Sunroofs Land Rover Freelander L314

76.84.82 SUN ROOF - ALIGN TO ROOF PANEL & ADJUST - 5 DOOR

Note. Numbers in figures correspond to step numbers in procedures.

CHECK

1. With sunroof closed, check alignment of glass to roof panel. The glass should be central in its aperture and set: Flush to 1.2 mm low at the front. Flush to 0.5 mm high at the rear.

Scheme 1

1. Open sunroof blind.
2. Remove sunroof glass finishers.
3. Loosen 6 Torx screws securing sunroof glass.
4. Align sunroof glass to roof and tighten Torx screws.
5. Fit sunroof glass finishers.
6. Close sunroof blind

76.83.01 SUN SLIDING ROOF - COMPLETE - FRONT - 3 DOOR

Note. Numbers in figures correspond to step numbers in procedures.

Scheme 2

Scheme 3

Scheme 4

1. Remove headlining. See «76.64.15 HEADLINING - 3 DOOR»(/land-rover/freelander/l314-2003-2006/remont/exteriorinterior-trim/#interior-trim__766415-headlining-3-door) . WARNING: Wear protective gloves when handling glass, solvents and primers.
2. Remove and discard cable ties from drain tubes.
3. Disconnect drain tubes from sun roof.
4. Remove 4 Torx screws securing clamping plates and remove plates.
5. Remove glass panels and 'T' bar.
6. Remove 8 screws securing wind deflectors and remove wind deflectors.
7. Remove sun roof tray seal. See «76.83.61 SEAL - TRAY - SUN SLIDING ROOF - FRONT»(/land-rover/freelander/l314-2003-2006/remont/sun-rooft-topconvertible-top/#sunroofs__768361-seal-tray-sun) .
8. Mask up roof and sun roof aperture.
9. Cover interior of vehicle with protective sheet.
10. Make a cut through the sealer at the back of the sun roof, a 90 degree bend in the cutting tool will help. WARNING: Wear suitable eye protection when removing and refitting glass.
11. Using suitable cutting wire, cut through PU sealer securing sun roof to roof. NOTE: If multi-strand cutting wire is used, a sawing action can be used to cut through heavy sealant deposits around corners.
12. Remove sun roof.

REFIT

1. Clean surrounding area with solvent. WARNING: Wear protective gloves when handling glass, solvents and primers.
2. Use a vacuum cleaner to clear away any waste.
3. Cut sealer on roof flange down to a smooth even finish.
4. Etch prime and paint any damaged areas.
5. Apply primer over etch primer on flange.
6. Apply activator over old sealer on flange.
7. Allow activator to cure.
8. Fit pre-cut nozzle to sealer cartridge, remove lid, shake out crystals and fit cartridge to applicator gun. If necessary modify the nozzle to achieve required bead section.
9. Apply a continuous bead of sealer around roof flange. Make bead slightly thicker at the corners.
10. Check for breaks and air bubbles in sealer.
11. With assistance position sunroof and align to roof aperture.
12. Fit sunroof tray seal. See «76.83.61 SEAL - TRAY - SUN SLIDING ROOF - FRONT»(/land-rover/freelander/l314-2003-2006/remont/sun-rooft-topconvertible-top/#sunroofs__768361-seal-tray-sun) .
13. Position sunroof clamping plates, fit and tighten screws.
14. Connect drain tubes and secure with new cable ties.
15. Remove body and trim protection.
16. Position wind deflectors, fit and tighten screws.
17. Fit 'T' bar and glass panels.
18. Fit headlining. See «76.64.15 HEADLINING - 3 DOOR»(/land-rover/freelander/l314-2003-2006/remont/exteriorinterior-trim/#interior-trim__766415-headlining-3-door) .

76.83.28 WIND DEFLECTOR - SUN SLIDING ROOF - 3 DOOR

Note. Numbers in figures correspond to step numbers in procedures.

Scheme 5

1. Release and remove sun roof glass panel.
2. Remove 4 screws securing hinges, remove wind deflector and collect hinges.

1. Locate hinges to wind deflector, position wind deflector, fit and tighten screws.
2. Position glass panel and secure catch.

76.83.61 SEAL - TRAY - SUN SLIDING ROOF - FRONT

Note. Numbers in figures correspond to step numbers in procedures.

Scheme 6

Scheme 7

1. Remove side rail front end covers.
2. Remove 4 Torx bolts securing front of side rails.
3. Remove front and rear roof finishers.
4. Remove glass panels and 'T' bar.
5. Remove seal from inner part of tray.
6. Release seal from corners of tray and ease from between roof and tray.
7. Remove tray seal.

1. Position seal to roof.
2. Locate seal to corners of tray and fit between roof and tray.
3. Fit seal to inner part of tray.
4. Fit 'T' bar and roof glass.
5. Fit roof finishers.
6. Ensure gaskets and in position on side rails. Fit rails and secure Torx bolts to 22 Nm (16 lbf.ft).
7. Fit side rail end covers.

76.84.01 SUN SLIDING ROOF - COMPLETE - FRONT - 5 DOOR

Note. Numbers in figures correspond to step numbers in procedures.

Scheme 8

1. Remove headlining. See «76.64.15 HEADLINING - 5 DOOR»(/land-rover/freelander/l314-2003-2006/remont/exteriorinterior-trim/#interior-trim__766415-headlining-5-door) .
2. Disconnect drain tubes from sun roof.
3. Disconnect multiplug from sun roof motor.
4. With assistance, remove 6 nuts and 2 bolts securing sun roof.
5. Remove sun roof.

1. Ensure plastic washer and tray seal are in position.
2. With assistance position sun roof assembly, fit and tighten nuts and bolts.
3. Connect multiplug to sun roof.
4. Connect drain tubes to sun roof and secure with cable ties.
5. Fit headlining. See «76.64.15 HEADLINING - 5 DOOR»(/land-rover/freelander/l314-2003-2006/remont/exteriorinterior-trim/#interior-trim__766415-headlining-5-door) .

76.84.03 GLASS PANEL - SUN SLIDING ROOF - FRONT - 5 DOOR

Note. Numbers in figures correspond to step numbers in procedures.

Scheme 9

1. Open sun roof blind.
2. Remove covers from glass securing screws.
3. Remove 6 screws securing glass.
4. Remove glass.

1. Position glass, fit screws but do not tighten at this stage.
2. Align glass to roof and tighten screws, alignment points should be measured 300 mm either side of the centre line.
3. Set front of glass, flush to roof panel to 1.0 mm down.
4. Set rear of glass, flush to roof panel to 1.0 mm up.
5. Fit screw covers.
6. Operate sunroof to check alignment.
7. Close sun roof blind.

76.84.05 SEAL - PANEL GLASS - SUN ROOF - 5 DOOR

Note. Numbers in figures correspond to step numbers in procedures.

Scheme 10

1. Remove glass panel. See «76.84.03 GLASS PANEL - SUN SLIDING ROOF - FRONT - 5 DOOR»(/land-rover/freelander/l314-2003-2006/remont/sun-rooft-topconvertible-top/#sunroofs__768403-glass-panel-sun-sliding) .
2. Release ends of seal from glass and remove seal

1. Clean adhesive from glass.
2. Position seal, apply adhesive to ends of seal and secure to glass panel.
3. Fit glass panel. See «76.84.03 GLASS PANEL - SUN SLIDING ROOF - FRONT - 5 DOOR»(/land-rover/freelander/l314-2003-2006/remont/sun-rooft-topconvertible-top/#sunroofs__768403-glass-panel-sun-sliding) .

76.84.07 MOTOR - SUN SLIDING ROOF - FRONT - 5 DOOR

Note. Numbers in figures correspond to step numbers in procedures.

Scheme 11

Scheme 12

Scheme 13

1. Remove sun roof glass. See «76.84.03 GLASS PANEL - SUN SLIDING ROOF - FRONT - 5 DOOR»(/land-rover/freelander/l314-2003-2006/remont/sun-rooft-topconvertible-top/#sunroofs__768403-glass-panel-sun-sliding) .
2. Up to 04MY: Remove lens from front interior lamp.
3. Up to 04MY: Remove 2 Torx screws securing front interior lamp to body.
4. Up to 04MY: Release front interior lamp from headlining, disconnect multiplug and remove lamp.
5. From 04MY: Working from lamp forward edge, release front interior lamp from headlining, disconnect multiplug and remove lamp.
6. Remove headlining to sun roof finisher. See «76.84.25 FINISHER - FLANGE TO HEADLINING - FRONT»(/land-rover/freelander/l314-2003-2006/remont/sun-rooft-topconvertible-top/#sunroofs__768425-finisher-flange-to-headlining) .
7. Carefully lower front of headlining to access motor.
8. Remove 3 Torx screws securing motor.
9. Disconnect 2 Lucars and 1 multiplug from motor.
10. Release motor from sunroof assembly, lower through headlining and remove motor.

Scheme 14

1. Position motor to sunroof assembly and fit 1 Torx screw.
2. Connect 2 Lucars to motor assembly.
3. Inch slide assemblies to maximum tilt by depressing sunroof switch. CAUTION: Care must be taken not to exceed maximum tilt.
4. Ensure timing marks on sunroof slide assemblies are aligned.
5. Connect multiplug to motor.
6. Remove Torx screw and release motor from sunroof assembly.
7. Depress sunroof switch in open position, keep button depressed until motor stops (motor and slide assemblies are then timed together).
8. Position motor to sunroof assembly, fit and tighten Torx screws to 6 Nm (4.4 lbf.ft).
9. Carefully reposition headlining.
10. Fit sunroof finisher. See «76.84.25 FINISHER - FLANGE TO HEADLINING - FRONT»(/land-rover/freelander/l314-2003-2006/remont/sun-rooft-topconvertible-top/#sunroofs__768425-finisher-flange-to-headlining) .
11. Up to 04MY: Position front interior lamp and connect multiplug.
12. Up to 04MY: Fit Torx bolts securing interior lamp and tighten to 6 Nm (4.4 lbf.ft).
13. Up to 04MY: Fit lens to front interior lamp.
14. From 04MY: Fit and secure front interior lamp to headlining.
15. Fit sunroof glass. See «76.84.03 GLASS PANEL - SUN SLIDING ROOF - FRONT - 5 DOOR»(/land-rover/freelander/l314-2003-2006/remont/sun-rooft-topconvertible-top/#sunroofs__768403-glass-panel-sun-sliding) .

76.84.09 DRIVE CABLES & SLIDE ASSEMBLIES - SUN SLIDING ROOF - FRONT - 5 DOOR

Note. Numbers in figures correspond to step numbers in procedures.

Scheme 15

1. Remove glass panel. See «76.84.03 GLASS PANEL - SUN SLIDING ROOF - FRONT - 5 DOOR»(/land-rover/freelander/l314-2003-2006/remont/sun-rooft-topconvertible-top/#sunroofs__768403-glass-panel-sun-sliding) .
2. Open sun roof.
3. Release and remove wind deflector.
4. Position sun roof in tilt mode. If sun roof motor is inoperative, use a tool to manually tilt sun roof.
5. Remove sun roof motor. See «76.84.07 MOTOR - SUN SLIDING ROOF - FRONT - 5 DOOR»(/land-rover/freelander/l314-2003-2006/remont/sun-rooft-topconvertible-top/#sunroofs__768407-motor-sun-sliding-roof) .
6. Remove 4 Torx screws securing slide assembly to tray.
7. Collect rear cam guide.
8. Slide assembly forward, remove cable guide clamp.
9. Remove slide assembly and cable.
10. Remove excess sealant from rivet heads.

Scheme 16

1. Ensure cable tubes are in position, lightly grease the end of cable tube.
2. Apply STC 50550 to areas illustrated.
3. Engage cable in tube and fit slide assembly to roof.
4. Fit cable guide clamp, place slide assembly in tilt mode.
5. Fit rear cam guide.
6. Fit and tighten Torx screws securing slide assembly to tray.
7. Fit sun roof motor. See «76.84.07 MOTOR - SUN SLIDING ROOF - FRONT - 5 DOOR»(/land-rover/freelander/l314-2003-2006/remont/sun-rooft-topconvertible-top/#sunroofs__768407-motor-sun-sliding-roof) .
8. Open sun roof.
9. Position wind deflector and secure to sun roof.
10. Fit glass panel. See «76.84.03 GLASS PANEL - SUN SLIDING ROOF - FRONT - 5 DOOR»(/land-rover/freelander/l314-2003-2006/remont/sun-rooft-topconvertible-top/#sunroofs__768403-glass-panel-sun-sliding) .

76.84.20 DRAIN TUBE - SUN SLIDING ROOF - FRONT - EACH - 5 DOOR

Note. Numbers in figures correspond to step numbers in procedures.

Scheme 17

Scheme 18

1. Remove headlining. See «76.64.15 HEADLINING - 5 DOOR»(/land-rover/freelander/l314-2003-2006/remont/exteriorinterior-trim/#interior-trim__766415-headlining-5-door) .
2. Remove scrivet and 5 Torx screws securing front carpet retainer and remove carpet retainer.
3. Release drain tube from wheel arch grommet.
4. Disconnect drain tube from sun roof and discard cable tie.
5. Attach draw string and remove drain tube.

1. Attach draw string to drain tube and pull into position.
2. Connect drain tube to sun roof and secure with new cable tie.
3. Connect drain tube to wheel arch grommet.
4. Secure wheel arch grommet.
5. Fit carpet retainer and secure with Torx screws and scrivet.
6. Fit headlining. See «76.64.15 HEADLINING - 5 DOOR»(/land-rover/freelander/l314-2003-2006/remont/exteriorinterior-trim/#interior-trim__766415-headlining-5-door) .

76.84.21 DRAIN TUBE - SUN SLIDING ROOF - REAR - EACH - 5 DOOR

Note. Numbers in figures correspond to step numbers in procedures.

Scheme 19

1. Remove headlining. See «76.64.15 HEADLINING - 5 DOOR»(/land-rover/freelander/l314-2003-2006/remont/exteriorinterior-trim/#interior-trim__766415-headlining-5-door) .
2. Release drain tube from wheel arch grommet and 3 securing clips.
3. Disconnect drain tube from sun roof and discard cable tie.
4. Remove drain tube.

1. Position drain tube.
2. Connect drain tube to sun roof and secure with new cable tie.
3. Connect drain tube to wheel arch grommet and secure in clips.
4. Secure wheel arch grommet.
5. Fit headlining. See «76.64.15 HEADLINING - 5 DOOR»(/land-rover/freelander/l314-2003-2006/remont/exteriorinterior-trim/#interior-trim__766415-headlining-5-door) .

76.84.25 FINISHER - FLANGE TO HEADLINING - FRONT

Note. Numbers in figures correspond to step numbers in procedures.

Scheme 20

1. Release sun roof surround finisher from sun roof aperture and remove finisher.

1. Position sun roof surround finisher and secure in position, ensure locating lug is in position at the front of finisher.

76.84.28 WIND DEFLECTOR - SUN SLIDING ROOF - 5 DOOR

Note. Numbers in figures correspond to step numbers in procedures.

Scheme 21

1. Open sun roof.
2. Carefully release wind deflector retaining pegs from roof.
3. Release wind deflector from lifting assemblies.
4. Remove wind deflector.

1. Position wind deflector to lifting assemblies and secure in position.
2. Carefully locate retaining pegs under roof.
3. Close sun roof.

76.84.30 SUN BLIND - FRONT - ONE 5 DOOR

Note. Numbers in figures correspond to step numbers in procedures.

Scheme 22

1. Remove headlining. See «76.64.15 HEADLINING - 5 DOOR»(/land-rover/freelander/l314-2003-2006/remont/exteriorinterior-trim/#interior-trim__766415-headlining-5-door) .
2. Remove 2 blind stops.
3. Remove 2 rubber buffers.
4. Slide blind to the rear of sun roof and remove from guides.

1. Lubricate guides with isoflex grease.
2. Fit blind to guides and slide into position.
3. Fit blind stops and rubber buffers.
4. Fit headlining. See «76.64.15 HEADLINING - 5 DOOR»(/land-rover/freelander/l314-2003-2006/remont/exteriorinterior-trim/#interior-trim__766415-headlining-5-door) .

76.84.40 SWITCH - SUN SLIDING ROOF - FRONT

Note. Numbers in figures correspond to step numbers in procedures.

Scheme 23

1. Release switch from front console.
2. Disconnect multiplug and remove switch.

1. Position switch and connect multiplug.
2. Fit switch to front console.

76.84.61 SEAL - TRAY - SUN SLIDING ROOF - FRONT - 5 DOOR

Note. Numbers in figures correspond to step numbers in procedures.

Scheme 24

1. Remove sun roof assembly. See «76.84.01 SUN SLIDING ROOF - COMPLETE - FRONT - 5 DOOR»(/land-rover/freelander/l314-2003-2006/remont/sun-rooft-topconvertible-top/#sunroofs__768401-sun-sliding-roof-complete) .
2. Remove sun roof tray seal.

1. Clean old adhesive from tray.
2. Remove backing from new seal and fit seal to tray.
3. Fit sun roof assembly. See «76.84.01 SUN SLIDING ROOF - COMPLETE - FRONT - 5 DOOR»(/land-rover/freelander/l314-2003-2006/remont/sun-rooft-topconvertible-top/#sunroofs__768401-sun-sliding-roof-complete) .

See also:
• 76.64.15 HEADLINING - 3 DOOR
• 76.64.15 HEADLINING - 5 DOOR
• 76.83.61 SEAL - TRAY - SUN SLIDING ROOF - FRONT
• 76.84.03 GLASS PANEL - SUN SLIDING ROOF - FRONT - 5 DOOR
• 76.84.25 FINISHER - FLANGE TO HEADLINING - FRONT
• 76.84.07 MOTOR - SUN SLIDING ROOF - FRONT - 5 DOOR
• 76.84.01 SUN SLIDING ROOF - COMPLETE - FRONT - 5 DOOR