REAR FLOOR FINISH PLATE(MARK LEVINSON AMPLIFIER TYPE) (See REPLACEMENT )
10. REMOVE LUGGAGE COMPARTMENT TRIM COVER INNER RH(MARK LEVINSON AMPLIFIER TYPE) (See REPLACEMENT )
11. REMOVE STEREO COMPONENT AMPLIFIER ASSY(MARK LEVINSON AMPLIFIER TYPE) Disconnect the connectors. Remove the 3 nuts and stereo component amplifier assy.
12. REMOVE AMPLIFIER BRACKET NO.1 (MARK LEVINSON AMPLIFIER TYPE) Remove the 2 screws and amplifier bracket No.1.
13. REMOVE AMPLIFIER BRACKET NO.2(MARK LEVINSON AMPLIFIER TYPE) Remove the 2 screws and amplifier bracket No.2.

HINT

COMPONENTS: See COMPONENTS

Scheme 83

1. SHIP MODE SETTING(W/ CD CHANGER) (See «REPLACEMENT»(ref-210437-S08514139112005122100000) )
2. REMOVE FRONT DOOR SCUFF PLATE LH (See «REPLACEMENT»(ref-210444-S11922720182005122100000) )
3. REMOVE FRONT DOOR SCUFF PLATE RH
4. REMOVE INSTRUMENT PANEL SUB-ASSY UPPER (See «REPLACEMENT»(ref-210444-S11922720182005122100000) )
5. REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.1 (See «REPLACEMENT»(ref-210444-S11922720182005122100000) )
6. REMOVE INSTRUMENT PANEL SUB-ASSY LOWER (See «REPLACEMENT»(ref-210444-S11922720182005122100000) )
7. REMOVE CONSOLE PANEL SUB-ASSY UPPER (See «REPLACEMENT»(ref-210444-S11922720182005122100000) )
8. REMOVE CONSOLE PANEL UPPER REAR (See «REPLACEMENT»(ref-210444-S11922720182005122100000) )
9. REMOVE CONSOLE BOX CARPET
10. REMOVE RR CONSOLE BOX (See «REPLACEMENT»(ref-210444-S11922720182005122100000) )
11. REMOVE INSTRUMENT PANEL FINISH PANEL END LH (See «REPLACEMENT»(ref-210444-S11922720182005122100000) )
12. REMOVE INSTRUMENT PANEL FINISH PANEL END RH
13. REMOVE AIR CONDITIONER CONTROL ASSEMBLY (See «REPLACEMENT»(ref-210444-S11922720182005122100000) )
14. REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSY CENTER (W/ LEXUS NAVIGATION SYSTEM) (See «REPLACEMENT»(ref-210444-S11922720182005122100000) )
15. REMOVE RADIO RECEIVER PANEL (W/O LEXUS NAVIGATION SYSTEM) (See «REPLACEMENT»(ref-210444-S11922720182005122100000) )
16. SHIP MODE CONFIRMATION(W/ CD CHANGER) (See «REPLACEMENT»(ref-210437-S08514139112005122100000) )
17. REMOVE SEAT TRACK BRACKET COVER OUTER FRONT RH
18. REMOVE SEAT TRACK BRACKET COVER INNER FRONT RH
19. REMOVE FRONT SEAT TRACK COVER RH REAR INNER
20. REMOVE FRONT SEAT TRACK COVER RH REAR OUTER
21. REMOVE FRONT SEAT ASSY RH (See OVERHAUL )
22. REMOVE SEAT TRACK BRACKET COVER OUTER FRONT LH
23. REMOVE SEAT TRACK BRACKET COVER INNER FRONT LH
24. REMOVE FRONT SEAT TRACK COVER RH REAR OUTER
25. REMOVE FRONT SEAT TRACK COVER LH REAR OUTER
26. REMOVE FRONT SEAT ASSY LH (See OVERHAUL )
27. REMOVE REAR SEAT CUSHION ASSY (See OVERHAUL )
28. REMOVE REAR SEAT BACK ASSY (See OVERHAUL )
29. REMOVE ROOF SIDE GARNISH INNER RH (See )
30. REMOVE ROOF SIDE GARNISH INNER LH
31. REMOVE AIR DUCT REAR NO.2 (See )
32. REMOVE ANTENNA CORD SUB-ASSY Remove the nut and 2 bolts. Disconnect the connectors. Remove the 13 clamps and antenna cord sub-assy.
33. INSTALL ROOF SIDE GARNISH INNER RH (See )
34. INSTALL ROOF SIDE GARNISH INNER LH
35. INSTALL REAR SEAT BACK ASSY (See OVERHAUL )
36. INSTALL REAR SEAT CUSHION ASSY (See OVERHAUL )
37. INSTALL FRONT SEAT ASSY LH (See OVERHAUL )
38. INSTALL FRONT SEAT ASSY RH (See OVERHAUL )

HINT

COMPONENTS: See COMPONENTS

Scheme 84

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Scheme 87

1. REMOVE NAVIGATION ECU COVER Disengage the 2 clips and 2 claws, then remove the navigation ECU cover.
2. REMOVE NAVIGATION ECU Remove the 2 clamps. Disconnect the connectors. Remove the 2 bolts and navigation ECU.
3. REMOVE NAVIGATION ECU BRACKET Remove the 4 screws and the navigation ECU bracket.

HINT

COMPONENTS: See COMPONENTS

Scheme 88

1. REMOVE REAR SEAT CUSHION ASSY (See OVERHAUL )
2. REMOVE REAR SEAT BACK ASSY (See OVERHAUL )
3. REMOVE ROOF SIDE GARNISH INNER RH (See )
4. REMOVE ROOF SIDE GARNISH INNER LH
5. REMOVE REAR SEAT SHOULDER BELT COVER (See REPLACEMENT )
6. REMOVE PACKAGE TRAY TRIM PANEL ASSY (See «REPLACEMENT»(ref-210437-S42231227972005122100000) )
7. REMOVE REAR SEAT 3 POINT TYPE BELT ASSY OUTER (See REPLACEMENT )
8. REMOVE REAR SEAT INNER W/CENTER BELT ASSY RH (See REPLACEMENT )
9. REMOVE REAR SEAT INNER W/CENTER BELT ASSY LH (See REPLACEMENT )
10. REMOVE ROOM PARTITION PANEL INSULATOR
11. REMOVE NAVIGATION ANTENNA ASSY Disconnect the connector. Remove the screw and 6 clamps, then remove the navigation antenna assy.
12. INSTALL REAR SEAT INNER W/CENTER BELT ASSY RH (See REPLACEMENT )
13. INSTALL REAR SEAT 3 POINT TYPE BELT ASSY OUTER (See )
14. INSTALL REAR SEAT INNER W/CENTER BELT ASSY LH (See )
15. INSTALL ROOF SIDE GARNISH INNER RH (See )
16. INSTALL ROOF SIDE GARNISH INNER LH
17. INSTALL REAR SEAT BACK ASSY (See OVERHAUL )
18. INSTALL REAR SEAT CUSHION ASSY (See OVERHAUL )

HINT

COMPONENTS: See COMPONENTS

Scheme 89

Scheme 90

Scheme 91

1. REMOVE CONSOLE PANEL SUB-ASSY UPPER (See «REPLACEMENT»(ref-210444-S11922720182005122100000) )
2. REMOVE CONSOLE PANEL UPPER REAR (See «REPLACEMENT»(ref-210444-S11922720182005122100000) )
3. REMOVE FRONT ASH RECEPTACLE ASSY
4. REMOVE CIGARETTE LIGHTER ASSY Turn the socket in the circumference direction as shown the illustration, disengage the claw between the socket and the cigarette lighter indicator lens, and push out the socket to the room side. Disengage the 2 claws and remove the cigarette lighter indicator lens. Remove the cigarette lighter bulb. Remove the cigarette lighter assy.

Scheme 92

Scheme 93

1. REMOVE CONSOLE PANEL SUB-ASSY UPPER (See «REPLACEMENT»(ref-210444-S11922720182005122100000) )
2. REMOVE CONSOLE PANEL UPPER REAR (See «REPLACEMENT»(ref-210444-S11922720182005122100000) )
3. REMOVE CONSOLE BOX CARPET
4. REMOVE RR CONSOLE BOX (See «REPLACEMENT»(ref-210444-S11922720182005122100000) )
5. REMOVE POWER POINT SOCKET ASSY Remove the clamp. Turn the socket in the circumference direction as shown the illustration, disengage the claw between the socket and the power point socket cover, and push out the socket to the room side. Align the socket with the notch on the power point socket cover, remove the power point socket assy to the room side.
6. INSTALL POWER POINT SOCKET ASSY Align the socket with the notch on the power point socket cover, push the power point socket assy into as hard as possible and install it.

Scheme 94

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Scheme 97

1. INSPECT WINDOW GLASS (ANTENNA WIRE) NOTE: When cleaning the glass, use a soft, dry cloth, and wiper the glass in the direction of the wire. Take care not to damage the wires. Do not use detergents or glass cleaners with abrasive ingredients. When measuring voltage, wind a piece of tin foil around the top of the negative probe and press the foil against the wire with your finger, as shown in the illustration. Inspect the continuity, at the center of each antenna wire, as shown in the illustration.
2. REPAIR WINDOW GLASS (ANTENNA WIRE) Clean the broken wire tips with a grease, wax and silicone remover. Place the masking tape along both sides of the wire to be repaired. Thoroughly mix the repair agent (Dupont paste No. 4817). Using a fine tip brush, apply a small amount to the wire. After a few minutes, remove the masking tape. Do not repair the defogger wire for at least 24 hours.