Contents Wiring diagrams Section: MAP Guidelines All sections

MAP - Electrical Systems Land Rover Range Rover L322

MAP Guidelines 2 illustrations ~2099 words

These materials are confidential and are not to be disclosed to, or utilized by, any individual or entity other than participants of the Motorist Assurance Program (MAP).

The Automotive Maintenance and Repair Association (AMRA) and MAP do not warrant these materials or guarantee their accuracy, and AMRA and MAP assume no liability for errors.

MAP STANDARDS OF SERVICE

MAP developed standards of service for shops to follow in working with customers. Written from the point of view of customers, and for the use of maintenance and repair shops, the standards expand on the ideas and promises established in MAP's Pledge to Customer

I. Our recommendations are based upon the following definitions.

System Failure - Parts/system indicated are out of manufacturers' specifications, have failed or are unable to perform their normal function as intended or designed by the manufacturers. Service/replacement is required.

Preventive/Scheduled Maintenance - Parts/system are scheduled for service/ replacement per industry standards or are near the end of their useful life and repair/ replacement is recommended in advance of parts/system failure. Service/replacement is suggested.

Improved System Performance - Parts/ system indicated are recommended for repair/ replacement to enhance/improve the vehicle's ability to perform as intended or designed by the manufacturer, or as requested by the customer. Service/replacement is suggested.

II. Training/Criteria Our personnel have acquired auto repair expertise through formal education or work experience. Where appropriate, personnel are moving toward certification (e.g. vehicle manufacturer, ASE, etc.) for the services performed. Continuing education will be supported by all MAP participants.

III. Appropriate Company Approved Inspection

We will perform an appropriate inspection based on MAP Uniform Inspection & Communication Standards.

IV. Written Estimates

Written estimates based on our inspection, in compliance with state and local regulations, will include parts (dollar amount), labor (dollar amount), and the total estimate.

V. Work Authorization

No work will be performed without the customer's prior approval.

VI. Limited Warranty

A minimum limited warranty will be offered of 90 days or 4,000 miles, whichever comes first, covering parts and labor.

VII. Returned Parts

All customers will be entitled to the return of old parts, or if they choose, they may examine the parts prior to leaving the store. Where failed parts are required to be returned to the manufacturer in order to honor the warranty, the customer will be allowed to examine the parts.

VIII. Classification of Parts

Replaced parts will be identified as new, remanufactured, rebuilt or used. MAP participants will inform the customer and indicate on the estimate and invoice whether a part is new, remanufactured, rebuilt or used.

THE MAP PROCESS - OVERVIEW

Repair Association, Inc. (AMRA). Participation in the Motorist Assurance Program comes from retailers, suppliers, independent repair facilities, vehicle manufacturers and industry associations.

Our organization's mission is to strengthen the relationship between the consumer and the auto repair industry. We produce materials that give motorists the information and encouragement to take greater responsibility for their vehicles-through proper, manufacturer / recommended maintenance. We encourage participating service and repair shops (including franchisees and dealers) to adopt (1) a Pledge of Assurance to their Customers and (2) the Motorist Assurance Program Standards of Service. All participating service providers have agreed to subscribe to this Pledge and to adhere to the promulgated Standards of Service demonstrating to their customers that they are serious about customer satisfaction.

These Standards of Service require that an inspection of the vehicle's (problem) system be made and the results communicated to the customer according to industry standards. Given that the industry did not have such standards, the Motorist Assurance Program successfully promulgated industry inspection communication standards in 1994-95 for the following systems: Exhaust, Brakes, ABS, Steering and Suspension, Engine Maintenance and Performance, HVAC, Electrical Systems, and Drive Train and Transmissions. Further, revisions to all of these inspection communication standards are continually re-published. Participating shops utilize these Uniform Inspection & Communication Standards as part of the inspection process and for communicating their findings to their customers.

The Motorist Assurance Program continues to work cooperatively and proactively with government agencies and consumer groups toward solutions that both benefit the customer and are mutually acceptable to both regulators and industry. We maintain the belief that industry must retain control over how we conduct our business, and we must be viewed as part of the solution and not part of the problem. Meetings with state and other government officials (and their representatives), concerned with auto repair and/or consumer protection, are conducted. Feedback from these sessions is brought back to the association, and the program adjusted as needed.

We welcome you to join us as we continue our outreach... with your support, both the automotive repair industry and your customers will reap the benefits. Please visit MAP at our Internet site www.motorist.org or contact us at

201 Park Washington Court

Falls Church, Virginia 22046

Tel: (703) 532-2027 * Fax: (202) 318-0378

THE MAP PROCESS - OVERVIEW OF SERVICE REQUIREMENTS AND SUGGESTIONS

It is MAP policy that all exhaust, brake, steering, suspension, wheel alignment, drive-train, engine performance and maintenance, and heating, ventilation and air conditioning, and electrical services be offered and performed under the standards and procedures specified in these sections.

Before any service is performed on a vehicle, an inspection of the appropriate system must be performed. The results of this inspection must be explained to the customer and documented on an inspection form. The condition of the vehicle and its components will indicate what services/part replacements may be "Required" or "Suggested". In addition, suggestions may be made to satisfy the requests expressed by the customer.

When a component is suggested or required to be repaired or replaced, the decision to repair or replace must be made in the customer's best interest, and at his or her choice given the options available.

This section lists the various parts and conditions that indicate a required or suggested service or part replacement. Although this list is extensive, it is not fully inclusive. In addition to this list, a technician may make a suggestion. However, any suggestions must be based on substantial and informed experience or the vehicle manufacturer's recommended service interval and must be documented. However, any suggestions must be documented and must be based on substantial and informed experience or the vehicle manufacturer's recommended service interval. NOTE: Vehicle manufacturer service intervals are often categorized as either Normal or Severe. Frequently, motorists are unaware that their driving patterns and habits meet the criteria for following Severe Service schedules. Severe Service is generally defined as, but not limited to one or more of the following conditions: Driving in stop-and-go traffic; frequent short trips; high-speed driving; extreme temperatures; towing or hauling.

Some conditions indicate that service or part replacement is required because the part in question is no longer providing the function for which it is intended, does not meet a vehicle manufacturer's design specification or is missing.

  1. Example: An exhaust pipe has corroded severely and has a hole in it through which exhaust gases are leaking. Replacement of the exhaust pipe in this case is required due to functional failure.
  2. Example: A brake rotor has been worn to the point where it measures less than the vehicle manufacturer's discard specifications. Replacement of the rotor is required because it does not meet design specifications.

Some conditions indicate that a service or part replacement is suggested because the part is close to the end of its useful life or addresses a customer's need, convenience or request. If a customer's vehicle has one of these conditions, the procedure may be only to suggest service.

  1. Example: An exhaust pipe is rusted, corroded or weak, but no leaks are present. In this case, the exhaust pipe has not failed. However, there is evidence that the pipe may need replacement in the near future. Replacement of the pipe may be suggested for the customer's convenience in avoiding a future problem.
  2. Example: The customer desires improved ride and/or handling, but the vehicle's shocks or struts have not failed. In this case, replacement may be suggested to satisfy the customer's wishes. In this case, replacement of the shocks or struts may not be sold as a requirement.

A customer, of course, has the choice of whether or not a shop will service his or her vehicle. He or she may decide not to follow some of your suggestions. When a repair is required, a MAP shop must refuse partial service on that system if, in the judgment of the service provider, proceeding with the work could create or continue an unsafe condition. When a procedure states that required or suggested repair or replacement is recommended, the customer must be informed of the generally acceptable repair/replacement options whether or not performed by the shop.

The following reasons may be used for required and suggested services. These codes are shown in the "Code" column of the MAP Uniform Inspection & Communications Standards that follow

Reasons to Require Repair or ReplacementReasons to Suggest Repair or Replacement
Part no longer performs intended purpose Part does not meet a design specification (regardless of performance) Part is missingPart is close to the end of its useful life B - Part does not meet a design specification (regardless of performance) (just above discard specifications, or weak; failure likely to occur soon, etc.) To address a customer need, convenience, or request (to stiffen ride, enhance performance, eliminate noise, etc.) To comply with maintenance recommended by the vehicle's Original Equipment Manufacturer (OEM) Technician's recommendation based on substantial and informed experience To comply with maintenance recommended by AMRA / MAP
NOTE: When a repair is required, the shop must refuse partial service to the system in question, if the repair creates or continues an unsafe condition.NOTE: Suggested services are always optional. When presenting suggested repairs to the customer, you must present the facts, allowing the customer to draw their own conclusions and make an informed decision about how to proceed.
NOTE
When a repair is required, the shop must refuse partial service to the system in question, if the repair creates or continues an unsafe condition.
NOTE
Suggested services are always optional. When presenting suggested repairs to the customer, you must present the facts, allowing the customer to draw their own conclusions and make an informed decision about how to proceed.

Battery, Starting & Charging System Checksheet (1 Of 2). Scheme 3

Scheme 3: Battery, Starting & Charging System Checksheet (1 Of 2)

Battery, Starting & Charging System Checksheet (2 Of 2). Scheme 4

Scheme 4: Battery, Starting & Charging System Checksheet (2 Of 2)

ACTUATOR MOTORS (ELECTRIC)

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Connector (Weatherpack type) leakingARequire repair or replacement
Connector brokenARequire repair or replacement
Connector meltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Connector missingCRequire replacement
InoperativeARequire replacement
NOTE: Inoperative includes intermittent operation.
Linkage bent, affecting performanceARequire repair or replacement of linkage
Linkage bent, not affecting performance2Suggest repair or replacement of linkage
Linkage brokenARequire repair or replacement of linkage
Linkage loose, affecting performanceARequire repair or replacement of linkage
Linkage loose, not affecting performance1Suggest repair or replacement of linkage
Linkage missingCRequire replacement
Linkage noisy2Suggest repair or replacement
MissingCRequire replacement
MissingCRequire replacement
Noisy2Suggest repair or replacement
Out of adjustmentBRequire repair or replacement
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Inoperative includes intermittent operation.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.

ACTUATOR MOTORS (VACUUM)

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Connector (Weatherpack type) leakingARequire repair or replacement
Connector brokenARequire repair or replacement
Connector meltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Connector missingCRequire replacement
InoperativeARequire replacement
NOTE: Inoperative includes intermittent operation.
Leaking (vacuum)ARequire repair or replacement
Linkage bent, affecting performanceARequire repair or replacement of linkage
Linkage bent, not affecting performance2Suggest repair or replacement of linkage
Linkage binding, affecting performanceARequire repair or replacement of linkage
Linkage binding, not affecting performance1Suggest repair or replacement of linkage
Linkage brokenARequire repair or replacement of linkage
Linkage loose, affecting performanceARequire repair or replacement of linkage
Linkage loose, not affecting performance1Suggest repair or replacement of linkage
Linkage missingCRequire replacement
Linkage noisy2Suggest repair or replacement
MissingCRequire replacement
Noisy2Suggest repair or replacement
Out of adjustmentBRequire repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Inoperative includes intermittent operation.

AIR BAGS

Note. For all air bag components and conditions, refer to vehicle manufacturer's specifications for diagnosis and parts replacement.

ALTERNATORS AND GENERATORS

Note. If components have been added that increase vehicle electrical load requirement ( for example, sound systems, air conditioning, alarm systems, etc.), charging system output must meet the increased demand.

ConditionCodeProcedure
Alternator output meets OEM specification but is insufficient for add on electrical load2Suggest upgrade of alternator or removal of excess electrical load
Alternator's rated output is below OEM specificationBRequire replacement
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware non-functioningARequire repair or replacement of hardware
Connector (Weatherpack type) leakingARequire repair or replacement
Connector brokenARequire repair or replacement
Connector meltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Connector missingCRequire replacement
Diode inoperativeARequire repair or replacement
NOTE: Inoperative includes intermittent operation.
Housing broken, affecting performanceARequire repair or replacement
Housing broken, not affecting performanceNo service suggested or required
Housing cracked, affecting performanceARequire repair or replacement
Housing cracked, not affecting performance1Suggest repair or replacement
InoperativeARequire repair or replacement
NOTE: Inoperative includes intermittent operation.
Noisy2Suggest repair or replacement
Pulley incorrectBRequire replacement
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
Terminal resistance (voltage drop) out of specificationARequire repair or replacement
Threads damagedARequire repair or replacement
Threads stripped (threads missing)ARequire replacement
Voltage drop out of specificationARequire repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Inoperative includes intermittent operation.
NOTE
Inoperative includes intermittent operation.
NOTE
Determine cause and correct prior to repair or replacement of part.

AMPLIFIERS

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Connector brokenARequire repair or replacement
Connector meltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Connector missingCRequire replacement
MalfunctioningARequire repair or replacement
NOTE: Malfunctioning includes inoperative, intermittent operation, or failure to perform all functions.
MissingCRequire replacement
Sound quality poorARequire repair or replacement
NOTE: Make sure poor sound quality is not caused by ignition/charging system or other forms of electrical interference.
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
Wire lead burnedARequire repair or replacement
Wire lead conductors exposedBRequire repair or replacement
Wire lead openARequire repair or replacement
Wire lead shortedARequire repair or replacement
Wire lead shortedARequire repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Malfunctioning includes inoperative, intermittent operation, or failure to perform all functions.
NOTE
Make sure poor sound quality is not caused by ignition/charging system or other forms of electrical interference.
NOTE
Determine cause and correct prior to repair or replacement of part.

ANTENNAS

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Bent, affecting performance2Suggest repair or replacement
Binding2Suggest repair or replacement
BrokenARequire replacement
Connector brokenARequire repair or replacement
Connector meltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Connector missingCRequire replacement
InoperativeARequire replacement
NOTE: Inoperative includes intermittent operation or out of specification.
Insulation damaged, conductors exposedARequire repair or replacement
Insulation damaged, conductors not exposed1Suggest replacement
MissingCRequire replacement
Motor runs continuouslyARequire or replacement
Power antenna noisy2Suggest repair or replacement
Sticking2Suggest repair or replacement
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Inoperative includes intermittent operation or out of specification.
NOTE
Determine cause and correct prior to repair or replacement of part.

BATTERIES

Note. Proper operation of any electrical system or component can be affected by battery condition. The battery(ies) must meet or exceed minimum specification for vehicle as equipped and test to that specific battery's CCA. Definition of Terms Battery Performance Testing - Testing that determines whether or not a battery meets both vehicle OEM and battery manufacturer's specifications. Cold Cranking Amp (CCA) Rating - The number of amperes a new, fully charged battery at 0° F ( -17.8° C) can deliver for 30 seconds and maintain at least a voltage of 1.2 volts per cell (7.2 volts for a 12-volt battery). Cranking Amps (CA) - The number of amperes a new, fully charged battery, typically at 32° F (0° C) can deliver for 30 seconds and maintain at least a voltage of 1.2 volts per cell (7.2 volts for a 12volt battery). OEM Cranking Amps - The minimum CCA required by the original vehicle manufacturer for a specific vehicle.

ConditionCodeProcedure
Battery frozenFurther inspection required
NOTE: Do not attempt to charge a frozen battery. Allow battery to warm thoroughly and then performance-test. If battery fails performance test, require replacement.
Battery tests near the ""end of its useful life"" utilizing a tester or on-board monitor able to accurately determine this condition1Suggest Replacement
Case leakingARequire replacement
Casing swollenAFurther inspection required
NOTE: No service suggested or required unless the battery fails performance test, in which case, require replacement.
Circuit open internallyARequire replacement
Electrolyte contaminationAFurther inspection required
NOTE: No service suggested or required unless the battery fails performance test, in which case, require replacement.
Electrolyte discolorationAFurther inspection required
NOTE: No service suggested or required unless the battery fails performance test, in which case, require replacement.
Fails to accept and hold chargeARequire replacement
NOTE: This phrase refers to a battery that fails to either accept and/or retain a charge using appropriate times listed in the Battery Charging Guide of the BCl Service Manual, battery charger operating manual, or battery manufacturer' s specifications.
Fluid level lowBFurther inspection required
NOTE: Determine cause of low fluid level. Refill to proper level(s) with water (distilled water preferred). Recharge battery and performance-test.
NOTE: If battery does not meet specifications, require replacement.
NOTE: If battery is sealed type (non-removable filler caps), require replacement.
Out of performance specification for batteryBRequire replacement
NOTE: The battery may meet vehicle's OEM specifications for that vehicle but test below the minimum specifications defined by the battery manufacturer.
Out of specification for applicationBRequire replacement
NOTE: The battery may meet battery manufacturer's specifications but test below the minimum specification defined by the vehicle's OEM for that vehicle.
Post (top or side) burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Post (top or side) burned, not affecting performance2Suggest repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Post (top or side) corroded, affecting performanceARequire repair
Post (top or side) corroded, not affecting performance2Suggest repair
Post (top or side) looseARequire replacement
Post (top or side) melted, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Post (top or side) melted, not affecting performance2Suggest repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Specific gravity lowBFurther inspection required
NOTE: Recharge and test to manufacturer's specifications. If battery fails performance test, require replacement.
State of charge lowAFurther inspection required
NOTE: Recharge and test to manufacturer's specifications. If battery fails performance test, require replacement.
Top dirty2Suggest cleaning battery
Top wetARequire cleaning battery Further inspection required
NOTE: Check fluid level and adjust to manufacturer's specification. Suggest checking charging system for proper operation.
Vent cap looseARequire repair or replacement of vent cap
Vent cap missingCRequire replacement of vent cap
NOTE
Do not attempt to charge a frozen battery. Allow battery to warm thoroughly and then performance-test. If battery fails performance test, require replacement.
NOTE
No service suggested or required unless the battery fails performance test, in which case, require replacement.
NOTE
No service suggested or required unless the battery fails performance test, in which case, require replacement.
NOTE
No service suggested or required unless the battery fails performance test, in which case, require replacement.
NOTE
This phrase refers to a battery that fails to either accept and/or retain a charge using appropriate times listed in the Battery Charging Guide of the BCl Service Manual, battery charger operating manual, or battery manufacturer' s specifications.
NOTE
Determine cause of low fluid level. Refill to proper level(s) with water (distilled water preferred). Recharge battery and performance-test.
NOTE
If battery does not meet specifications, require replacement.
NOTE
If battery is sealed type (non-removable filler caps), require replacement.
NOTE
The battery may meet vehicle's OEM specifications for that vehicle but test below the minimum specifications defined by the battery manufacturer.
NOTE
The battery may meet battery manufacturer's specifications but test below the minimum specification defined by the vehicle's OEM for that vehicle.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Recharge and test to manufacturer's specifications. If battery fails performance test, require replacement.
NOTE
Recharge and test to manufacturer's specifications. If battery fails performance test, require replacement.
NOTE
Check fluid level and adjust to manufacturer's specification. Suggest checking charging system for proper operation.

BATTERY CABLES, WIRES AND CONNECTORS

ConditionCodeProcedure
Application incorrectBRequire repair or replacement
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Connector brokenARequire repair or replacement
Connector meltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Connector missingCRequire replacement
Insulation damaged, conductors exposedARequire repair or replacement
NOTE: Exposed conductor at replacement (aftermarket) terminal end does not require repair or replacement.
Insulation damaged, conductors not exposed1Suggest replacement
OpenARequire repair or replacement
Protective shield (conduit) melted2Suggest repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Protective shield (conduit) missingCSuggest repair or replacement
Resistance (voltage drop) out of specificationARequire repair or replacement
Routed incorrectlyBRequire repair
Secured incorrectlyBRequire repair
ShortedARequire repair or replacement
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
Voltage drop out of specificationARequire repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Exposed conductor at replacement (aftermarket) terminal end does not require repair or replacement.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.

BATTERY CABLES

ConditionCodeProcedure
Application incorrectBRequire repair or replacement
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Connector brokenARequire repair or replacement
Connector meltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Connector missingCRequire replacement
Insulation damaged, conductors exposedARequire repair or replacement
NOTE: Exposed conductor at replacement (aftermarket) terminal end does not require repair or replacement.
Insulation damaged, conductors not exposed1Suggest replacement
OpenARequire repair or replacement
Protective shield (conduit) melted2Suggest repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Protective shield (conduit) missingCSuggest repair or replacement
Resistance (voltage drop) out of specificationARequire repair or replacement
Routed incorrectlyBRequire repair
Secured incorrectlyBRequire repair
ShortedARequire repair or replacement
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
Voltage drop out of specificationARequire repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Exposed conductor at replacement (aftermarket) terminal end does not require repair or replacement.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.

BATTERY TRAYS AND HOLD DOWN HARDWARE

ConditionCodeProcedure
Battery improperly secured2Suggest repair
Bent, affecting performanceARequire repair or replacement
Bent, not affecting performanceNo service suggested or required
Broken, affecting performanceARequire repair or replacement
Broken, not affecting performanceNo service suggested or required
Corroded, affecting performanceARequire repair or replacement
Corroded, not affecting performance2Suggest repair or replacement
Cracked, affecting performanceARequire repair or replacement
Cracked, not affecting performance1Suggest repair or replacement
MissingCRequire replacement
Threads damagedARequire repair or replacement
Water drain cloggedARequire repair

BATTERY WIRES

ConditionCodeProcedure
Application incorrectBRequire repair or replacement
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Connector brokenARequire repair or replacement
Connector meltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Connector missingCRequire replacement
Insulation damaged, conductors exposedARequire repair or replacement
NOTE: Exposed conductor at replacement (aftermarket) terminal end does not require repair or replacement.
Insulation damaged, conductors not exposed1Suggest replacement
OpenARequire repair or replacement
Protective shield (conduit) melted2Suggest repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Protective shield (conduit) missingCSuggest repair or replacement
Resistance (voltage drop) out of specificationARequire repair or replacement
Routed incorrectlyBRequire repair
Secured incorrectlyBRequire repair
ShortedARequire repair or replacement
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
Voltage drop out of specificationARequire repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Exposed conductor at replacement (aftermarket) terminal end does not require repair or replacement.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.

BELTS

ConditionCodeProcedure
Alignment incorrectBFurther inspection required
NOTE: Determine cause of incorrect alignment and require repair.
Cracked1Suggest replacement
Frayed1Suggest replacement
MissingCRequire replacement
Noisy2Further inspection required
NOTE: Determine cause of noise and suggest repair.
Plies separatedARequire replacement
Tension out of specificationBRequire adjustment or replacement
Worn beyond adjustment rangeBRequire replacement
Worn so it contacts bottom of pulleyARequire replacement
NOTE
Determine cause of incorrect alignment and require repair.
NOTE
Determine cause of noise and suggest repair.

BULB SOCKETS

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
BrokenARequire repair or replacement
Bulb seized in socketARequire repair or replacement
Burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of socket.
Burned, not affecting performance2Suggest repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of socket.
Connector (Weatherpack type) leakingARequire repair or replacement
Connector brokenARequire repair or replacement
Connector meltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Connector missingCRequire replacement
Corroded, affecting performanceARequire repair or replacement
Corroded, not affecting performance2Suggest repair or replacement
LeakingBRequire repair or replacement
MeltedARequire replacement
NOTE: Determine cause and correct prior to replacement of part.
ShortedARequire repair or replacement
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of socket.
NOTE
Determine cause and correct prior to repair or replacement of socket.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.

BULBS, SEALED BEAMS AND LEDS

Note. Does not include soldered-in components.

ConditionCodeProcedure
Adjustment out of specificationBRequire repair or replacement
Application incorrectBRequire replacement
NOTE: Application incorrect includes wrong bulb coating or color.
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Base burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Base burned, not affecting performance2Suggest repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Base corroded, affecting performanceARequire repair or replacement
Base corroded, not affecting performance2Suggest repair or replacement
Base leakingARequire repair or replacement
Base loose, affecting performanceBRequire repair or replacement
Base loose, not affecting performance1Suggest repair or replacement
Base meltedARequire replacement
NOTE: Determine cause and correct prior to replacement of part.
Bracket bent, affecting performanceARequire repair or replacement
Bracket bent, not affecting performanceNo service suggested or required
Bracket broken, affecting performanceARequire replacement
Bracket broken, not affecting performanceNo service suggested or required
Bracket corroded, affecting performanceARequire repair or replacement
Bracket corroded, not affecting performance2Suggest repair or replacement
Bracket cracked, affecting performanceARequire repair or replacement
Bracket cracked, not affecting performance1Suggest repair or replacement
Bracket loose, affecting performanceARequire repair or replacement
Bracket loose, not affecting performance1Suggest repair or replacement
Bracket missingCRequire replacement
Burned outARequire replacement
Connector (Weatherpack type) leakingARequire repair or replacement
Connector brokenARequire repair or replacement
Connector meltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Connector missingCRequire replacement
Corroded, affecting performanceARequire repair or replacement
Corroded, not affecting performance2Suggest repair or replacement
CrackedBRequire replacement
IntermittentARequire replacement
Lamp base meltedARequire replacement
NOTE: Determine cause and correct prior to replacement of part.
LeakingBRequire repair or replacement
MissingCRequire replacement
Seized in socketARequire repair or replacement
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
Threads damagedARequire repair or replacement
Threads stripped (threads missing)ARequire replacement
NOTE
Application incorrect includes wrong bulb coating or color.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.

CD PLAYERS

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Connector brokenARequire repair or replacement
Connector meltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Connector missingCRequire replacement
MalfunctioningARequire repair or replacement
NOTE: Malfunctioning includes inoperative, intermittent operation, or failure to perform all functions.
MissingCRequire replacement
SkipsARequire repair or replacement
Sound quality poorARequire repair or replacement
NOTE: Make sure poor sound quality is not caused by ignition/charging system or other forms of electrical interference.
Speed incorrectARequire repair or replacement
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
Wire lead burnedARequire repair or replacement
Wire lead conductors exposedBRequire repair or replacement
Wire lead openARequire repair or replacement
Wire lead shortedARequire repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Malfunctioning includes inoperative, intermittent operation, or failure to perform all functions.
NOTE
Make sure poor sound quality is not caused by ignition/charging system or other forms of electrical interference.
NOTE
Determine cause and correct prior to repair or replacement of part.

CIGARETTE LIGHTER ASSEMBLIES

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
InoperativeARequire repair or replacement
NOTE: Inoperative includes intermittent operation.
LooseBRequire repair or replacement
Missing2Suggest replacement
StickingARequire repair or replacement
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
NOTE
Inoperative includes intermittent operation.
NOTE
Determine cause and correct prior to repair or replacement of part.

CIRCUIT BREAKERS

ConditionCodeProcedure
Application incorrectBRequire replacement
BlownARequire replacement
NOTE: Determine cause and correct prior to replacement of part.
Corroded, affecting performanceARequire repair or replacement
Corroded, not affecting performance2Suggest repair or replacement
Cracked, affecting performanceARequire repair or replacement
Cracked, not affecting performance1Suggest repair or replacement
InoperativeARequire replacement
NOTE: Inoperative includes intermittent operation.
Insulation damaged, conductors exposedARequire repair or replacement
Insulation damaged, conductors not exposed1Suggest replacement
MissingCRequire replacement
Routed incorrectlyBRequire repair
Secured incorrectlyBRequire repair
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
NOTE
Determine cause and correct prior to replacement of part.
NOTE
Inoperative includes intermittent operation.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.

CLUTCH SWITCHES

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Binding, affecting performanceARequire repair or replacement
Binding, not affecting performance2Suggest repair or replacement
BrokenARequire repair or replacement
Burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Burned, not affecting performance2Suggest repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Cracked, affecting performanceARequire repair or replacement
Cracked, not affecting performance1Suggest repair or replacement
LeakingBRequire repair or replacement
MalfunctioningARequire repair or replacement
NOTE: Includes inoperative, intermittent operation, or failure to perform all functions.
Melted, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Melted, not affecting performance2Suggest repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
MissingCRequire replacement
Out of adjustmentBRequire repair or replacement
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
Won't returnARequire repair or replacement
Worn1Suggest replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Includes inoperative, intermittent operation, or failure to perform all functions.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.

CONNECTORS

ConditionCodeProcedure
Application incorrectBRequire repair or replacement
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Connector (Weatherpack type) leakingARequire repair or replacement
Connector brokenARequire repair or replacement
Connector meltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Connector missingCRequire replacement
Insulation damaged, conductors exposedARequire repair or replacement
Insulation damaged, conductors not exposed1Suggest repair or replacement
OpenARequire repair or replacement
Protective shield (conduit) melted2Suggest repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Resistance (voltage drop) out of specificationARequire repair or replacement
Routed incorrectlyBRequire repair
Secured incorrectlyBRequire repair
ShortedARequire repair or replacement
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
Voltage drop out of specificationARequire repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.

CONTROL MODULES

ConditionCodeProcedure
Application incorrectBRequire replacement
Attaching hardware missingCRequire replacement of hardware
Attaching hardware threads damagedARequire repair or replacement of hardware
Attaching hardware threads stripped (threads missing)ARequire repair or replacement of hardware
Code set (if applicable)AFurther inspection required
NOTE: Refer to manufacturer's diagnostic trouble code procedure and require repair or replacement of affected component(s).
Connector brokenARequire repair or replacement
Connector meltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Connector missingCRequire repair
ContaminatedARequire repair or replacement
NOTE: Determine source of contamination, such as engine coolant, fuel, metal particles, or water. Require repair or replacement.
InoperativeARequire repair or replacement
NOTE: Inoperative includes intermittent operation. Some components may be serviceable; check for accepted cleaning procedure.
LeakingBRequire repair or replacement
MissingCRequire replacement
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
Threads damagedARequire repair or replacement
Threads stripped (threads missing)ARequire replacement
Wire lead conductors exposedBRequire repair or replacement
Wire lead corrodedARequire repair or replacement
Wire lead openARequire repair or replacement
Wire lead shortedARequire repair or replacement
NOTE
Refer to manufacturer's diagnostic trouble code procedure and require repair or replacement of affected component(s).
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine source of contamination, such as engine coolant, fuel, metal particles, or water. Require repair or replacement.
NOTE
Inoperative includes intermittent operation. Some components may be serviceable; check for accepted cleaning procedure.
NOTE
Determine cause and correct prior to repair or replacement of part.

CRUISE CONTROL BRAKE SWITCHES

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Binding, affecting performanceARequire repair or replacement
Binding, not affecting performance2Suggest repair or replacement
BrokenARequire repair or replacement
Burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Burned, not affecting performance2Suggest repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Cracked, affecting performanceARequire repair or replacement
Cracked, not affecting performance1Suggest repair or replacement
LeakingBRequire repair or replacement
MalfunctioningARequire repair or replacement
NOTE: Includes inoperative, intermittent operation, or failure to perform all functions.
Melted, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Melted, not affecting performance2Suggest repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
MissingCRequire replacement
Out of adjustmentBRequire repair or replacement
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
Won't returnARequire repair or replacement
Worn1Suggest replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Includes inoperative, intermittent operation, or failure to perform all functions.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.

CRUISE CONTROL CABLES

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
BentARequire repair or replacement
BindingARequire repair or replacement
Bracket bent, affecting performanceARequire repair or replacement
Bracket bent, not affecting performanceNo service suggested or required
Bracket broken, affecting performanceARequire replacement
Bracket broken, not affecting performanceNo service suggested or required
Bracket corroded, affecting performanceARequire repair or replacement
Bracket corroded, not affecting performance2Suggest repair or replacement
Bracket cracked, affecting performanceARequire repair or replacement
Bracket cracked, not affecting performance1Suggest repair or replacement
Bracket loose, affecting performanceARequire repair or replacement
Bracket loose, not affecting performance1Suggest repair or replacement
Bracket missingCRequire replacement
BrokenARequire replacement
CrackedBRequire repair or replacement
DisconnectedARequire repair or replacement
KinkedARequire repair or replacement
MeltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
MissingCRequire replacement
Noisy2Suggest repair or replacement
Out of adjustmentBRequire repair or replacement
NOTE: Follow OEM recommended adjustment procedures. Require repair or replacement if out of specification.
Routed incorrectlyBSuggest repair
SeizedARequire repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Follow OEM recommended adjustment procedures. Require repair or replacement if out of specification.

CRUISE CONTROL CLUTCH SWITCHES

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Binding, affecting performanceARequire repair or replacement
Binding, not affecting performance2Suggest repair or replacement
BrokenARequire repair or replacement
Burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Burned, not affecting performance2Suggest repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Cracked, affecting performanceARequire repair or replacement
Cracked, not affecting performance1Suggest repair or replacement
LeakingBRequire repair or replacement
MalfunctioningARequire repair or replacement
NOTE: Includes inoperative, intermittent operation, or failure to perform all functions.
Melted, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Melted, not affecting performance2Suggest repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
MissingCRequire replacement
Out of adjustmentBRequire repair or replacement
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
Won't returnARequire repair or replacement
Worn1Suggest replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Includes inoperative, intermittent operation, or failure to perform all functions.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.

CRUISE CONTROL LINKAGES AND CABLES

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
BentARequire repair or replacement
BindingARequire repair or replacement
Bracket bent, affecting performanceARequire repair or replacement
Bracket bent, not affecting performanceNo service suggested or required
Bracket broken, affecting performanceARequire replacement
Bracket broken, not affecting performanceNo service suggested or required
Bracket corroded, affecting performanceARequire repair or replacement
Bracket corroded, not affecting performance2Suggest repair or replacement
Bracket cracked, affecting performanceARequire repair or replacement
Bracket cracked, not affecting performance1Suggest repair or replacement
Bracket loose, affecting performanceARequire repair or replacement
Bracket loose, not affecting performance1Suggest repair or replacement
Bracket missingCRequire replacement
BrokenARequire replacement
CrackedBRequire repair or replacement
DisconnectedARequire repair or replacement
KinkedARequire repair or replacement
MeltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
MissingCRequire replacement
Noisy2Suggest repair or replacement
Out of adjustmentBRequire repair or replacement
NOTE: Follow OEM recommended adjustment procedures. Require repair or replacement if out of specification.
Routed incorrectlyBSuggest repair
SeizedARequire repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Follow OEM recommended adjustment procedures. Require repair or replacement if out of specification.

CRUISE CONTROL RESERVOIRS

ConditionCodeProcedure
LeakingARequire repair or replacement
MeltedARequire replacement
MissingCRequire replacement
Oil-soaked (spongy)1Suggest replacement
RestrictedARequire repair or replacement
Surface cracks (dry-rotted)1Suggest replacement

CRUISE CONTROL TUBES

ConditionCodeProcedure
LeakingARequire repair or replacement
MeltedARequire replacement
MissingCRequire replacement
Oil-soaked (spongy)1Suggest replacement
RestrictedARequire repair or replacement
Surface cracks (dry-rotted)1Suggest replacement

CRUISE CONTROL VACUUM DUMP RELEASE VALVES

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
BrokenARequire repair or replacement
InoperativeARequire replacement
NOTE: Inoperative includes intermittent operation.
LeakingBSuggest replacement
Out of adjustmentBFurther inspection required
NOTE: Follow OEM recommended adjustment procedures. Require repair or replacement if out of specification.
NOTE
Inoperative includes intermittent operation.
NOTE
Follow OEM recommended adjustment procedures. Require repair or replacement if out of specification.

CRUISE CONTROL VACUUM HOSES, TUBES AND

ConditionCodeProcedure
Reservoirs
LeakingARequire repair or replacement
MeltedARequire replacement
MissingCRequire replacement
Oil-soaked (spongy)1Suggest replacement
RestrictedARequire repair or replacement
Surface cracks (dry-rotted)1Suggest replacement

CRUISE CONTROL VEHICLE SPEED SENSORS

ConditionCodeProcedure
Air gap incorrectBRequire adjustment to vehicle manufacturer's specifications
NOTE: If a sensor is not adjustable, further inspection is required to identify and correct cause.
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
BrokenARequire replacement
Housing crackedBRequire replacement
Internal resistance does not meet specificationsBRequire replacement
NOTE: Component failure may be caused by water intrusion into the wiring harness. Always check insulation for damage and wiring for excessive resistance.
Lead routing incorrectBRequire rerouting according to vehicle manufacturer's specifications
LooseBRequire adjustment to vehicle manufacturer's specifications
NOTE: Some integral bearing assemblies with sensors may require replacement.
MissingCRequire replacement
Output signal incorrectBRequire repair or replacement
NOTE: Component failure may be caused by water intrusion into the wiring harness. Always check insulation for damage and wiring for excessive resistance.
Surface contaminated2Suggest cleaning; identify and correct source
Tip bentBRequire replacement
Tip brokenBRequire replacement
Tip missingBRequire replacement
Wire lead burnedARequire replacement
Wire lead conductors exposedBRequire replacement
Wire lead corrodedARequire replacement
Wire lead openARequire replacement
Wire lead shortedARequire replacement
NOTE
If a sensor is not adjustable, further inspection is required to identify and correct cause.
NOTE
Component failure may be caused by water intrusion into the wiring harness. Always check insulation for damage and wiring for excessive resistance.
NOTE
Some integral bearing assemblies with sensors may require replacement.
NOTE
Component failure may be caused by water intrusion into the wiring harness. Always check insulation for damage and wiring for excessive resistance.

DEFOGGERS

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Connector (Weatherpack type) leakingARequire repair or replacement
Connector brokenARequire repair or replacement
Connector meltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Connector missingCRequire replacement
InoperativeARequire repair or replacement
NOTE: Inoperative includes intermittent operation.
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
Wire lead burnedARequire repair or replacement
Wire lead conductors exposedBRequire repair or replacement
Wire lead openARequire repair or replacement
Wire lead shortedARequire repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Inoperative includes intermittent operation.
NOTE
Determine cause and correct prior to repair or replacement of part.

DEFROSTERS

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Connector (Weatherpack type) leakingARequire repair or replacement
Connector brokenARequire repair or replacement
Connector meltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Connector missingCRequire replacement
InoperativeARequire repair or replacement
NOTE: Inoperative includes intermittent operation.
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
Wire lead burnedARequire repair or replacement
Wire lead conductors exposedBRequire repair or replacement
Wire lead openARequire repair or replacement
Wire lead shortedARequire repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Inoperative includes intermittent operation.
NOTE
Determine cause and correct prior to repair or replacement of part.

DELAYS

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Binding, affecting performanceARequire repair or replacement
Binding, not affecting performance2Suggest repair or replacement
BrokenARequire repair or replacement
Burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Burned, not affecting performance2Suggest repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Cracked, affecting performanceARequire repair or replacement
Cracked, not affecting performance1Suggest repair or replacement
InoperativeARequire repair or replacement
NOTE: Inoperative includes intermittent operation.
Melted, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Melted, not affecting performance2Suggest repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
MissingCRequire replacement
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Inoperative includes intermittent operation.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.

DIMMERS

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Binding, affecting performanceARequire repair or replacement
Binding, not affecting performance2Suggest repair or replacement
BrokenARequire repair or replacement
Burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Burned, not affecting performance2Suggest repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Cracked, affecting performanceARequire repair or replacement
Cracked, not affecting performance1Suggest repair or replacement
InoperativeARequire repair or replacement
NOTE: Inoperative includes intermittent operation.
Melted, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Melted, not affecting performance2Suggest repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
MissingCRequire replacement
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Inoperative includes intermittent operation.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.

ELECTRIC HEATERS

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Connector (Weatherpack type) leakingARequire repair or replacement
Connector brokenARequire repair or replacement
Connector meltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Connector missingCRequire replacement
InoperativeARequire repair or replacement
NOTE: Inoperative includes intermittent operation.
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
Wire lead burnedARequire repair or replacement
Wire lead conductors exposedBRequire repair or replacement
Wire lead openARequire repair or replacement
Wire lead shortedARequire repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Inoperative includes intermittent operation.
NOTE
Determine cause and correct prior to repair or replacement of part.

EQUALIZERS

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Connector brokenARequire repair or replacement
Connector meltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Connector missingCRequire replacement
MalfunctioningARequire repair or replacement
NOTE: Malfunctioning includes inoperative, intermittent operation, or failure to perform all functions.
MissingCRequire replacement
Sound quality poorARequire repair or replacement
NOTE: Make sure poor sound quality is not caused by ignition/charging system or other forms of electrical interference.
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
Wire lead burnedARequire repair or replacement
Wire lead conductors exposedBRequire repair or replacement
Wire lead openARequire repair or replacement
Wire lead shortedARequire repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Malfunctioning includes inoperative, intermittent operation, or failure to perform all functions.
NOTE
Make sure poor sound quality is not caused by ignition/charging system or other forms of electrical interference.
NOTE
Determine cause and correct prior to repair or replacement of part.

FUSE BLOCKS

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Broken, affecting performanceARequire replacement
Broken, not affecting performanceNo service suggested or required
Burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of fuse box.
Burned, not affecting performance2Suggest repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of fuse box.
Connector (Weatherpack type) leakingARequire repair or replacement
Connector brokenARequire repair or replacement
Connector meltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Connector missingCRequire replacement
Cracked, affecting performanceARequire repair or replacement
Cracked, not affecting performance1Suggest repair or replacement
Melted, affecting performanceARequire replacement
NOTE: Determine cause and correct prior to replacement of part.
Melted, not affecting performance2Suggest replacement
NOTE: Determine cause and correct prior to replacement of part.
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of fuse box.
NOTE
Determine cause and correct prior to repair or replacement of fuse box.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to replacement of part.
NOTE
Determine cause and correct prior to replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.

FUSE BOXES AND BLOCKS

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Broken, affecting performanceARequire replacement
Broken, not affecting performanceNo service suggested or required
Burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of fuse box.
Burned, not affecting performance2Suggest repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of fuse box.
Connector (Weatherpack type) leakingARequire repair or replacement
Connector brokenARequire repair or replacement
Connector meltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Connector missingCRequire replacement
Cracked, affecting performanceARequire repair or replacement
Cracked, not affecting performance1Suggest repair or replacement
Melted, affecting performanceARequire replacement
NOTE: Determine cause and correct prior to replacement of part.
Melted, not affecting performance2Suggest replacement
NOTE: Determine cause and correct prior to replacement of part.
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of fuse box.
NOTE
Determine cause and correct prior to repair or replacement of fuse box.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to replacement of part.
NOTE
Determine cause and correct prior to replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.
ConditionCodeProcedure
Application incorrectBRequire replacement
BlownARequire replacement
NOTE: Determine cause and correct prior to replacement of part.
Corroded, affecting performanceARequire repair or replacement
Corroded, not affecting performance2Suggest repair or replacement
Cracked, affecting performanceARequire repair or replacement
Cracked, not affecting performance1Suggest repair or replacement
InoperativeARequire replacement
NOTE: Determine cause and correct prior to replacement of part.
Insulation damaged, conductors exposedARequire repair or replacement
Insulation damaged, conductors not exposed1Suggest replacement
MissingCRequire replacement
Routed incorrectlyBRequire repair
Secured incorrectlyBRequire repair
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Inoperative includes intermittent operation.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
NOTE
Determine cause and correct prior to replacement of part.
NOTE
Determine cause and correct prior to replacement of part.
NOTE
Inoperative includes intermittent operation.
ConditionCodeProcedure
Application incorrectBRequire replacement
BlownARequire replacement
NOTE: Inoperative includes intermittent operation.
Corroded, affecting performanceARequire repair or replacement
Corroded, not affecting performance2Suggest repair or replacement
Cracked, affecting performanceARequire repair or replacement
Cracked, not affecting performance1Suggest repair or replacement
InoperativeARequire replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Insulation damaged, conductors exposedARequire repair or replacement
Insulation damaged, conductors not exposed1Suggest replacement
MissingCRequire replacement
Routed incorrectlyBRequire repair
Secured incorrectlyBRequire repair
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
NOTE
Inoperative includes intermittent operation.
NOTE
Determine cause and correct prior to repair or replacement of part.

GAUGES

Note. Includes odometers, speedometers, and tachometers (except cable-driven).

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Connector (Weatherpack type) leakingARequire repair or replacement
Connector brokenARequire repair or replacement
Connector meltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Connector missingCRequire replacement
LeakingBRequire replacement
Lens brokenARequire repair or replacement
NOTE: If lens is available as a separate part, require replacement of lens only.
Lens cloudy2Suggest repair or replacement
NOTE: If lens is available as a separate part, suggest replacement of lens only.
Lens missingCRequire repair or replacement
NOTE: If lens is available as a separate part, require replacement of lens only.
MalfunctioningARequire repair or replacement
NOTE: Includes inoperative, intermittent operation, failure to perform all functions, out of OEM specification, or out of range.
Mechanical head noisy2Suggest repair or replacement
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
If lens is available as a separate part, require replacement of lens only.
NOTE
If lens is available as a separate part, suggest replacement of lens only.
NOTE
If lens is available as a separate part, require replacement of lens only.
NOTE
Includes inoperative, intermittent operation, failure to perform all functions, out of OEM specification, or out of range.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.

GENERATORS

Note. If components have been added that increase vehicle electrical load requirement ( for example, sound systems, air conditioning, alarm systems, etc.), charging system output must meet the increased demand.

ConditionCodeProcedure
Alternator output meets OEM specification but is insufficient for add on electrical load2Suggest upgrade of alternator or removal of excess electrical load
Alternator's rated output is below OEM specificationBRequire replacement
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware non-functioningARequire repair or replacement of hardware
Connector (Weatherpack type) leakingARequire repair or replacement
Connector brokenARequire repair or replacement
Connector meltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Connector missingCRequire replacement
Diode inoperativeARequire repair or replacement
NOTE: Inoperative includes intermittent operation.
Housing broken, affecting performanceARequire repair or replacement
Housing broken, not affecting performanceNo service suggested or required
Housing cracked, affecting performanceARequire repair or replacement
Housing cracked, not affecting performance1Suggest repair or replacement
InoperativeARequire repair or replacement
NOTE: Inoperative includes intermittent operation.
Noisy2Suggest repair or replacement
Pulley incorrectBRequire replacement
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
Terminal resistance (voltage drop) out of specificationARequire repair or replacement
Threads damagedARequire repair or replacement
Threads stripped (threads missing)ARequire replacement
Voltage drop out of specificationARequire repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Inoperative includes intermittent operation.
NOTE
Inoperative includes intermittent operation.
NOTE
Determine cause and correct prior to repair or replacement of part.

GROUND CABLES AND STRAPS

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Corroded, affecting performanceARequire repair or replacement
Corroded, not affecting performance2Suggest repair or replacement
Insulation damaged, exposing conductors2Suggest replacement
LooseARequire repair
MissingCRequire replacement
OpenARequire repair or replacement
Resistance highARequire repair or replacement
Terminal resistance (voltage drop) is out of specificationBRequire repair or replacement
Voltage drop out of specificationBRequire repair or replacement

GROUND STRAPS

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Corroded, affecting performanceARequire repair or replacement
Corroded, not affecting performance2Suggest repair or replacement
Insulation damaged, exposing conductors2Suggest replacement
LooseARequire repair
MissingCRequire replacement
OpenARequire repair or replacement
Resistance highARequire repair or replacement
Terminal resistance (voltage drop) is out of specificationBRequire repair or replacement
Voltage drop out of specificationBRequire repair or replacement

HEADLIGHT ADJUSTERS

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Bent, preventing adjustmentARequire repair or replacement
BrokenARequire repair or replacement
Indicator brokenARequire replacement
Indicator missingCRequire replacement
MissingCRequire replacement of adjusters
SeizedARequire repair or replacement
Threads damagedARequire repair or replacement
Threads stripped (threads missing)ARequire replacement

HEATING ELEMENTS (DEFROSTERS, DEFOGGERS, ELECTRIC HEATERS AND SEATS)

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Connector (Weatherpack type) leakingARequire repair or replacement
Connector brokenARequire repair or replacement
Connector meltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Connector missingCRequire replacement
InoperativeARequire repair or replacement
NOTE: Inoperative includes intermittent operation.
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
Wire lead burnedARequire repair or replacement
Wire lead conductors exposedBRequire repair or replacement
Wire lead openARequire repair or replacement
Wire lead shortedARequire repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Inoperative includes intermittent operation.
NOTE
Determine cause and correct prior to repair or replacement of part.

HORNS AND SIRENS

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Connector brokenARequire repair or replacement
Connector meltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Connector missingCRequire replacement
InoperativeARequire repair or replacement
NOTE: Inoperative includes intermittent operation.
MissingCRequire replacement
Out of adjustmentBRequire adjustment
Sound quality poorARequire repair or replacement. Further inspection required
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
Wire lead burnedARequire repair or replacement
Wire lead conductors exposedBRequire repair or replacement
Wire lead openARequire repair or replacement
Wire lead shortedARequire repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Inoperative includes intermittent operation.
NOTE
Determine cause and correct prior to repair or replacement of part.

IGNITION SWITCHES

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Binding, affecting performanceARequire repair or replacement
Binding, not affecting performance2Suggest repair or replacement
BrokenARequire repair or replacement
Burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Burned, not affecting performance2Suggest repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Cracked, affecting performanceARequire repair or replacement
Cracked, not affecting performance1Suggest repair or replacement
LeakingBRequire repair or replacement
MalfunctioningARequire repair or replacement
NOTE: Includes inoperative, intermittent operation, or failure to perform all functions.
Melted, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Melted, not affecting performance2Suggest repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
MissingCRequire replacement
Out of adjustmentBRequire repair or replacement
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
Won't returnARequire repair or replacement
Worn1Suggest replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Includes inoperative, intermittent operation, or failure to perform all functions.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.

INDICATOR LIGHTS

ConditionCodeProcedure
Does not come on during bulb checkFurther inspection required
NOTE: See service manual for further information.
Fails to function properly during test modeFurther inspection required
NOTE: See service manual for further information.
On constantlyFurther inspection required
NOTE: See service manual for further information.
On intermittentlyFurther inspection required
NOTE: See service manual for further information.
NOTE
See service manual for further information.
NOTE
See service manual for further information.
NOTE
See service manual for further information.
NOTE
See service manual for further information.

KEYLESS ENTRY KEYPADS AND TRANSMITTERS

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Connector (Weatherpack type) leakingARequire repair or replacement
Connector brokenARequire repair or replacement
Connector meltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Connector missingCRequire replacement
MalfunctioningARequire repair or replacement
NOTE: Malfunctioning includes inoperative, intermittent operation, or failure to perform all functions.
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
Wire lead burnedARequire repair or replacement
Wire lead conductors exposedBRequire repair or replacement
Wire lead openARequire repair or replacement
Wire lead shortedARequire repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Malfunctioning includes inoperative, intermittent operation, or failure to perform all functions.
NOTE
Determine cause and correct prior to repair or replacement of part.

KEYLESS ENTRY TRANSMITTERS

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Connector (Weatherpack type) leakingARequire repair or replacement
Connector brokenARequire repair or replacement
Connector meltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Connector missingCRequire replacement
MalfunctioningARequire repair or replacement
NOTE: Malfunctioning includes inoperative, intermittent operation, or failure to perform all functions.
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
Wire lead burnedARequire repair or replacement
Wire lead conductors exposedBRequire repair or replacement
Wire lead openARequire repair or replacement
Wire lead shortedARequire repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Malfunctioning includes inoperative, intermittent operation, or failure to perform all functions.
NOTE
Determine cause and correct prior to repair or replacement of part.

LEDS

Note. Does not include soldered-in components.

ConditionCodeProcedure
Adjustment out of specificationBRequire repair or replacement
Application incorrectBRequire replacement
NOTE: Application incorrect includes wrong bulb coating or color.
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Base burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Base burned, not affecting performance2Suggest repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Base corroded, affecting performanceARequire repair or replacement
Base corroded, not affecting performance2Suggest repair or replacement
Base leakingARequire repair or replacement
Base loose, affecting performanceBRequire repair or replacement
Base loose, not affecting performance1Suggest repair or replacement
Base meltedARequire replacement
NOTE: Determine cause and correct prior to replacement of part.
Bracket bent, affecting performanceARequire repair or replacement
Bracket bent, not affecting performanceNo service suggested or required
Bracket broken, affecting performanceARequire replacement
Bracket broken, not affecting performanceNo service suggested or required
Bracket corroded, affecting performanceARequire repair or replacement
Bracket corroded, not affecting performance2Suggest repair or replacement
Bracket cracked, affecting performanceARequire repair or replacement
Bracket cracked, not affecting performance1Suggest repair or replacement
Bracket loose, affecting performanceARequire repair or replacement
Bracket loose, not affecting performance1Suggest repair or replacement
Bracket missingCRequire replacement
Burned outARequire replacement
Connector (Weatherpack type) leakingARequire repair or replacement
Connector brokenARequire repair or replacement
Connector meltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Connector missingCRequire replacement
Corroded, affecting performanceARequire repair or replacement
Corroded, not affecting performance2Suggest repair or replacement
CrackedBRequire replacement
IntermittentARequire replacement
Lamp base meltedARequire replacement
NOTE: Determine cause and correct prior to replacement of part.
LeakingARequire repair or replacement
MissingCRequire replacement
Seized in socketARequire repair or replacement
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
Threads damagedARequire repair or replacement
Threads stripped (threads missing)ARequire replacement
NOTE
Application incorrect includes wrong bulb coating or color.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.

LENSES

ConditionCodeProcedure
Adjustment out of specificationBRequire repair
Application incorrectARequire replacement
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Broken, affecting performanceARequire replacement
Broken, not affecting performanceNo service suggested or required
CrackedBRequire replacement
DiscoloredARequire replacement
LeakingBRequire repair or replacement
Melted, affecting performanceARequire replacement
Melted, not affecting performance2Suggest replacement
MissingCRequire replacement

MICROPHONES

ConditionCodeProcedure
Application incorrectARequire replacement
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Connector (Weatherpack type) leakingARequire repair or replacement
Connector brokenARequire repair or replacement
Connector meltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Connector missingCRequire replacement
InoperativeARequire repair or replacement
NOTE: Inoperative includes intermittent operation.
Membrane tornARequire replacement
MissingCRequire replacement
Polarity reversedARequire repair
Sound quality poorARequire repair or replacement. Further inspection required
NOTE: Make sure poor sound quality is not caused by ignition/charging system or other forms of electrical interference.
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Inoperative includes intermittent operation.
NOTE
Make sure poor sound quality is not caused by ignition/charging system or other forms of electrical interference.
NOTE
Determine cause and correct prior to repair or replacement of part.

MIRRORS (ELECTROCHROMATIC AND HEATED)

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
BrokenARequire repair or replacement
Connector brokenARequire repair or replacement
Connector meltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Connector missingCRequire replacement
CrackedBRequire replacement
InoperativeARequire replacement
NOTE: Inoperative includes intermittent operation.
MissingCRequire replacement
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
Wire lead burnedARequire repair or replacement
Wire lead conductors exposedBRequire repair or replacement
Wire lead openARequire repair or replacement
Wire lead shortedARequire repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Inoperative includes intermittent operation.
NOTE
Determine cause and correct prior to repair or replacement of part.

MOTORS

ConditionCodeProcedure
Amperage draw out of specificationARequire repair or replacement
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Bracket bentARequire repair or replacement
Bracket brokenARequire repair or replacement
Bracket crackedARequire repair or replacement
Bracket holes elongated, affecting performanceARequire repair or replacement
Bracket holes elongated, not affecting performanceNo service suggested or required
Bracket missingCRequire replacement
Connector (Weatherpack type) leakingARequire repair or replacement
Connector brokenARequire repair or replacement
Connector meltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Drive mechanism damaged, affecting performanceARequire repair or replacement
NOTE: Further inspection required to determine cause.
Drive mechanism damaged, not affecting performance2Suggest repair or replacement
NOTE: Further inspection required to determine cause.
Fails to disengageARequire repair or replacement
Housing broken, affecting performanceASuggest repair or replacement
Housing broken, not affecting performanceNo service suggested or required
Housing cracked, affecting performanceARequire repair or replacement
Housing cracked, not affecting performance1Suggest repair or replacement
InoperativeARequire repair or replacement
NOTE: Inoperative includes intermittent operation.
Linkage bent, affecting performanceARequire repair or replacement of linkage
Linkage bent, not affecting performanceNo service suggested or required
Linkage binding, affecting performanceARequire repair or replacement of linkage
Linkage binding, not affecting performance1Suggest repair or replacement of linkage
Linkage brokenARequire repair or replacement of linkage
Linkage loose, affecting performanceARequire repair or replacement of linkage
Linkage loose, not affecting performance1Suggest repair or replacement of linkage
Linkage missingCRequire replacement
Linkage noisy2Suggest repair or replacement
MissingCRequire replacement
Noisy2Suggest repair or replacement
Out of adjustmentBFurther inspection required
NOTE: Follow OEM recommended adjustment procedures. Repair or replace if out of specification.
Resistance out of specificationBRequire repair or replacement
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
Wire lead burnedARequire repair or replacement
Wire lead conductors exposedBRequire repair or replacement
Wire lead openARequire repair or replacement
Wire lead shortedARequire repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Further inspection required to determine cause.
NOTE
Further inspection required to determine cause.
NOTE
Inoperative includes intermittent operation.
NOTE
Follow OEM recommended adjustment procedures. Repair or replace if out of specification.
NOTE
Determine cause and correct prior to repair or replacement of part.

NEUTRAL SAFETY SWITCHES

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Binding, affecting performanceARequire repair or replacement
Binding, not affecting performance2Suggest repair or replacement
BrokenARequire repair or replacement
Burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Burned, not affecting performance2Suggest repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Cracked, affecting performanceARequire repair or replacement
Cracked, not affecting performance1Suggest repair or replacement
LeakingBRequire repair or replacement
MalfunctioningARequire repair or replacement
NOTE: Includes inoperative, intermittent operation, or failure to perform all functions.
Melted, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Melted, not affecting performance2Suggest repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
MissingCRequire replacement
Out of adjustmentBRequire repair or replacement
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
Won't returnARequire repair or replacement
Worn1Suggest replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Includes inoperative, intermittent operation, or failure to perform all functions.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.

ODOMETERS, SPEEDOMETERS AND TACHOMETERS (CABLE DRIVEN)

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Connector (Weatherpack type) leakingARequire repair or replacement
Connector brokenARequire repair or replacement
Connector meltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Connector missingCRequire replacement
Drive cable brokenARequire replacement
Drive cable noisy2Suggest repair or replacement
InoperativeAFurther inspection required
NOTE: Inoperative includes intermittent operation, out of OEM specification, or out of range.
LeakingBRequire replacement
Lens brokenARequire repair or replacement
NOTE: If lens is available as a separate part, require replacement of lens only.
Lens cloudy2Suggest repair or replacement
NOTE: If lens is available as a separate part, suggest replacement of lens only.
Lens missingCRequire repair or replacement
NOTE: If lens is available as a separate part, require replacement of lens only.
Noisy2Suggest repair or replacement
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Inoperative includes intermittent operation, out of OEM specification, or out of range.
NOTE
If lens is available as a separate part, require replacement of lens only.
NOTE
If lens is available as a separate part, suggest replacement of lens only.
NOTE
If lens is available as a separate part, require replacement of lens only.
NOTE
Determine cause and correct prior to repair or replacement of part.

ODOMETERS

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Connector (Weatherpack type) leakingARequire repair or replacement
Connector brokenARequire repair or replacement
Connector meltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Connector missingCRequire replacement
LeakingBRequire replacement
Lens brokenARequire repair or replacement
NOTE: If lens is available as a separate part, require replacement of lens only.
Lens cloudy2Suggest repair or replacement
NOTE: If lens is available as a separate part, suggest replacement of lens only.
Lens missingCRequire repair or replacement
NOTE: If lens is available as a separate part, require replacement of lens only.
MalfunctioningARequire repair or replacement
NOTE: Includes inoperative, intermittent operation, failure to perform all functions, out of OEM specification, or out of range.
Mechanical head noisy2Suggest repair or replacement
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
If lens is available as a separate part, require replacement of lens only.
NOTE
If lens is available as a separate part, suggest replacement of lens only.
NOTE
If lens is available as a separate part, require replacement of lens only.
NOTE
Includes inoperative, intermittent operation, failure to perform all functions, out of OEM specification, or out of range.
NOTE
Determine cause and correct prior to repair or replacement of part.

POWER DISTRIBUTION CENTER

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Broken, affecting performanceARequire replacement
Broken, not affecting performanceNo service suggested or required
Burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of fuse box.
Burned, not affecting performance2Suggest repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of fuse box.
Connector (Weatherpack type) leakingARequire repair or replacement
Connector brokenARequire repair or replacement
Connector meltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Connector missingCRequire replacement
Cracked, affecting performanceARequire repair or replacement
Cracked, not affecting performance1Suggest repair or replacement
Melted, affecting performanceARequire replacement
NOTE: Determine cause and correct prior to replacement of part.
Melted, not affecting performance2Suggest replacement
NOTE: Determine cause and correct prior to replacement of part.
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of fuse box.
NOTE
Determine cause and correct prior to repair or replacement of fuse box.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to replacement of part.
NOTE
Determine cause and correct prior to replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.

PULLEYS

ConditionCodeProcedure
Alignment incorrectBRequire repair or replacement
Application incorrectBRequire replacement
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Bent, affecting performanceARequire replacement
CrackedBRequire replacement
LooseBRequire repair or replacement
MissingCRequire replacement
Pulley damaged, affecting belt lifeARequire replacement

RECEIVERS, AMPLIFIERS, EQUALIZERS AND SUB-WOOFER VOLUME CONTROLS

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Connector brokenARequire repair or replacement
Connector meltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Connector missingCRequire replacement
MalfunctioningARequire repair or replacement
NOTE: Malfunctioning includes inoperative, intermittent operation, or failure to perform all functions.
MissingCRequire replacement
Sound quality poorARequire repair or replacement
NOTE: Make sure poor sound quality is not caused by ignition/charging system or other forms of electrical interference.
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
Wire lead burnedARequire repair or replacement
Wire lead conductors exposedBRequire repair or replacement
Wire lead openARequire repair or replacement
Wire lead shortedARequire repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Malfunctioning includes inoperative, intermittent operation, or failure to perform all functions.
NOTE
Make sure poor sound quality is not caused by ignition/charging system or other forms of electrical interference.
NOTE
Determine cause and correct prior to repair or replacement of part.

RELAY BOXES

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Broken, affecting performanceARequire replacement
Broken, not affecting performanceNo service suggested or required
Burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of relay box.
Burned, not affecting performance2Suggest repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of relay box.
Connector (Weatherpack type) leakingARequire repair or replacement
Connector brokenARequire repair or replacement
Connector meltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Connector missingCRequire replacement
Cover missingCRequire replacement of cover
Cracked, affecting performanceARequire repair or replacement
Cracked, not affecting performance1Suggest repair or replacement
Melted, affecting performanceARequire replacement
NOTE: Determine cause and correct prior to replacement of part.
Melted, not affecting performance2Suggest replacement
NOTE: Determine cause and correct prior to replacement of part.
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of relay box.
NOTE
Determine cause and correct prior to repair or replacement of relay box.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to replacement of part.
NOTE
Determine cause and correct prior to replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.

RELAYS

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Housing brokenARequire replacement
Housing cracked2Suggest replacement
InoperativeARequire replacement
NOTE: Inoperative includes intermittent operation.
MissingCRequire replacement
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
NOTE
Inoperative includes intermittent operation.
NOTE
Determine cause and correct prior to repair or replacement of part.

SEALED BEAMS

Note. Does not include soldered-in components.

ConditionCodeProcedure
Adjustment out of specificationBRequire repair or replacement
Application incorrectBRequire replacement
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Base burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Base burned, not affecting performance2Suggest repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Base corroded, affecting performanceARequire repair or replacement
Base corroded, not affecting performance2Suggest repair or replacement
Base leakingARequire repair or replacement
Base loose, affecting performanceBRequire repair or replacement
Base loose, not affecting performance1Suggest repair or replacement
Base meltedARequire replacement
NOTE: Determine cause and correct prior to replacement of part.
Bracket bent, affecting performanceARequire repair or replacement
Bracket bent, not affecting performanceNo service suggested or required
Bracket broken, affecting performanceARequire replacement
Bracket broken, not affecting performanceNo service suggested or required
Bracket corroded, affecting performanceARequire repair or replacement
Bracket corroded, not affecting performance2Suggest repair or replacement
Bracket cracked, affecting performanceARequire repair or replacement
Bracket cracked, not affecting performance1Suggest repair or replacement
Bracket loose, affecting performanceARequire repair or replacement
Bracket loose, not affecting performance1Suggest repair or replacement
Bracket missingCRequire replacement
Burned outARequire replacement
Connector (Weatherpack type) leakingARequire repair or replacement
Connector brokenARequire repair or replacement
Connector meltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Connector missingCRequire replacement
Corroded, affecting performanceARequire repair or replacement
Corroded, not affecting performance2Suggest repair or replacement
CrackedBRequire replacement
IntermittentARequire replacement
Lamp base meltedARequire replacement
NOTE: Determine cause and correct prior to replacement of part.
LeakingBRequire repair or replacement
MissingCRequire replacement
Seized in socketARequire repair or replacement
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
Threads damagedARequire repair or replacement
Threads stripped (threads missing)ARequire replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.

SEAT HEATERS

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Connector (Weatherpack type) leakingARequire repair or replacement
Connector brokenARequire repair or replacement
Connector meltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Connector missingCRequire replacement
InoperativeARequire repair or replacement
NOTE: Inoperative includes intermittent operation.
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
Wire lead burnedARequire repair or replacement
Wire lead conductors exposedBRequire repair or replacement
Wire lead openARequire repair or replacement
Wire lead shortedARequire repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Inoperative includes intermittent operation.
NOTE
Determine cause and correct prior to repair or replacement of part.

SECURITY ALARM SENSORS

ConditionCodeProcedure
Attaching hardware missingCRequire replacement of hardware
Attaching hardware threads damagedARequire repair or replacement of hardware
Attaching hardware threads stripped (threads missing)ARequire repair or replacement of hardware
Connector brokenARequire repair or replacement
Connector meltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Connector missingCRequire replacement
InoperativeARequire repair or replacement. Further inspection required
NOTE: Inoperative includes intermittent operation.
MissingCRequire replacement
Resistance out of specificationBRequire repair or replacement
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
Threads damagedARequire repair or replacement
Threads stripped (threads missing)ARequire replacement
Wire lead conductors exposedBRequire repair or replacement
Wire lead corrodedARequire repair or replacement
Wire lead openARequire repair or replacement
Wire lead shortedARequire repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Inoperative includes intermittent operation.
NOTE
Determine cause and correct prior to repair or replacement of part.

SIRENS

ConditionCodeProcedure
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Connector brokenARequire repair or replacement
Connector meltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Connector missingCRequire replacement
InoperativeARequire repair or replacement
NOTE: Inoperative includes intermittent operation.
MissingCRequire replacement
Out of adjustmentBRequire adjustment
Sound quality poorARequire repair or replacement. Further inspection required
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
Wire lead burnedARequire repair or replacement
Wire lead conductors exposedBRequire repair or replacement
Wire lead openARequire repair or replacement
Wire lead shortedARequire repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Inoperative includes intermittent operation.
NOTE
Determine cause and correct prior to repair or replacement of part.

SOLENOIDS

Note. For starter solenoids that are integral to the starter assembly, see Starters. For starter relays, see Relays.

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Connector (Weatherpack type) leakingARequire repair or replacement
Connector brokenARequire repair or replacement
Connector meltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Connector missingCRequire replacement
InoperativeARequire replacement
NOTE: Inoperative includes intermittent operation.
Linkage bent, affecting performanceARequire repair or replacement of linkage
Linkage bent, not affecting performance2Suggest repair or replacement of linkage
Linkage brokenARequire repair or replacement of linkage
Linkage loose, affecting performanceARequire repair or replacement of linkage
Linkage loose, not affecting performance1Suggest repair or replacement of linkage
Linkage missingCRequire replacement
Linkage noisy2Suggest repair or replacement
MissingCRequire replacement
Noisy2Suggest repair or replacement
Out of adjustmentBRequire repair or replacement
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Inoperative includes intermittent operation.
NOTE
Determine cause and correct prior to repair or replacement of part.

SPEAKERS AND MICROPHONES

ConditionCodeProcedure
Application incorrectARequire replacement
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Connector (Weatherpack type) leakingARequire repair or replacement
Connector brokenARequire repair or replacement
Connector meltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Connector missingCRequire replacement
InoperativeARequire repair or replacement
NOTE: Inoperative includes intermittent operation.
Membrane tornARequire replacement
MissingCRequire replacement
Polarity reversedARequire repair
Sound quality poorARequire repair or replacement. Further inspection required
NOTE: Make sure poor sound quality is not caused by ignition/charging system or other forms of electrical interference.
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Inoperative includes intermittent operation.
NOTE
Make sure poor sound quality is not caused by ignition/charging system or other forms of electrical interference.
NOTE
Determine cause and correct prior to repair or replacement of part.

SPEEDOMETER AND TACHOMETER LINKAGES AND CABLES

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
BentARequire repair or replacement
BindingARequire repair or replacement
Bracket bent, affecting performanceARequire repair or replacement
Bracket bent, not affecting performanceNo service suggested or required
Bracket broken, affecting performanceARequire replacement
Bracket broken, not affecting performanceNo service suggested or required
Bracket corroded, affecting performanceARequire repair or replacement
Bracket corroded, not affecting performance2Suggest repair or replacement
Bracket cracked, affecting performanceARequire repair or replacement
Bracket cracked, not affecting performance1Suggest repair or replacement
Bracket loose, affecting performanceARequire repair or replacement
Bracket loose, not affecting performance1Suggest repair or replacement
Bracket missingCRequire replacement
BrokenARequire replacement
CrackedBRequire repair or replacement
DisconnectedARequire repair or replacement
KinkedARequire repair or replacement
MeltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
MissingCRequire replacement
Noisy2Suggest repair or replacement
Routed incorrectlyBSuggest repair
SeizedARequire repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of part.

SPEEDOMETER CABLES

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
BentARequire repair or replacement
BindingARequire repair or replacement
Bracket bent, affecting performanceARequire repair or replacement
Bracket bent, not affecting performanceNo service suggested or required
Bracket broken, affecting performanceARequire replacement
Bracket broken, not affecting performanceNo service suggested or required
Bracket corroded, affecting performanceARequire repair or replacement
Bracket corroded, not affecting performance2Suggest repair or replacement
Bracket cracked, affecting performanceARequire repair or replacement
Bracket cracked, not affecting performance1Suggest repair or replacement
Bracket loose, affecting performanceARequire repair or replacement
Bracket loose, not affecting performance1Suggest repair or replacement
Bracket missingCRequire replacement
BrokenARequire replacement
CrackedBRequire repair or replacement
DisconnectedARequire repair or replacement
KinkedARequire repair or replacement
MeltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
MissingCRequire replacement
Noisy2Suggest repair or replacement
Routed incorrectlyBSuggest repair
SeizedARequire repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of part.

SPEEDOMETERS

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Connector (Weatherpack type) leakingARequire repair or replacement
Connector brokenARequire repair or replacement
Connector meltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Connector missingCRequire replacement
LeakingBRequire replacement
Lens brokenARequire repair or replacement
NOTE: If lens is available as a separate part, require replacement of lens only.
Lens cloudy2Suggest repair or replacement
NOTE: If lens is available as a separate part, suggest replacement of lens only.
Lens missingCRequire repair or replacement
NOTE: If lens is available as a separate part, require replacement of lens only.
MalfunctioningARequire repair or replacement
NOTE: Includes inoperative, intermittent operation, failure to perform all functions, out of OEM specification, or out of range.
Mechanical head noisy2Suggest repair or replacement
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
If lens is available as a separate part, require replacement of lens only.
NOTE
If lens is available as a separate part, suggest replacement of lens only.
NOTE
If lens is available as a separate part, require replacement of lens only.
NOTE
Includes inoperative, intermittent operation, failure to perform all functions, out of OEM specification, or out of range.
NOTE
Determine cause and correct prior to repair or replacement of part.

STARTERS

Note. To prevent misdiagnosis, care should be taken to eliminate the possibilities of mechanical problems or high resistance in power and/or ground circuits.

ConditionCodeProcedure
Amperage draw does not meet OEM specificationsBRequire repair or replacement
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
NOTE: Inspect block or bell housing mounting surface.
Bracket bent, affecting performanceARequire repair or replacement
Bracket bent, not affecting performanceNo service suggested or required
Bracket broken, affecting performanceARequire replacement
Bracket broken, not affecting performanceNo service suggested or required
Bracket corroded, affecting performanceARequire repair or replacement
Bracket corroded, not affecting performance2Suggest repair or replacement
Bracket cracked, affecting performanceARequire repair or replacement
Bracket cracked, not affecting performance1Suggest repair or replacement
Bracket holes elongated, affecting performanceARequire repair or replacement
Bracket holes elongated, not affecting performanceNo service suggested or required
Bracket loose, affecting performanceARequire repair or replacement
Bracket loose, not affecting performance1Suggest repair or replacement
Bracket missingCRequire replacement
Drive gear damaged, affecting performanceARequire repair or replacement
NOTE: Further inspection required to determine cause. Require inspection of ring gear.
Drive gear damaged, not affecting performance2Suggest repair or replacement
NOTE: Further inspection required to determine cause. Require inspection of ring gear and service as needed.
Fails to disengageARequire repair or replacement
Housing broken, affecting performanceARequire repair or replacement
Housing broken, not affecting performanceNo service suggested or required
Housing cracked, affecting performanceARequire repair or replacement
Housing cracked, not affecting performance1Suggest repair or replacement
InoperativeARequire repair or replacement
NOTE: Inoperative includes intermittent operation.
Noisy2Suggest repair or replacement
Shimmed incorrectlyBRequire repair
Starter shaft bushing missingCRequire replacement
NOTE: Bushing may be in bell housing.
Starter shaft bushing worn, affecting performanceARequire replacement
Starter shaft bushing worn, not affecting performance1Suggest replacement
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
NOTE
Inspect block or bell housing mounting surface.
NOTE
Further inspection required to determine cause. Require inspection of ring gear.
NOTE
Further inspection required to determine cause. Require inspection of ring gear and service as needed.
NOTE
Inoperative includes intermittent operation.
NOTE
Bushing may be in bell housing.
NOTE
Determine cause and correct prior to repair or replacement of part.

SUB-WOOFER VOLUME CONTROL

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Connector brokenARequire repair or replacement
Connector meltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Connector missingCRequire replacement
MalfunctioningARequire repair or replacement
NOTE: Malfunctioning includes inoperative, intermittent operation, or failure to perform all functions.
MissingCRequire replacement
Sound quality poorARequire repair or replacement
NOTE: Make sure poor sound quality is not caused by ignition/charging system or other forms of electrical interference.
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
Wire lead burnedARequire repair or replacement
Wire lead conductors exposedBRequire repair or replacement
Wire lead openARequire repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Malfunctioning includes inoperative, intermittent operation, or failure to perform all functions.
NOTE
Make sure poor sound quality is not caused by ignition/charging system or other forms of electrical interference.
NOTE
Determine cause and correct prior to repair or replacement of part.

SWITCHES

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Binding, affecting performanceARequire repair or replacement
Binding, not affecting performance2Suggest repair or replacement
BrokenARequire repair or replacement
Burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Burned, not affecting performance2Suggest repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Cracked, affecting performanceARequire repair or replacement
Cracked, not affecting performance1Suggest repair or replacement
LeakingBRequire repair or replacement
MalfunctioningARequire repair or replacement
NOTE: Includes inoperative, intermittent operation, or failure to perform all functions.
Melted, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Melted, not affecting performance2Suggest repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
MissingCRequire replacement
Out of adjustmentBRequire repair or replacement
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
Won't returnARequire repair or replacement
Worn1Suggest replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Includes inoperative, intermittent operation, or failure to perform all functions.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.

TACHOMETER CABLES

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
BentARequire repair or replacement
BindingARequire repair or replacement
Bracket bent, affecting performanceARequire repair or replacement
Bracket bent, not affecting performanceNo service suggested or required
Bracket broken, affecting performanceARequire replacement
Bracket broken, not affecting performanceNo service suggested or required
Bracket corroded, affecting performanceARequire repair or replacement
Bracket corroded, not affecting performance2Suggest repair or replacement
Bracket cracked, affecting performanceARequire repair or replacement
Bracket cracked, not affecting performance1Suggest repair or replacement
Bracket loose, affecting performanceARequire repair or replacement
Bracket loose, not affecting performance1Suggest repair or replacement
Bracket missingCRequire replacement
BrokenARequire replacement
CrackedBRequire repair or replacement
DisconnectedARequire repair or replacement
KinkedARequire repair or replacement
MeltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
MissingCRequire replacement
Noisy2Suggest repair or replacement
Routed incorrectlyBSuggest repair
SeizedARequire repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of part.

TACHOMETERS

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Connector (Weatherpack type) leakingARequire repair or replacement
Connector brokenARequire repair or replacement
Connector meltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Connector missingCRequire replacement
LeakingBRequire replacement
Lens brokenARequire repair or replacement
NOTE: If lens is available as a separate part, require replacement of lens only.
Lens cloudy2Suggest repair or replacement
NOTE: If lens is available as a separate part, suggest replacement of lens only.
Lens missingCRequire repair or replacement
NOTE: If lens is available as a separate part, require replacement of lens only.
MalfunctioningARequire repair or replacement
NOTE: Includes inoperative, intermittent operation, failure to perform all functions, out of OEM specification, or out of range.
Mechanical head noisy2Suggest repair or replacement
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
If lens is available as a separate part, require replacement of lens only.
NOTE
If lens is available as a separate part, suggest replacement of lens only.
NOTE
If lens is available as a separate part, require replacement of lens only.
NOTE
Includes inoperative, intermittent operation, failure to perform all functions, out of OEM specification, or out of range.

TAPE PLAYERS AND CD PLAYERS

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Connector brokenARequire repair or replacement
Connector meltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Connector missingCRequire replacement
MalfunctioningARequire repair or replacement
NOTE: Malfunctioning includes inoperative, intermittent operation, or failure to perform all functions.
MissingCRequire replacement
SkipsARequire repair or replacement
Sound quality poorARequire repair or replacement
NOTE: Make sure poor sound quality is not caused by ignition/charging system or other forms of electrical interference.
Speed incorrectARequire repair or replacement
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
Wire lead burnedARequire repair or replacement
Wire lead conductors exposedBRequire repair or replacement
Wire lead openARequire repair or replacement
Wire lead shortedARequire repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Malfunctioning includes inoperative, intermittent operation, or failure to perform all functions.
NOTE
Make sure poor sound quality is not caused by ignition/charging system or other forms of electrical interference.
NOTE
Determine cause and correct prior to repair or replacement of part.

TENSIONERS

ConditionCodeProcedure
Alignment incorrectBRequire repair or replacement
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Bearings worn1Suggest replacement
Belt tension incorrectBRequire adjustment or repair
CrackedBSuggest replacement
MissingCRequire replacement
Noisy2Suggest replacement
Pulley damaged, affecting belt lifeARequire replacement
SeizedARequire repair or replacement

TIMERS

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
BrokenARequire repair or replacement
Burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Burned, not affecting performance2Suggest repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Cracked, affecting performanceARequire repair or replacement
Cracked, not affecting performance1Suggest repair or replacement
InoperativeARequire repair or replacement
NOTE: Inoperative includes intermittent operation.
Melted, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Melted, not affecting performance2Suggest repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
MissingCRequire replacement
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Inoperative includes intermittent operation.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.

TRANSCEIVERS

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Connector brokenARequire repair or replacement
Connector meltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Connector missingCRequire replacement
MalfunctioningARequire repair or replacement
NOTE: Malfunctioning includes inoperative, intermittent operation, or failure to perform all functions.
MissingCRequire replacement
Sound quality poorARequire repair or replacement
NOTE: Make sure poor sound quality is not caused by ignition/charging system or other forms of electrical interference.
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
Wire lead burnedARequire repair or replacement
Wire lead conductors exposedBRequire repair or replacement
Wire lead openARequire repair or replacement
Wire lead shortedARequire repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Malfunctioning includes inoperative, intermittent operation, or failure to perform all functions.
NOTE
Make sure poor sound quality is not caused by ignition/charging system or other forms of electrical interference.
NOTE
Determine cause and correct prior to repair or replacement of part.

TRANSDUCERS

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Connector (Weatherpack type) leakingARequire repair or replacement
Connector brokenARequire repair or replacement
Connector meltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Connector missingCRequire replacement
Drive mechanism damaged, affecting performanceARequire repair or replacement
NOTE: Further inspection required to determine cause.
Drive mechanism damaged, not affecting performance2Suggest repair or replacement
NOTE: Further inspection required to determine cause.
InoperativeARequire repair or replacement
NOTE: Inoperative includes intermittent operation or out of specification.
Leaking (vacuum/fluid/air)ARequire replacement
Linkage bent, affecting performanceARequire repair or replacement of linkage
Linkage bent, not affecting performanceNo service suggested or required
Linkage binding, affecting performanceARequire repair or replacement of linkage
Linkage binding, not affecting performance1Suggest repair or replacement of linkage
Linkage brokenARequire repair or replacement of linkage
Linkage loose, affecting performanceARequire repair or replacement of linkage
Linkage loose, not affecting performance1Suggest repair or replacement of linkage
Linkage missingCRequire replacement
Linkage noisy2Suggest repair or replacement
Out of adjustmentBFurther inspection required
NOTE: Follow OEM recommended adjustment procedures. Repair or replace if out of specification.
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Further inspection required to determine cause.
NOTE
Further inspection required to determine cause.
NOTE
Inoperative includes intermittent operation or out of specification.
NOTE
Follow OEM recommended adjustment procedures. Repair or replace if out of specification.
NOTE
Determine cause and correct prior to repair or replacement of part.

VACUUM ACCUMULATORS (RESERVOIRS)

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
LeakingARequire repair or replacement

VOLTAGE REGULATORS

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Connector (Weatherpack type) leakingARequire repair or replacement
Connector brokenARequire repair or replacement
Connector meltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Connector missingCRequire replacement
InoperativeARequire replacement
NOTE: Inoperative includes intermittent operation.
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Inoperative includes intermittent operation.
NOTE
Determine cause and correct prior to repair or replacement of part.

WASHER FLUID LEVEL SENDERS

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
InoperativeARequire repair or replacement
NOTE: Inoperative includes intermittent operation.
LeakingARequire repair or replacement
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
Wire lead conductors exposedBRequire repair or replacement
Wire lead corrodedARequire repair or replacement
Wire lead openARequire repair or replacement
Wire lead shortedARequire repair or replacement
NOTE
Inoperative includes intermittent operation.
NOTE
Determine cause and correct prior to repair or replacement of part.

WASHER PUMPS

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Connector brokenARequire repair or replacement
Connector meltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Connector missingCRequire replacement
InoperativeARequire repair or replacement
NOTE: Inoperative includes intermittent operation.
Leaking externallyARequire repair or replacement
Leaking internallyARequire repair or replacement
Noisy2Suggest repair or replacement
Resistance out of specificationBRequire repair or replacement
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
Threads damagedARequire repair or replacement
Threads stripped (threads missing)ARequire replacement
Wire lead conductors exposedBRequire repair or replacement
Wire lead corrodedARequire repair or replacement
Wire lead openARequire repair or replacement
Wire lead shortedARequire repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Inoperative includes intermittent operation.
NOTE
Determine cause and correct prior to repair or replacement of part.

WIPER ARMS AND BLADES

Note. Windshield coatings or waxes can cause blades to not function as intended. Clean surface before making final judgment about blade replacement.

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Attaching socket strippedARequire replacement
BentARequire repair or replacement
Loose2Suggest repair or replacement
MissingCRequire replacement
Noisy2Suggest repair or replacement
Size incorrect2Suggest replacement
Tension insufficientBRequire repair or replacement
TornARequire replacement
Worn, affecting performanceARequire replacement
Worn, not affecting performance1Suggest replacement

WIPER BLADES

Note. Windshield coatings or waxes can cause blades to not function as intended. Clean surface before making final judgment about blade replacement.

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Attaching socket strippedARequire replacement
BentARequire repair or replacement
Loose2Suggest repair or replacement
MissingCRequire replacement
Noisy2Suggest repair or replacement
Size incorrect2Suggest replacement
Tension insufficientBRequire repair or replacement
TornARequire replacement
Worn, affecting performanceARequire replacement
Worn, not affecting performance1Suggest replacement

WIPER HOSES AND NOZZLES

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
BlockedARequire repair or replacement
LeakingARequire repair or replacement
MissingCRequire replacement
Oil-soaked (spongy)1Suggest replacement
Spray pattern incorrect2Suggest repair or replacement
Surface cracks (dry-rotted)1Suggest replacement

WIPER LINKAGES

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Attaching stud strippedARequire replacement
BentARequire repair or replacement
InoperativeARequire replacement
NOTE: Inoperative includes intermittent operation.
Loose2Suggest repair or replacement
MissingCRequire replacement
Noisy2Suggest repair or replacement
Tension insufficientBRequire repair or replacement
Worn, affecting performanceARequire replacement
Worn, not affecting performance1Suggest replacement
NOTE
Inoperative includes intermittent operation.

WIPER NOZZLES

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
BlockedARequire repair or replacement
LeakingARequire repair or replacement
MissingCRequire replacement
Oil-soaked (spongy)1Suggest replacement
Spray pattern incorrect2Suggest repair or replacement
Surface cracks (dry-rotted)1Suggest replacement

WIPER PUMP RESERVOIRS

ConditionCodeProcedure
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Cap missingCRequire replacement
LeakingARequire repair or replacement
MissingCRequire replacement

WIRING HARNESSES AND CONNECTORS

ConditionCodeProcedure
Application incorrectBRequire repair or replacement
Attaching hardware brokenARequire repair or replacement of hardware
Attaching hardware missingCRequire replacement of hardware
Attaching hardware not functioningARequire repair or replacement of hardware
Connector (Weatherpack type) leakingARequire repair or replacement
Connector brokenARequire repair or replacement
Connector meltedARequire repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Connector missingCRequire replacement
Insulation damaged, conductors exposedARequire repair or replacement
Insulation damaged, conductors not exposed1Suggest repair or replacement
OpenARequire repair or replacement
Protective shield (conduit) melted2Suggest repair or replacement
NOTE: Determine cause and correct prior to repair or replacement of part.
Resistance (voltage drop) out of specificationARequire repair or replacement
Routed incorrectlyBRequire repair
Secured incorrectlyBRequire repair
ShortedARequire repair or replacement
Terminal brokenARequire repair or replacement
Terminal burned, affecting performanceARequire repair or replacement
Terminal burned, not affecting performance2Suggest repair or replacement
Terminal corroded, affecting performanceARequire repair or replacement
Terminal corroded, not affecting performance2Suggest repair or replacement
Terminal loose, affecting performanceBRequire repair or replacement
Terminal loose, not affecting performance1Suggest repair or replacement
Voltage drop out of specificationARequire repair or replacement
NOTE
Determine cause and correct prior to repair or replacement of part.
NOTE
Determine cause and correct prior to repair or replacement of part.

REASON CODE EXPLANATION

CodeReason
Required
APart No Longer Performs Intended Purpose
BPart Does Not Meet A Design Specification ( Regardless Of Performance)
CPart Is Missing
Suggested/Optional
1Part Is Close To The End Of Its Useful Life
2To Address A Customer Need, Convenience Or Request
3To Comply With Maintenance Recommended By The Vehicle's Original Equipment Manufacturer
4Technician's Recommendation Based On Substantial And Informed Experience
5To Comply With Maintenance Recommended By AMRA/MAP

AUTOMOTIVE TERMINOLOGY & DEFINITIONS