Front Suspension Land Rover Range Rover Sport I

SPECIFICATIONS

GENERAL SPECIFICATIONS

TORQUE SPECIFICATIONS

Note. Without Dynamic Response version shown

GENERAL

The front suspension is a fully independent design which offers a reduction in unsprung weight over the beam axle design. The front suspension comprises an upper arm, a lower arm, a wheel knuckle and hub, a stabilizer bar and links assembly and an air damper assembly. A conventional stabilizer bar is fitted to some models, with a Dynamic Response stabilizer bar system available as a standard or optional fitment.

For additional information, refer to: ACTIVE STABILIZATION SYSTEM .

The suspension lower arms have been designed for maximum ground clearance and also allow for adjustment of the camber and castor using cam adjusters.

Scheme 1

The damper module comprises an air spring assembly, top mount and a damper assembly. The damper and air spring are only serviceable as complete assemblies.

Damper

The damper assembly is a mono tube design with an air spring. The lower end of the damper is fitted with a bush and is attached to the lower arm with a bolt and nut.

The damper functions by restricting the flow of hydraulic fluid through internal galleries within the damper. The damper rod moves axially within the damper, its movement limited by the flow of fluid through the galleries, providing damping of undulations in the terrain. The damper rod is sealed at its exit point from the damper body to maintain the fluid within the unit and to prevent the ingress of dirt and moisture. The seal also incorporates a wiper to keep the rod clean.

Air Spring

The air spring comprises an aluminum restraining cylinder, top mount, spring aid, air sleeve and an inner support sleeve.

The air sleeve is made from a flexible rubber material which allows the sleeve to roll up and down the air spring piston as the vehicle changes height. The air sleeve is attached to the restraining cylinder and support sleeve by crimp rings which provide an air tight seal. The support sleeve contains a seal carrier which has two O-rings sealing the support sleeve and two O-rings sealing to the damper body. The top of the air sleeve is crimped to the top mount which attaches to the chassis frame with three integral studs and self-locking nuts.

A spring aid is fitted to the damper rod and prevents the top mount contacting the top of the damper during full suspension compression and assists the suspension tune. The lower end of the air spring is located over the damper body and seats on a fabricated seat on the damper body. The air sleeve is positively attached to the seat with a retaining pin. The damper rod is located through a central hole in the top mount. The rod is threaded at its outer end. A self-locking nut secures the air spring to the damper rod.

The top mount is an integral part of the air spring and is fitted with a bush and a rebound washer. A bump washer is located between the top mount plate and the damper rod. The top mount is secured to the damper rod with a self-locking nut. The top mount attaches to a housing on the chassis with three integral studs and self-locking nuts. The top mount also incorporates a 6 mm Voss air fitting which allows for the attachment of the air harness.

Scheme 2

Vehicles with the Dynamic Response system use an active stabilizer bar. For additional information, refer to: ACTIVE STABILIZATION SYSTEM .

The stabilizer bar is fabricated from induction hardened, 31 mm diameter solid spring steel bar. The stabilizer bar operates, via a pair of links, from their attachment to the upper arm.

The stabilizer bar is mounted on the forward face of the chassis front cross member and is attached to the cross member with two, Teflon lined bushes. Brackets, which are pressed onto the bushes, are attached to the cross member with nuts, screwed onto studs in the cross member. The stabilizer bar has crimped, 'anti-shuffle' collars pressed in position on the inside edges of the bushes. The collars prevent sideways movement of the stabilizer bar.

The links, which are handed and have a ball joint at each end, are fitted with hardened steel washers at both ends. The top ball joint is attached to the link at 90 degrees to the link axis. The ball joint is located in a hole in the side of the upper arm and secured with the hardened steel washer on one side of the interface and a self-locking nut on the other. The bottom ball joint is attached to the link at 90 degrees to the link axis. The ball joint is located in a hole in the end of the stabilizer bar and secured with the hardened steel washer on one side of the interface and the self-locking nut on other.

It is important that hardened steel washer is in the correct position between the stabilizer bar and the link ball joint and the upper arm and the link ball joint and the correct, hardened washer is fitted.

Scheme 3

The upper arm assembly comprises, the upper arm, two bushes and a ball joint. The upper arm is made from cast and machined iron. Its outer end has a hole to accept the ball joint. A small indentation is located adjacent to the ball joint hole and is used to obtain the correct orientation of the ball joint. A hole on the rear side of the arm provides for the attachment of the stabilizer bar link.

The inner end of the arm has two bush housings which are machined in the arm casting. A bush is pressed into each housing. The bushes are located between lugs on the chassis and are secured with bolts and self-locking nuts through metal inserts in the center of the bushes.

The ball joint is pressed into the upper arm. The ball joint is an interference fit in the hole which prevents the ball joint from moving. A circlip is fitted to the ball joint to retain it in the hole. The top face of the ball joint has two semi-circular cut-outs. One of these cut-outs must be aligned with the small indentation in the upper arm to ensure the correct operation of the ball joint.

A bracket, located on the underside of the upper arm, provides for the attachment of the air suspension height sensor drop link.

Scheme 4

The lower arm assembly comprises, the lower arm, two bushes and a ball joint. The lower arm is a pressed steel fabrication with a hole at its outer end to accept the ball joint.

The inner end of the arm has two fabricated bush housings which are welded to the arm pressing. A bush is pressed into each housing. The rear bush is a hydrobush which provides a progressive increase in the hardness of the bush as the deflection of the wheel increases. The bushes are located between lugs on the chassis and are secured with bolts and self-locking nuts through metal inserts in the center of the bushes. The forward bush, self-locking nut, has a cam washer located beneath it. The cam washer is located between lugs on the chassis bracket and its orientation can be adjusted to set the front camber. The rear bush, self-locking nut, also has a cam washer located beneath it. The cam washer is located between lugs on the chassis bracket and its orientation can be adjusted to set the front castor.

A central aperture in the arm provides for the attachment of the damper module lower bush. The damper is secured with a long bolt which is positioned through holes in the lower arm and secured with a self-locking nut.

The ball joint is pressed into the lower arm. The ball joint is an interference fit in the hole which prevents the ball joint from moving. A circlip is fitted to the ball joint to retain it in the hole.

Scheme 5

The wheel knuckle is a machined casting which is located between the ball joints of the upper and lower arms. The knuckle has four clearance holes which allow for the fitment of four bolts which secure the wheel hub housing. A cast boss on the forward edge of the knuckle provides for attachment of the steering gear, tie rod ball joint.

The wheel hub and bearing assembly comprises the wheel hub housing, wheel hub and taper roller bearing. The wheel hub and bearing assembly is a non-serviceable component. Five M14 studs are pressed into the wheel hub and provide for the attachment of the road wheel with wheel nuts.

The wheel hub housing is a machined forging which houses a taper roller bearing. The housing has four threaded holes which provide for the attachment to the wheel knuckle with four bolts.

The wheel hub has a splined center bore which mates with corresponding splines on the half shaft. Rotation of the half shaft is passed, via the splines, to the wheel hub which rotates on the taper roller bearing.

For additional information

REFER to: SUSPENSION SYSTEM .

Scheme 6

Scheme 7

Scheme 8

1. Raise and support the vehicle.
2. Remove the wheels and tires.
3. Disconnect both the stabilizer bar links from the stabilizer bar. Remove and discard the 2 nuts.
4. Remove the engine undershield. For additional information, refer to: «ENGINE UNDERSHIELD»(/land-rover/range-rover-sport/i-2005-2009/remont/exterior-body-panels/#front-end-body-panels)
5. Remove the front axle crossmember. Remove the 4 bolts.
6. Remove the stabilizer bar bushing. Remove the 4 nuts. Remove the stabilizer bar clamps.
7. Remove the stabilizer bar. Remove the stabilizer bar out through the LH side wheel arch.

INSTALLATION

1. Install the stabilizer bar. Install the stabilizer bar through the LH side wheel arch.
2. Install the stabilizer bar bushing. Install the stabilizer bar clamps. Tighten the nuts to 115 Nm (85 lb.ft).
3. Install the front axle crossmember. Tighten the 4 bolts to 115 Nm (85 lb.ft).
4. Install the engine undershield. For additional information, refer to: «ENGINE UNDERSHIELD»(/land-rover/range-rover-sport/i-2005-2009/remont/exterior-body-panels/#front-end-body-panels) .
5. Connect both stabilizer bar links to the stabilizer bar. Install new nuts and tighten to 175 Nm (129 lb.ft).
6. Install the wheels and tires. Tighten the wheel nuts to 140 Nm (103 lb.ft).

Scheme 9

Scheme 10

1. Raise and support the vehicle.
2. Remove the wheel and tire.
3. Release the stabilizer bar link. Remove and discard the nut.
4. Remove the stabilizer bar link. Remove and discard the nut.

Vehicles without Active Stabilization

1. Install the stabilizer bar link. Install new nuts and tighten to 175 Nm (129 lb.ft). Vehicles with Active Stabilization
2. Install the stabilizer bar link. Install new nuts and tighten to 175 Nm (129 lb.ft). All vehicles
3. Install the wheel and tire.

UPPER ARM BALL JOINT

SPECIAL TOOL(S) Ball joint remover/installer 204-530-3 Ball joint remover/installer 204-530-2 Ball joint remover/installer 204-530-1 Ball joint remover/installer 204-516/3 (LRT-64-026/3)

Scheme 11

Scheme 12

Scheme 13

Scheme 14

1. Remove the upper arm. For additional information, refer to: «UPPER ARM»(/land-rover/range-rover-sport/i-2005-2009/remont/suspension-front/#front-suspension__upper-arm) .
2. Remove the dust seal. Remove the seal retainer. Remove the circlip.
3. Using the special tools, remove the ball joint.

Scheme 15

Scheme 16

1. Using the special tools, install the ball joint.
2. Install the circlip.
3. Install the upper arm. For additional information, refer to: «UPPER ARM»(/land-rover/range-rover-sport/i-2005-2009/remont/suspension-front/#front-suspension__upper-arm) .

LOWER ARM BALL JOINT

SPECIAL TOOL(S) Remover/installer front lower arm ball joint 204-531/3 Remover/installer front lower arm ball joint 204-531/2 Remover/installer front lower arm ball joint 204-531/1 Remover/installer front lower arm ball joint 204-753 Remover/installer front lower arm ball joint 204-754

Scheme 17

Scheme 18

Scheme 19

Scheme 20

Scheme 21

Scheme 22

Scheme 23

Scheme 24

1. Raise and support the vehicle.
2. Remove the wheel and tire.
3. Remove the lower arm. For additional information, refer to: «LOWER ARM»(/land-rover/range-rover-sport/i-2005-2009/remont/suspension-front/#front-suspension__lower-arm) .
4. Remove the circlip.
5. Inspect the installed ball joint to determine if a radius is present.
6. Using the special tools, remove the ball joint.
7. Using the special tools, remove the ball joint.

Scheme 25

1. Clean the components.
2. Inspect the new ball joint to determine if a radius is present.
3. Using the special tools, install the ball joint.
4. Using the special tools, install the ball joint.
5. Install the circlip.
6. Install the lower arm. For additional information, refer to: «LOWER ARM»(/land-rover/range-rover-sport/i-2005-2009/remont/suspension-front/#front-suspension__lower-arm) .
7. Install the wheel and tire. Tighten the wheel nuts to 140 Nm (103 lb.ft).

WHEEL KNUCKLE

SPECIAL TOOL(S) Halfshaft remover/replacer 204-506/1 (LRT-60-030/1) Halfshaft remover/replacer 204-506/2 (LRT-60-030/2) Halfshaft remover/replacer 204-506/3 (LRT-60-030/3) Retainers - halfshaft remover/replacer 204-506/5 (LRT-60-030/5) Halfshaft installer adapter 204-506-01 Ball joint separator 205-754 (LRT-54-027)

Scheme 26

Scheme 27

Scheme 28

Scheme 29

Scheme 30

Scheme 31

Scheme 32

Scheme 33

Scheme 34

Scheme 35

Scheme 36

Scheme 37

1. Raise and support the vehicle.
2. Remove the wheel and tire.
3. Loosen the halfshaft retaining nut.
4. Remove the brake disc. For additional information, refer to: «Brake Disc Vehicles Without: Brembo Brakes»(/land-rover/range-rover-sport/i-2005-2009/remont/mechanical-hydraulic/#front-disc-brake) .
5. Remove the brake disc. For additional information, refer to: «Brake Disc Vehicles With: Brembo Brakes»(/land-rover/range-rover-sport/i-2005-2009/remont/mechanical-hydraulic/#front-disc-brake) .
6. Remove the halfshaft retaining nut. Discard the nut.
7. Loosen the tie-rod end ball joint retaining nut.
8. Using the special tool, release the tie-rod end ball joint from the wheel knuckle. Discard the nut.
9. Release the wheel speed sensor from the wheel knuckle. Remove the bolt.
10. Release the stabilizer bar link. Discard the nut.
11. Loosen the upper arm retaining nut.
12. Using the special tool, release the upper arm ball joint.
13. Using the special tools, release the halfshaft from the drive flange.
14. Remove the lower ball joint retaining nut.
15. Using the special tool, release the lower ball joint from the steering knuckle.
16. Remove the upper arm retaining nut. Discard the nut.
17. Remove the wheel knuckle.
18. Remove the brake disc dust shield. Remove the five retaining bolts.
19. Remove the wheel hub. Remove the 4 bolts.

Scheme 38

1. Clean the components.
2. Install the wheel hub. Tighten the 4 bolts to 115 Nm (85 lb.ft).
3. Install the brake disc dust shield. Tighten the 5 bolts to 10 Nm (7 lb.ft).
4. With assistance, install the wheel knuckle.
5. Using the special tools, install the halfshaft in the wheel hub.
6. Connect the upper arm and wheel knuckle. Install a new nut and tighten to 70 Nm (52 lb.ft).
7. Secure the stabilizer bar link. Install a new nut and tighten to 175 Nm (129 lb.ft).
8. Secure the stabilizer bar link. Install a new nut and tighten to 175 Nm (129 lb.ft).
9. Tighten the lower arm ball joint retaining nut to 115 Nm (85 lb.ft).
10. Connect the tie-rod end ball joint. Install a new nut and tighten to 76 Nm (56 lb.ft).
11. Install a new halfshaft retaining nut and lightly tighten.
12. Install the wheel speed sensor. Tighten the bolt to 10 Nm (7 lb.ft).
13. Install the brake disc. For additional information, refer to: «Brake Disc Vehicles Without: Brembo Brakes»(/land-rover/range-rover-sport/i-2005-2009/remont/mechanical-hydraulic/#front-disc-brake) .
14. Install the brake disc. For additional information, refer to: «Brake Disc Vehicles With: Brembo Brakes»(/land-rover/range-rover-sport/i-2005-2009/remont/mechanical-hydraulic/#front-disc-brake) .
15. Tighten the new halfshaft retaining nut to 230Nm (170 lb.ft). CAUTION: Do not use air tools to install the nut. Failure to follow this instruction may result in damage to the component. Stake the nut to the halfshaft.
16. Install the wheel and tire. Tighten the wheel nuts to 140 Nm (103 lb.ft).

FRONT WHEEL BEARING AND WHEEL HUB

SPECIAL TOOL(S) Halfshaft remover/replacer 204-506/1 (LRT-60-030/1) Halfshaft remover/replacer 204-506/2 (LRT-60-030/2) Halfshaft remover/replacer 204-506/3 (LRT-60-030/3) Retainers - halfshaft remover/replacer 204-506/5 (LRT-60-030/5) Halfshaft installer adapter 204-506-01 (LRT-60-030/4)

Scheme 39

Scheme 40

Scheme 41

Scheme 42

Scheme 43

Scheme 44

Scheme 45

1. Raise and support the vehicle.
2. Remove the wheel and tire.
3. Loosen the halfshaft retaining nut.
4. Release the brake hose bracket from the wheel knuckle. Remove the bolt.
5. Remove the wheel speed sensor retaining bolt.
6. Release the brake caliper anchor plate from the wheel knuckle and tie the caliper aside. Tie aside complete with the wheel speed sensor.
7. Remove the brake disc. Remove the Torx screw.
8. Remove the halfshaft retaining nut. Discard the nut.
9. Using the special tools, release the halfshaft from the wheel hub.
10. Remove the wheel hub. Remove the 4 bolts.

Scheme 46

1. Clean the components.
2. Install the wheel hub. Using the special tools, install the halfshaft in the wheel hub. Tighten the 4 bolts to 115 Nm (85 lb.ft).
3. Install a new halfshaft retaining nut and lightly tighten.
4. Make sure the brake disc and hub mating surfaces are clean.
5. Install the brake disc. Tighten the Torx screw to 35 Nm (26 lb.ft).
6. Install the brake caliper and anchor plate. Install the wheel speed sensor. Tighten the bolts to 275 Nm (203 lb.ft).
7. Install the wheel speed sensor retaining bolt.
8. Secure the brake hose retaining bracket to the wheel knuckle. Tighten the bolt to 22 Nm (16 lb.ft).
9. Tighten the new halfshaft retaining nut to 230 Nm (170 lb.ft). Stake the nut to the halfshaft.
10. Depress the brake pedal several times, check the fluid level in the brake fluid reservoir and top-up with brake fluid if necessary.
11. Install the wheel and tire. Tighten the wheel nuts to 140 Nm (103 lb.ft).

UPPER ARM

SPECIAL TOOL(S) Ball joint separator 205-754 (LRT-54-027)

Scheme 47

Scheme 48

Scheme 49

Scheme 50

Scheme 51

Scheme 52

Scheme 53

1. Raise and support the vehicle.
2. Remove the wheel and tire.
3. Remove the upper arm and brake line heat shields for access. Remove the 3 nuts. Remove the 3 bolts.
4. Release the wheel speed sensor leads from the upper arm.
5. Release the brake hose from the upper arm. Remove the bolt.
6. Disconnect the height sensor link arm.
7. Release the stabilizer bar link. Remove and discard the nut.
8. Loosen the upper arm retaining nut.
9. Using the special tool, release the upper arm ball joint. Remove and discard the nut.
10. Remove the upper arm. Remove and discard the 2 nuts.

Scheme 54

1. Install the upper arm. Fit the bolts but do not fully tighten at this stage. Install new nuts.
2. Connect the upper arm and wheel knuckle. Install a new nut and tighten to 70 Nm (52 lb.ft).
3. Secure the stabilizer bar link. Install a new nut and tighten to 115 Nm (85 lb.ft).
4. Connect the height sensor link.
5. Secure the brake hose to the upper arm. Tighten the bolt to 23 Nm (17 lb.ft).
6. Secure the wheel speed sensor leads to the upper arm.
7. Install the upper arm and brake line heat shields. Install the 3 bolts. Install the 3 nuts.
8. Set the height distance between the center of the halfshaft end and the edge of the fender trim to 466 mm (18.34").
9. Tighten the 2 upper arm nuts and bolts to 175 Nm (129 lb.ft).
10. Install the wheel and tire. Tighten the wheel nuts to 140 Nm (103 lb.ft).
11. Using the Land Rover approved diagnostic system, calibrate the suspension ride height. For additional information, refer to: «RIDE HEIGHT ADJUSTMENTS»(/land-rover/range-rover-sport/i-2005-2009/remont/electronic-suspension/#vehicle-dynamic-suspension__ride-height-adjustments) .

LOWER ARM

SPECIAL TOOL(S) Ball joint separator 205-754 (LRT-54-027)

Scheme 55

Scheme 56

Scheme 57

Scheme 58

Scheme 59

1. Place vehicle into access mode.
2. Raise and support the vehicle.
3. Remove the wheel and tire.
4. Remove the lower ball joint retaining nut.
5. Using the special tool, release the lower ball joint from the steering knuckle.
6. Mark the position of the bolts in relation to the chassis brackets. Remove the 2 bolts.
7. Disconnect the shock absorber and spring assembly from the lower arm. Remove the nut and bolt.
8. Remove the lower arm. Release the lower arm from the subframe and reposition downwards. Rotate the lower arm and position forward to release from the wheel knuckle. Vehicles with Active Stabilization
9. Position a transmission jack to support the hub assembly.

Scheme 60

Scheme 61

1. Remove the transmission jack.
2. Install the lower arm. Fit the bolts but do not fully tighten at this stage.
3. Connect the lower arm to the wheel knuckle. Tighten the lower arm ball joint retaining nut to 115 Nm (85 lb.ft).
4. Set the height distance, between the center of the halfshaft end, and the edge of the fender to 462 mm (18.19").
5. Tighten the lower arm bolts to 275 Nm (203 lb.ft). Align the bolts to the marks made previously.
6. Connect the shock absorber and spring assembly to the lower arm. Tighten the nut and bolt to 300 Nm (221 lb.ft).
7. Install the wheel and tire. Tighten the wheel nuts to 140 Nm (103 lb.ft).
8. Carry out the wheel alignment procedure.

UPPER ARM BUSHING

SPECIAL TOOL(S) Ball joint separator 205-754 (LRT-54-027) Receiver cup upper arm bushes 204-532/1 Remover upper arm bushes 204-532/2 Installer upper arm front bush 204-532/3 Installer upper arm rear bush 204-532/4

Scheme 62

Scheme 63

Scheme 64

Scheme 65

Scheme 66

REMOVAL

Note. The bushings must be replaced in pairs, LH and RH sides.

Scheme 67

Scheme 68

Scheme 69

Scheme 70

Scheme 71

Scheme 72

Scheme 73

Scheme 74

Scheme 75

1. Raise and support the vehicle.
2. Remove the front wheels and tires.
3. Remove the LH upper arm. For additional information, refer to: «UPPER ARM»(/land-rover/range-rover-sport/i-2005-2009/remont/suspension-front/#front-suspension__upper-arm) .
4. Release the heat shield for access to the upper arm bolts. Remove the retaining nut and two bolts.
5. Loosen the upper arm bolts.
6. Disconnect the height sensor link.
7. Remove the stabilizer bar link nut. Discard the nut.
8. Loosen the upper arm retaining nut.
9. Using the special tool, release the upper arm ball joint. Remove and discard the retaining nut.
10. Release the brake hose from the upper arm.
11. Release the wheel speed sensor lead from the upper arm.
12. Remove the RH upper arm.
13. Note the position of the bushing in relation to the upper arm.
14. Using a suitable tool, bend over the bush flanges.
15. Using a hacksaw, remove the flange from the bushing, making sure the upper arm is not damaged.
16. Using the special tools, remove and discard the upper arm bushings.

Scheme 76

Scheme 77

Scheme 78

1. Using the special tools, install the upper arm rear bushings. Align the arrow on the bush with the mark, previously made on the upper arm.
2. Using the special tools, install the upper arm front bushings. Align the arrow on the bush with the mark, previously made on the upper arm.
3. Install the RH upper arm. Fit the bolts but do not fully tighten at this stage.
4. Secure the brake hose to the upper arm. Tighten the bolt to 23 Nm (17 lb.ft).
5. Secure the wheel speed sensor lead to the upper arm.
6. Connect the upper arm and wheel knuckle. Install a new nut and tighten to 70 Nm (52 lb.ft). Vehicles without Active Stabilization
7. Secure the stabilizer bar link. Install a new nut and tighten to 175 Nm (129 lb.ft). Vehicles with Active Stabilization
8. Secure the stabilizer bar link. Install a new nut and tighten to 175 Nm (129 lb.ft).
9. Connect the height sensor link.
10. Set the height distance, between the center of the halfshaft end, and the edge of the fender to 462 mm (18.19").
11. Tighten the 2 upper arm nuts and bolts to 175 Nm (129 lb.ft).
12. Secure the heat shield. Tighten to 10 Nm (7 lb.ft).
13. Install the LH upper arm. For additional information, refer to: «UPPER ARM»(/land-rover/range-rover-sport/i-2005-2009/remont/suspension-front/#front-suspension__upper-arm) .
14. Install the front wheels and tires. Tighten the wheel nuts to 140 Nm (103 lb.ft).

LOWER ARM BUSHING

SPECIAL TOOL(S) Hydraulic cylinder 10t 204-598 Receiver front lower arm front bush 204-536/1 Remover front lower arm front bush 204-536/2 Remover front lower arm rear bush 204-535/2 Installer front lower arm front bush 205-536/3 Ball joint separator 205-754 (LRT-54-027) Receiver lower arm rear bush 204-535/1 Remover plate front lower arm rear bush 204-535/4 Installer lower arm rear bush 204-535/3 Installer/depth setter front lower arm rear bush 204-535/5

Scheme 79

Scheme 80

Scheme 81

Scheme 82

Scheme 83

Scheme 84

Scheme 85

Scheme 86

Scheme 87

Note. If installing the front bushes, both front bushes must be installed.

Note. If installing the rear bushes, both rear bushes must be installed.

Note. Note orientation of the bush.

Note. Removal steps in this procedure may contain installation details.

Scheme 88

Scheme 89

Scheme 90

Scheme 91

1. Make sure that the tire pressures are correct and that the vehicle is at the correct ride height. For additional information, refer to: «RIDE HEIGHT ADJUSTMENTS»(/land-rover/range-rover-sport/i-2005-2009/remont/electronic-suspension/#vehicle-dynamic-suspension__ride-height-adjustments) .
2. Raise and support the vehicle.
3. Remove the clips and trim for access to the lower arm camber bolts.
4. Disconnect the front stabilizer bar links and rotate bar upwards to access lower arm bolts.
5. For additional information, refer to: «LOWER ARM»(/land-rover/range-rover-sport/i-2005-2009/remont/suspension-front/#front-suspension__lower-arm) .
6. Secure lower arm in a suitable vice or similar to carry out the following steps.
7. Mark alignment of original bush prior to removal.
8. Remove the lower arm front bushing flanges.
9. Using the special tools, remove the bush.
10. Mark alignment of original bush prior to removal.
11. Using the special tools, remove the bush.

Scheme 92

Scheme 93

Scheme 94

Scheme 95

1. Using the special tools install the bush.
2. Using the special tools install the bush.
3. For additional information, refer to: «LOWER ARM»(/land-rover/range-rover-sport/i-2005-2009/remont/suspension-front/#front-suspension__lower-arm) .
4. Connect both stabilizer links to the stabilizer bar. Install new nuts and tighten to 115 Nm.
5. Refit the trim.
6. Carry out the wheel alignment procedure.

LOWER ARM REAR BUSHING

SPECIAL TOOL(S) Hydraulic cylinder 10t 204-598 Remover front lower arm rear bush 204-535/2 Receiver front lower arm front bush 204-535/1 Remover plate front lower arm rear bush 204-535/4 Installer front lower arm rear bush 204-535/3 Installer/depth setter front lower arm rear bush 204-535/5

Scheme 96

Scheme 97

Scheme 98

Note. If installing the rear bushes, both rear bushes must be installed.

Note. Take note of the fitted position of the bush.

Note. Removal steps in this procedure may contain installation details

Scheme 99

Scheme 100

Scheme 101

Scheme 102

Scheme 103

1. Make sure that the tire pressures are correct and that the vehicle is at the correct ride height. For additional information, refer to: «RIDE HEIGHT ADJUSTMENTS»(/land-rover/range-rover-sport/i-2005-2009/remont/electronic-suspension/#vehicle-dynamic-suspension__ride-height-adjustments) .
2. Raise and support the vehicle.
3. Remove the clips and trim for access to the lower arm camber bolts.
4. Disconnect the front stabilizer bar links and rotate bar upwards to access lower arm bolts.
5. Mark the position of the bolts in relation to the chassis brackets making note of the original position.
6. Remove lower arm camber bolts and the lower damper bolt and rotate arm downwards for access.
7. Using a suitable transmission jack, support the lower arm in the position illustrated.
8. Mark alignment of original bush prior to removal.
9. Using the special tools, remove the bush.

Scheme 104

Scheme 105

Scheme 106

Scheme 107

Scheme 108

Scheme 109

1. Using the special tools install the bush.
2. Install the lower front arm.
3. Set the height distance between the center of the half shaft end and the edge of the fender trim to 462 mm (18.19") before tightening lower arm bolts.
4. Attach the lower arm. Align the bolts to the marks made previously. Tighten the lower arm camber bolts to 275 Nm. Tighten the shock absorber and spring assembly to lower arm bolt to 300 Nm.
5. Connect both stabilizer links to the stabilizer bar. Install new nuts and tighten to 175 Nm.
6. Refit the trim.
7. Carry out the wheel alignment procedure.

See also:
• ACTIVE STABILIZATION SYSTEM
• SUSPENSION SYSTEM
• ENGINE UNDERSHIELD
• Brake Disc Vehicles Without: Brembo Brakes
• RIDE HEIGHT ADJUSTMENTS
• UPPER ARM
• LOWER ARM