Maintenance Schedules Land Rover Range Rover L322

TORQUE SPECIFICATIONS

Scheme 1

1. A. Engine oil filler cap
2. B. Brake fluid reservoir - LHD illustrated, RHD on opposite side
3. C. Coolant expansion tank
4. D. Power steering fluid reservoir
5. E. Windshield washer fluid reservoir

Scheme 2

1. A. Brake fluid reservoir - RHD illustrated, LHD on opposite side
2. B. Engine oil filler cap
3. C. Coolant expansion tank
4. D. Power steering fluid reservoir
5. E. Windshield washer fluid reservoir

MAINTENANCE OPERATIONS

Seats and Safety Belts

Note: The following procedures should only be completed when carrying out Service Inspection 1 and Service Inspection 2.

Scheme 3

1. Check front seat fixings are secured to the floor and that the seat frames show no signs of movement.

Scheme 4

2. Check that the rear seat frame front fixings are secure and that the seat frames show no signs of movement.

Scheme 5

3. Release the catch and fold the rear seats forwards, check that the rear seat frame rear fixings are secured to the floor and that the seat frames show no signs of movement.

4. Check rear seat catch locking bars are secured to the floor and show no signs of movement.

5. Fold the rear seats back on completion.

6. Check operation of all seat controls.

7. Fully extend each safety belt and check that it returns unassisted; repeat for all belts.

8. Check entire length of safety belt webbing for signs of fraying or damage; repeat for all belts.

9. Connect each safety belt to the correct buckle, check safety belt buckle and tongue are secure; check that buckle releases tongue correctly.

10. Check all safety belt and buckle mountings and fixings for security.

11. Check front safety belt height adjusters for correct operation.

LAMPS, HORNS AND WARNING INDICATORS

1. Check side, head, fog, reversing and tail lamps for correct operation.

2. Check operation of headlamp automatic levelling system - if installed.

3. Check turn signals and hazard warning lamps for correct operation.

4. Check brake (stop) lamps for correct operation.

5. Check all exterior lamp lenses for clarity and condition; pay particular attention to headlamp and fog lamp lenses for stone chips or damage.

6. Check horn for loud, clear sound.

7. Switch on side/headlamps and check that side/headlamp reminder warning sounds when door is opened.

8. Check operation of interior courtesy lamps.

9. Check operation of all instrument pack warning and indicator lamps.

WASHERS AND WIPERS

1. Check all wiper blades for condition and signs of splits or damage.

2. Check security of wiper arms.

3. Operate front and rear windshield washers, check that jets are clear and correctly aimed.

4. Operate front and rear wipers at all speeds and check for smooth, smear free operation.

CHECK HIGH/LOW GEAR ENGAGEMENT

1. Select LOW range gear, drive vehicle forwards 3 to 4 vehicle lengths, stop vehicle and select HIGH range gear - gears must engage smoothly.

Scheme 6

1. Check battery condition by checking color of condition indicator.

1. Green = O.K.
2. Black = Battery requires charging
3. Yellow = New battery required

POLLEN FILTER

1. Replace pollen filter. Refer to Plenum Chamber .

CORROSION/COSMETIC INSPECTION

1. Carry out the annual corrosion/cosmetic inspection using the Annual Corrosion Inspection Sheet.

WHEELS AND TIRES

1. Check that tires comply with manufacturer's specification. Refer to Specifications .

2. Check/adjust tire pressures including spare. Refer to Specifications .

3. Vehicles with Uni-directional tires installed: Mark the wheel to stud relationship of each road wheel and note location of each road wheel to its respective hub.

4. Loosen road wheel nuts. Raise vehicle to a wheel free condition. Refer to Lifting .

5. Remove the road wheels.

6. Visually check tires for condition, lumps or bulges. Check tread depth across the width of the tire and around the circumference; ensure that remaining tread depth does not contravene local legislative requirements.

Note. Do not install wheels at this stage.

BRAKING SYSTEM

1. Inspect front brake pads for wear. Refer to Specifications .

2. Inspect rear brake pads for wear. Refer to Specifications .

3. Check brake calipers for signs of fluid leaks.

4. Check brake discs for condition.

5. Check all brake booster and brake system pipes and hoses for condition, chafing and leaks.

6. Clean road wheel hub spigots and apply grease, Land Rover Part Number RYL 105020 to the wheel mating surface of each spigot.

7. Vehicles with Uni-directional tires installed: Install road wheels on their respective hubs ensuring that stud to wheel relationship is maintained.

8. Vehicles with NON uni-directional tires installed: Install wheels on the opposite side of the vehicle but ensure that they are on the same axle as they were originally installed.

9. Install road wheel nuts and tighten to 140 Nm (103 lb-ft).

10. Every 3 years or 45, 000 miles (72, 000 km): Replace brake fluid. Refer to Brake System Bleeding - Vehicles With: High Performance Brakes and Refer to Brake System Bleeding - Vehicles With: Standard Brakes .

Parking Brake

1. Check the adjustment of the parking brake. Refer to Parking Brake Shoe and Lining Adjustment .

COOLING SYSTEM

1. Check specific gravity of coolant using a hydrometer.

Note. A suitable hydrometer is available from the Rover Equipment Program under Part Number 511 3302 001 00.

2. Top-up cooling system if necessary. Refer to Specifications .

3. Check the level of coolant in the expansion tank. With the engine cold, the coolant level must be to the 'UPPER LEVEL' indicator mark above the 'COLD FILL RANGE' text on the side of the expansion tank. Ignore any coolant which may be visible in the top section of the tank.

4. If topping-up is required, remove expansion tank filler cap and top-up coolant level to the 'UPPER LEVEL' indicator mark. Refer to Specifications .

5. Install expansion tank filler cap, tighten cap until ratchet is heard to 'click'.

6. Every 10 years or 150, 000 miles (240, 000 km): Replace the coolant. Cooling System Draining, Filling and Bleeding - Vehicles With: Supercharger, refer to Cooling System Draining, Filling and Bleeding - Vehicles Without: Supercharger. Refer to Engine Cooling (V8 5.0L Petrol/V8 S/C 5.0L Petrol)

IGNITION SYSTEM

1. Every 7 years or 105, 000 miles (168, 000 km) - 5.0 Liter NA and 5.0 Liter SC liter V8 engines: Replace spark plugs. Ignition Coil-On-Plug, refer to Engine Ignition (V8 5.0L Petrol/V8 S/C 5.0L Petrol)

AIR FILTERING

1. Every 4 years or 60, 000 miles (96, 000 km) - 5.0 Liter SC: Replace the air cleaner elements. Refer to Air Cleaner Element .

2. Every 5 years or 75, 000 miles (120, 000 km) - 5.0 Liter NA: Replace the air cleaner elements. Refer to Air Cleaner Element .

FRONT END ACCESSORY DRIVE (FEAD) BELT

1. Check the condition of the FEAD belt.

2. Remove all traces of mud and dirt from the belt and pulleys.

3. Check the belt for signs of oil contamination, splitting and wear.

4. Every 10 years or 150, 000 miles (240, 000 km): Replace the FEAD belt. Refer to Accessory Drive Belt - Vehicles With: Supercharger and Refer to Accessory Drive Belt - Vehicles Without: Supercharger .

SUPERCHARGER/COOLING FAN DRIVE BELT

1. Check the condition of the supercharger/cooling fan drive belt.

2. Remove all traces of mud and dirt from the drive belt and pulleys.

3. Check the drive belt for signs of oil contamination, splitting and wear.

4. Every 7 years or 105, 000 miles (168, 000 km): Replace the supercharger drive belt. Refer to Supercharger Belt .

5. Every 7 years or 105, 000 miles (168, 000 km): Replace the cooling fan drive belt. Refer to Cooling Fan Belt .

BRAKE FLUID RESERVOIR

1. Check the fluid level in the brake fluid reservoir, the level must be to the 'MAX' mark on the reservoir; top-up if necessary.

2. Clean the area around the reservoir filler cap, remove cap.

3. If necessary, top-up using the recommended fluid to the 'MAX' mark on the reservoir. Refer to Specifications .

4. Install the reservoir filler cap.

POWER STEERING FLUID RESERVOIR

1. Check that the fluid level is to the mid-way mark between the 'MAX' and 'MIN' marks on the fluid reservoir, top-up if necessary.

2. Clean the area around the reservoir filler cap, remove cap.

3. If necessary, top-up using the recommended fluid to the mid-way mark on the reservoir. Refer to Specifications . .

4. Install the reservoir filler cap.

WINDSHIELD WASHER RESERVOIR

1. Remove the windshield washer reservoir filler cap.

2. Top-up the reservoir using a mixture of an approved windshield washer fluid and water until the level is to the bottom of the gauze filter in the reservoir filler neck.

3. Install the reservoir filler cap.

ENGINE OIL AND FILTER

1. Renew engine oil and filter. Refer to Specifications and Refer to Oil Filter Element (V8 5.0L Petrol) and Refer to Specifications (V8 S/C 5.0L Petrol) and Refer to Oil Filter Element in Engine (V8 S/C 5.0L Petrol) .

AUTOMATIC TRANSMISSION

1. Every 10 years or 150, 000 miles (240, 000 km): Renew automatic transmission fluid. Refer to Specifications and Refer to Transmission Fluid Pan, Gasket and Filter .

TRANSFER CASE

1. Every 5 years or 75, 000 miles (120, 000 km): Renew transfer case oil. Refer to Specifications and Refer to Transfer Case Draining and Filling .

DRIVE AXLE/DIFFERENTIAL

1. Every 10 years or 150, 000 miles (240, 000 km): Renew front drive axle/differential oil. Refer to Differential Draining and Filling .

2. Every 10 years or 150, 000 miles (240, 000 km): Renew rear drive axle/differential oil. Refer to Differential Draining and Filling .

SUSPENSION AND BODY MOUNTINGS

Note: The procedures in this section should only be completed when carrying out Service Inspection 1 and Service Inspection 2.

1. Check for free play in all suspension and body mounting rubbers.

2. Check condition of suspension rubber boots and gaiters.

FUEL SYSTEM

1. Check fuel system pipes, hoses and unions for chafing, leaks and corrosion.

2. Every 10 years or 150, 000 miles (240, 000 km): Renew the fuel filter. Refer to Fuel Filter .

OIL/FLUID LEAKS

1. Check for oil/fluid leaks.

POWER STEERING

Note: The procedures in this section should only be completed when carrying out Service Inspection 1 and Service Inspection 2.

1. Check power steering rod ball joint fixings, gaiters and condition of ball joints and dust covers.

2. Check power steering pipes, hoses and unions for chafing, leaks and corrosion.

FAULT LAMP(S)

1. If fault lamp(s) are illuminated, test the associated system using the diagnostic tool and report findings.

ROAD TEST

1. Carry out road test of vehicle. Refer to Road/Roller Testing .

GENERAL

1. Endorse Service Record.

2. Report any unusual features of vehicle condition and any additional work required.

See also:
• Plenum Chamber
• Specifications
• Lifting
• Specifications
• Specifications
• Brake System Bleeding - Vehicles With: High Performance Brakes
• Brake System Bleeding - Vehicles With: Standard Brakes
• Parking Brake Shoe and Lining Adjustment
• Specifications
• Engine Cooling (V8 5.0L Petrol/V8 S/C 5.0L Petrol)
• Air Cleaner Element
• Specifications
• Specifications
• Specifications
• Oil Filter Element
• Specifications
• Engine (V8 S/C 5.0L Petrol)
• Specifications
• Transmission Fluid Pan, Gasket and Filter
• Specifications
• Transfer Case Draining and Filling
• Differential Draining and Filling
• Differential Draining and Filling
• Fuel Filter
• Road/Roller Testing