Maintenance Schedules Land Rover Range Rover L322

TORQUE SPECIFICATIONS

Scheme 1

1. A. Coolant expansion tank
2. B. Power Steering fluid reservoir
3. C. Brake fluid reservoir - LHD illustrated, RHD on opposite side
4. D. Engine oil filler cap
5. E. Engine oil level indicator
6. F. Windshield washer fluid reservoir

Scheme 2

1. A. Coolant expansion tank
2. B. Power steering fluid reservoir
3. C. Brake fluid reservoir
4. D. Engine oil filler cap
5. E. Engine oil level indicator
6. F. Windshield washer fluid reservoir

MAINTENANCE OPERATIONS

Seats and Safety Belts

Note: The following procedures should only be completed when carrying out Service Inspection 1 and Service Inspection 2.

Front seat fixings

Scheme 3

1. Check front seat fixings are secured to the floor and that the seat frames show no signs of movement.

Rear seat frame front fixings

Scheme 4

2. Check that the rear seat frame front fixings are secure and that the seat frames show no signs of movement.

Rear seat frame rear fixings

Scheme 5

3. Release the catch and fold the rear seats forwards, check that the rear seat frame rear fixings are secured to the floor and that the seat frames show no signs of movement.

4. Check rear seat catch locking bars are secured to the floor and show no signs of movement.

5. Fold the rear seats back on completion.

Front seat controls

6. Check operation of all seat controls.

7. Fully extend each safety belt and check that it returns unassisted; repeat for all belts.

8. Check entire length of safety belt webbing for signs of fraying or damage; repeat for all belts.

9. Connect each safety belt to the correct buckle, check safety belt buckle and tongue are secure; check that buckle releases tongue correctly.

10. Check all safety belt and buckle mountings and fixings for security.

11. Check front safety belt height adjusters for correct operation.

LAMPS, HORNS AND WARNING INDICATORS

1. Check side, head, fog, reversing and tail lamps for correct operation.

2. Check operation of headlamp automatic levelling system - if installed.

3. Check turn signals and hazard warning lamps for correct operation.

4. Check brake (stop) lamps for correct operation.

5. Check all exterior lamp lenses for clarity and condition; pay particular attention to headlamp and fog lamp lenses for stone chips or damage.

6. Check horn for loud, clear sound.

7. Switch on side/headlamps and check that side/headlamp reminder warning sounds when door is opened.

8. Check operation of interior courtesy lamps.

9. Check operation of all instrument pack warning and indicator lamps.

WASHERS AND WIPERS

1. Check all wiper blades for condition and signs of splits or damage.

2. Check security of wiper arms.

3. Operate front and rear windshield washers, check that jets are clear and correctly aimed.

4. Operate front and rear wipers at all speeds and check for smooth, smear free operation.

CHECK HIGH/LOW GEAR ENGAGEMENT

1. Select LOW range gear, drive vehicle forwards 3 to 4 vehicle lengths, stop vehicle and select HIGH range gear - gears must engage smoothly.

Scheme 6

1. Check battery condition by checking color of condition indicator.

1. Green = O.K.
2. Black = Battery requires charging
3. Yellow = New battery required

POLLEN FILTER

1. Replace pollen filter. Refer to Plenum Chamber - 4.2L/4.4L .

CORROSION/COSMETIC INSPECTION

1. Carry out the annual corrosion/cosmetic inspection using the Annual Corrosion Inspection Sheet.

WHEELS AND TIRES

1. Check that tires comply with manufacturer's specification. Refer to Specifications .

2. Check/adjust tire pressures including spare. Refer to Specifications .

3. Vehicles with Uni-directional tires installed: Mark the wheel to stud relationship of each road wheel and note location of each road wheel to its respective hub.

4. Loosen road wheel nuts. Raise vehicle to a wheel free condition. Refer to Lifting .

5. Remove the road wheels.

6. Visually check tires for condition, lumps or bulges. Check tread depth across the width of the tire and around the circumference; ensure that remaining tread depth does not contravene local legislative requirements.

Note. Do not install wheels at this stage.

BRAKING SYSTEM

1. Inspect front brake pads for wear. Refer to Specifications .

2. Inspect rear brake pads for wear. Refer to Specifications .

3. Check brake calipers for signs of fluid leaks.

4. Check brake discs for condition.

5. Check all brake booster and brake system pipes and hoses for condition, chafing and leaks.

6. Clean road wheel hub spigots and apply grease, Land Rover Part Number RYL 105020 to the wheel mating surface of each spigot.

7. Vehicles with Uni-directional tires installed: Install road wheels on their respective hubs ensuring that stud to wheel relationship is maintained.

8. Vehicles with NON uni-directional tires installed: Install wheels on the opposite side of the vehicle but ensure that they are on the same axle as they were originally installed.

9. Install road wheel nuts and tighten to 140 Nm (103 lb-ft).

10. Every 3 years or 45, 000 miles (72, 000 km): Replace brake fluid. Refer to Specifications . Refer to Brake System Bleeding .

Parking Brake

1. Check the adjustment of the parking brake. Refer to Parking Brake Shoe and Lining Adjustment .

COOLING SYSTEM

1. Check specific gravity of coolant using a hydrometer.

Note. A suitable hydrometer is available from the Equipment Program under Part Number 511 3302 001 00.

2. Top-up cooling system if necessary. Refer to Specifications and Specifications .

3. Check the level of coolant in the expansion tank. With the engine cold, the coolant level must be to the 'UPPER LEVEL' indicator mark above the 'COLD FILL RANGE' text on the side of the expansion tank. Ignore any coolant which may be visible in the top section of the tank.

4. If topping-up is required, remove expansion tank filler cap and top-up coolant level to the 'UPPER LEVEL' indicator mark. Refer to Specifications and Specifications .

5. Install expansion tank filler cap, tighten cap until ratchet is heard to 'click'.

6. Every 10 years or 150, 000 miles (240, 000 km): Replace the coolant. Refer to Cooling System Draining, Filling and Bleeding and Cooling System Draining, Filling and Bleeding .

IGNITION SYSTEM

1. Every 7 years or 105, 000 miles (168, 000 km) - 4.2 and 4.4 liter V8 engines: Replace spark plugs. Refer to Specifications and Spark Plugs and Specifications and Spark Plugs .

AIR FILTERING

1. Every 4 years or 60, 000 miles (96, 000 km): Replace the air cleaner element. Refer to Air Cleaner Element and Refer to Air Cleaner Element .

FRONT END ACCESSORY DRIVE (FEAD) BELT

1. Check the condition of the FEAD belt.

2. Remove all traces of mud and dirt from the belt and pulleys.

3. Check the belt for signs of oil contamination, splitting and wear.

4. Every 10 years or 150, 000 miles (240, 000 km): Replace the FEAD belt. Refer to Accessory Drive Belt and Refer to Accessory Drive Belt .

SUPERCHARGER/COOLING FAN DRIVE BELT

1. Check the condition of the supercharger/cooling fan drive belt.

2. Remove all traces of mud and dirt from the drive belt and pulleys.

3. Check the drive belt for signs of oil contamination, splitting and wear.

4. Every 7 years or 105, 000 miles (168, 000 km): Replace the supercharger drive belt. Refer to Cooling Fan Belt .

FLUID LEVELS

Brake fluid reservoir

1. Check the fluid level in the brake fluid reservoir, the level must be to the 'MAX' mark on the reservoir; top-up if necessary.

2. Clean the area around the reservoir filler cap, remove cap.

3. If necessary, top-up using the recommended fluid to the 'MAX' mark on the reservoir. Refer to Specifications .

4. Install the reservoir filler cap.

Power steering fluid reservoir

1. Check that the fluid level is to the mid-way mark between the 'MAX' and 'MIN' marks on the fluid reservoir, top-up if necessary.

2. Clean the area around the reservoir filler cap, remove cap.

3. If necessary, top-up using the recommended fluid to the mid-way mark on the reservoir. Refer to Specifications . .

4. Install the reservoir filler cap.

Windshield washer reservoir

1. Remove the windshield washer reservoir filler cap.

2. Top-up the reservoir using a mixture of an approved windshield washer fluid and water until the level is to the bottom of the gauze filter in the reservoir filler neck.

3. Install the reservoir filler cap.

ENGINE OIL AND FILTER

1. Renew engine oil and filter. Refer to Specifications and Engine Oil Draining and Filling and Specifications and Engine Oil Draining and Filling .

AUTOMATIC TRANSMISSION

1. Every 10 years or 150, 000 miles (240, 000 km): Renew automatic transmission fluid. Refer to Specifications and Transmission Fluid Drain and Refill and Specifications and Transmission Fluid Drain and Refill .

TRANSFER CASE

1. Every 5 years or 75, 000 miles (120, 000 km): Renew transfer case oil. Refer to Specifications and Transfer Case Draining and Filling .

DRIVE AXLE/DIFFERENTIAL

1. Every 10 years or 150, 000 miles (240, 000 km): Renew front drive axle/differential oil. Refer to Differential Draining and Filling .

2. Every 10 years or 150, 000 miles (240, 000 km): Renew rear drive axle/differential oil. Refer to Differential Draining and Filling .

SUSPENSION AND BODY MOUNTINGS

Note: The procedures in this section should only be completed when carrying out Service Inspection 1 and Service Inspection 2.

1. Check for free play in all suspension and body mounting rubbers.

2. Check condition of suspension rubber boots and gaiters.

FUEL SYSTEM

1. Check fuel system pipes, hoses and unions for chafing, leaks and corrosion.

2. Every 10 years or 150, 000 miles (240, 000 km): Renew the fuel filter. Refer to Fuel Filter and Refer to Fuel Filter .

OIL/FLUID LEAKS

1. Check for oil/fluid leaks.

POWER STEERING

Note: The procedures in this section should only be completed when carrying out Service Inspection 1 and Service Inspection 2.

1. Check power steering rod ball joint fixings, gaiters and condition of ball joints and dust covers.

2. Check power steering pipes, hoses and unions for chafing, leaks and corrosion.

FAULT LAMP(S)

1. If fault lamp(s) are illuminated, test the associated system using T4 and report findings.

ROAD TEST

1. Carry out road test of vehicle. Refer to Road/Roller Testing .

GENERAL

1. Endorse Service Record.

2. Report any unusual features of vehicle condition and any additional work required.

TORQUE SPECIFICATIONS

Scheme 7

1. A. Engine oil filler cap
2. B. Brake fluid reservoir - LHD illustrated, RHD on opposite side
3. C. Windshield washer fluid reservoir
4. D. Engine oil level indicator
5. E. Power steering fluid reservoir
6. F. Coolant expansion tank

Seats and Safety Belts

Note: The procedures in this section should only be completed when carrying out Service Inspection 1 and Service Inspection 2.

1. Check that the front seat frame fixing Torx screws are secure and that the seat frames show no signs of movement.

2. Check that the rear seat frame front fixings are secure and that the seat frames show no signs of movement.

3. Release the catch and fold the rear seats forwards, check that the rear seat frame rear fixings are secure and that the seat frames show no signs of movement.

4. Check that the rear seat catch locking bars are secured to the floor and show no signs of movement.

5. Fold the rear seats back on completion.

6. Check operation of all seat controls.

7. Fully extend each safety belt and check that it returns unassisted; repeat for all belts.

8. Check entire length of safety belt webbing for signs of fraying or damage; repeat for all belts.

9. Connect each safety belt to the correct buckle, check safety belt buckle and tongue are secure; check that buckle releases tongue correctly.

10. Check all safety belt and buckle mountings and fixings for security.

11. Check front safety belt height adjusters for correct operation.

1. Check side, head, fog, reversing and tail lamps for correct operation.

2. Check operation of headlamp automatic levelling system - if installed.

3. Check turn signals and hazard warning lamps for correct operation.

4. Check brake (stop) lamps for correct operation.

5. Check all exterior lamp lenses for clarity and condition; pay particular attention to headlamp and fog lamp lenses for stone chips or damage.

6. Check horn for loud, clear sound.

7. Switch on headlamps and check that side/headlamp reminder warning sounds when door is opened.

8. Check operation of interior courtesy lamps.

9. Check operation of all instrument pack warning and indicator lamps.

1. Check all wiper blades for condition and signs of splits or damage.

2. Check security of wiper arms.

3. Operate front and rear windshield washers, check that jets are clear and correctly aimed.

4. Operate front and rear wipers at all speeds and check for smooth, smear free operation.

1. Select LOW range gear, drive vehicle forwards 3 to 4 vehicle lengths, stop vehicle and select HIGH range gear - gears must engage smoothly.

BATTERY

1. Check battery condition by checking color of condition indicator.

1. Green = O.K.
2. Black = Battery requires charging
3. Yellow = New battery required

1. Replace pollen filter. Refer to Plenum Chamber - 4.2L/4.4L .

1. Carry out the annual corrosion/cosmetic inspection using the Annual Corrosion Inspection Sheet.

1. Check that tires comply with manufacturer's specification. Refer to Specifications .

2. Check/adjust tire pressures including spare. Refer to Specifications .

3. Vehicles with Uni-directional tires installed: Mark the wheel to stud relationship of each road wheel and note location of each road wheel to its respective hub.

4. Loosen road wheel nuts. Raise vehicle to a wheel free condition. Refer to Lifting .

5. Remove the road wheels.

6. Visually check tires for condition, lumps or bulges. Check tread depth across the width of the tire and around the circumference; ensure that remaining tread depth does not contravene local legislative requirements.

Note. Do not install wheels at this stage.

1. Inspect front brake pads for wear. Refer to Specifications .

2. Inspect rear brake pads for wear. Refer to Specifications .

3. Check brake calipers for signs of fluid leaks.

4. Check brake discs for condition.

5. Check all brake booster and brake system pipes and hoses for condition, chafing and leaks.

6. Clean road wheel hub spigots and apply grease, Land Rover Part Number RYL 105020 to the wheel mating surface of each spigot.

7. Vehicles with Uni-directional tires installed: Install road wheels to their respective hubs ensuring that stud to wheel relationship is maintained.

8. Vehicles with NON uni-directional tires installed: Install wheels on the opposite side of the vehicle but ensure that they on the same axle as they were originally installed.

9. Install road wheel nuts and tighten to 140 Nm (103 lb-ft).

10. Every 3 years or 45, 000 miles (72, 000 km): Replace brake fluid. Refer to Brake System Bleeding . Refer to Brake System Pressure Bleeding .

Parking Brake

1. Check the adjustment of the parking brake. Refer to Parking Brake Shoe and Lining Adjustment .

1. Check specific gravity of coolant using a hydrometer.

Note. A suitable hydrometer is available from the Equipment Program under Part Number 511 3302 001 00.

2. Top-up cooling system if necessary.

3. Check the level of coolant in the expansion tank. With the engine cold, the coolant level must be to the 'UPPER LEVEL' indicator mark above the 'COLD FILL RANGE' text on the side of the expansion tank. Ignore any coolant which may be visible in the top section of the tank.

4. If topping-up is required, remove expansion tank filler cap and top-up coolant level to the 'UPPER LEVEL' indicator mark.

5. Install expansion tank filler cap, tighten cap until ratchet is heard to 'click'.

6. Every 4 years or 60, 000 miles (96, 000 km): Replace the coolant.

1. This procedure should only be completed when carrying out Service Inspection 2: Replace the air cleaner element. Air Cleaner Element Refer to

1. Check the condition of the ancillary FEAD belt.

2. Remove all traces of mud and dirt from the belt and pulleys.

3. Check the belt for signs of splitting and wear.

Brake fluid reservoir

1. Check the fluid level in the brake fluid reservoir, the level must be to the 'MAX' mark on the reservoir; top-up if necessary.

2. Clean the area around the reservoir filler cap, remove the cap.

3. If necessary, top-up using the recommended fluid to the 'MAX' mark on the reservoir. Refer to Specifications .

4. Install the reservoir filler cap.

Power steering fluid reservoir

1. Check that the fluid level is to the mid-way mark between the 'MAX' and 'MIN' marks on the fluid reservoir, top-up if necessary.

2. Clean the area around the reservoir filler cap, remove the cap.

3. If necessary, top-up using the recommended fluid to the mid-way mark on the reservoir. Refer to Specifications .

4. Install the reservoir filler cap.

Windshield washer reservoir

1. Remove the windshield washer reservoir filler cap.

2. Top-up the reservoir using a mixture of an approved windshield washer fluid and water until the level is to the bottom of the gauze filter in the reservoir filler neck.

3. Install the reservoir filler cap.

1. Renew engine oil and filter.

Note: The procedures in this section should only be completed when carrying out Service Inspection 1 and Service Inspection 2.

1. Check for free play in all suspension and body mounting rubbers.

2. Check condition of suspension rubber boots and gaiters.

1. Check fuel system pipes, hoses and unions for chafing, leaks and corrosion.

2. Complete this procedure when carrying out Service Inspection 2 only. Renew the fuel filter element.

1. Check for oil/fluid leaks.

Note: The procedures in this section should only be completed when carrying out Service Inspection 1 and Service Inspection 2.

1. Check power steering rod ball joint fixings, gaiters and condition of ball joints and dust covers.

2. Check power steering pipes, hoses and unions for chafing, leaks and corrosion.

1. If fault lamp(s) are illuminated, test the associated system using T4 and report findings.

1. Carry out road test of vehicle. Refer to Road/Roller Testing .

1. Endorse Service Record.

2. Report any unusual features of vehicle condition and any additional work required.

See also:
• Plenum Chamber - 4.2L/4.4L
• Specifications
• Lifting
• Specifications
• Specifications
• Specifications
• Brake System Bleeding
• Parking Brake Shoe and Lining Adjustment
• Specifications
• Specifications
• Specifications
• Cooling System Draining, Filling and Bleeding
• Cooling System Draining, Filling and Bleeding
• Specifications
• Spark Plugs
• Specifications
• Spark Plugs
• Air Cleaner Element
• Air Cleaner Element
• Accessory Drive Belt
• Accessory Drive Belt
• Cooling Fan Belt
• Specifications
• Specifications
• Engine Oil Draining and Filling
• Specifications
• Engine Oil Draining and Filling
• Specifications
• Transmission Fluid Drain and Refill
• Specifications
• Specifications
• Transfer Case Draining and Filling
• Differential Draining and Filling
• Differential Draining and Filling
• Fuel Filter
• Road/Roller Testing
• Brake System Pressure Bleeding