Fuel Delivery System - Petrol Land Rover Freelander L314

Check

1. Remove engine acoustic cover. Refer to «REMOVAL»(ref-158807-S40842740032005011300000) .
2. Before adjusting cable, ensure that cable is correctly routed and located.

Scheme 1

Scheme 2

1. Release cable adjusting nut from abutment bracket.
2. Hold throttle cam in fully closed position.
3. Rotate adjusting nut until all slack is taken out of inner cable and nut is in contact with rear face of abutment bracket. Ensure throttle does not open.
4. Fit throttle cable adjusting nut in abutment bracket.
5. Operate throttle pedal and ensure that full throttle pedal movement is available.
6. Fit engine acoustic cover. Refer to «INSTALLATION»(ref-158807-S29684217892005011300000) .

1. Before adjusting cable, ensure that cable is correctly routed and located.

Scheme 3

1. Release cable adjusting nut from abutment bracket.
2. Hold throttle cam in fully closed position.
3. Rotate adjusting nut until all slack is taken out of inner cable and nut is in contact with rear face of abutment bracket. Ensure throttle does not open.
4. Fit throttle cable adjusting nut in abutment bracket.
5. Operate throttle pedal and ensure that full throttle pedal movement is available.

Scheme 4

1. Remove acoustic cover. Refer to «REMOVAL»(ref-158807-S40842740032005011300000) .
2. Position absorbent cloth around fuel feed pipe connection to collect spillage. WARNING: The spilling of fuel is unavoidable during this operation. Ensure that all necessary precautions are taken to prevent fire and explosion.
3. Pull back cover from hose connector and carefully release connector. WARNING: Depressurize the system before disconnecting any components. Fuel pressure will be present in the system even if the ignition has been switched off for some time.
4. Secure connector once pressure has been relieved.
5. Fit acoustic cover. Refer to «INSTALLATION»(ref-158807-S29684217892005011300000) .

Scheme 5

Scheme 6

1. Remove acoustic cover. Refer to «REMOVAL»(ref-158807-S40842740032005011300000) .
2. Up to 03MY: Remove nut and bolt securing coil and position coil aside.
3. Remove schraeder valve cap.
4. Position absorbent cloth around fuel feed pipe connection to collect spillage. WARNING: The spilling of fuel is unavoidable during this operation. Ensure that all necessary precautions are taken to prevent fire and explosion.
5. Connect adapter LRT-19-006 to schraeder valve.
6. Position opposite end of adapter LRT-19-006 into container, turn tap to release pressure.
7. Remove adapter LRT-19-006 from schraeder valve.
8. Fit cap to schraeder valve.
9. Up to 03MY: Fit and tighten nut and bolt securing coil.
10. Fit acoustic cover. Refer to «INSTALLATION»(ref-158807-S29684217892005011300000) .

Scheme 7

1. Position absorbent cloth around fuel feed pipe connection to collect spillage. WARNING: The spilling of fuel is unavoidable during this operation. Ensure that all necessary precautions are taken to prevent fire and explosion.
2. Disconnect fuel feed hose from fuel rail.
3. Connect feed hose to fuel rail once pressure has relieved.

Scheme 8

1. Remove engine acoustic cover. Refer to «REMOVAL»(ref-158807-S40842740032005011300000) .
2. Position absorbent cloth around fuel feed pipe connection to collect spillage. WARNING: Fuel vapor is highly flammable and in confined spaces is also explosive and toxic. Always have a fire extinguisher containing foam, CO2, gas or powder close at hand when handling or draining fuel.
3. Disconnect fuel inlet hose from fuel rail pipe.
4. Connect adaptor LRT-19-013, to pressure gauge LRT-19-004.
5. Position pressure gauge LRT-19-004, connect to fuel inlet hose and to fuel rail pipe, securing pressure gauge hose to fuel rail pipe with clip.
6. Start engine. Pressure at idle = 3. 4 bar. If pressure below 3. 4 bar suspect the following in order: fuel hoses, filter, regulator and pump.
7. Stop engine.
8. Release clip and disconnect LRT-19-004 pressure gauge from fuel inlet hose and fuel rail pipe.
9. Disconnect adaptor LRT-19-013 from LRT-19-004 pressure gauge.
10. Connect fuel inlet hose to fuel rail pipe.
11. Fit engine acoustic cover. Refer to «INSTALLATION»(ref-158807-S29684217892005011300000) .

Scheme 9

1. Remove acoustic cover. Refer to «REMOVAL»(ref-158807-S40842740032005011300000) .
2. Position absorbent cloth beneath fuel rail. WARNING: Fuel vapor is highly flammable and in confined spaces is also explosive and toxic. Always have a fire extinguisher containing foam, CO2, gas or powder close at hand when handling or draining fuel.
3. Up to 03MY: Remove nut and bolt securing coil and position coil aside.
4. Connect adaptor LRT-19-006, to pressure gauge LRT-19-004.
5. Remove schraeder valve cap.
6. Connect pressure gauge to fuel rail schraeder valve.
7. Start engine. Pressure at idle = 3. 4 bar. If pressure is below 3. 4 bar, suspect the following in order: fuel hoses, filter, regulator and pump.

Refit

1. Stop engine.
2. Disconnect pressure gauge LRT-19-006 and adapterLRT-19-004 from fuel rail.
3. Up to 03MY: Fit and tighten nut and bolt securing coil.
4. Fit acoustic cover. Refer to «INSTALLATION»(ref-158807-S29684217892005011300000) .

Scheme 10

1. Disconnect battery earth lead.
2. Position absorbent cloth beneath fuel pipe to catch spillage. WARNING: The spilling of fuel is unavoidable during this operation. Ensure that all necessary precautions are taken to prevent fire and explosion.
3. Disconnect fuel pipe from inlet manifold.
4. Connect LRT-19-004Ato manifold and fuel pipe. NOTE: LRT-19-004X can be used as an alternative.
5. Connect battery earth lead.
6. Start engine. Pressure at idle = 3. 6 bar +/- 0. 2 bar.
7. Stop engine. If pressure is out of tolerance suspect the following in order: fuel hoses, filter and pump.
8. Remove plug, reconnect vacuum hose and secure hose with clip.
9. Disconnect battery earth lead.
10. Disconnect LRT-19-004A from fuel pipe and inlet manifold.
11. Connect fuel pipe to manifold.
12. Connect battery earth lead.

Drain

1. Disconnect both battery leads, negative lead first.
2. Remove fuel pump assembly. «19. 45. 08 PUMP - FUEL»(/land-rover/freelander/l314-2003-2006/remont/fuel-system/#fuel-delivery-system-petrol__194508-pump-fuel)
3. Using a fuel recovery appliance, drain the fuel from the tank into a sealed container. Follow the manufacturer's instructions for the connection and safe use of the appliance. WARNING: Fuel vapor is highly flammable and in confined spaces is also explosive and toxic. Always have a fire extinguisher containing foam, CO2, gas or powder close at hand when handling or draining fuel.

Refill

1. Fit fuel pump assembly. «19. 45. 08 PUMP - FUEL»(/land-rover/freelander/l314-2003-2006/remont/fuel-system/#fuel-delivery-system-petrol__194508-pump-fuel)
2. Connect battery leads, earth lead last.

Scheme 11

Scheme 12

Scheme 13

1. Release air intake duct from air cleaner.
2. Remove clip and disconnect air intake hose from throttle housing.
3. Remove 2 bolts securing air cleaner to battery tray.
4. Remove air cleaner assembly.

1. Position air cleaner assembly. NOTE: Ensure bottom of air cleaner is located on peg.
2. Fit bolts and tighten to 9 Nm (7 lbf. ft).
3. Connect air intake hose to throttle housing and secure with clip.
4. Connect air intake duct to air cleaner.

Scheme 14

Scheme 15

1. Release 4 clips securing air cleaner top casing.
2. Release casing and position aside.
3. Remove air cleaner element.

1. Clean inside of air cleaner.
2. Fit air cleaner element.
3. Position casing and secure with clips.

Scheme 16

Scheme 17

1. Remove acoustic cover. Refer to «REMOVAL»(ref-158807-S40842740032005011300000) .
2. Remove 2 screws securing air cleaner element cartridge to acoustic cover.
3. Release cartridge from acoustic cover and remove air cleaner element from cartridge.

1. Clean air cleaner element cartridge.
2. Fit new air cleaner element in cartridge.
3. Position cartridge to acoustic cover, fit and tighten screws.
4. Fit engine acoustic cover. Refer to «INSTALLATION»(ref-158807-S29684217892005011300000) .

Scheme 18

Scheme 19

1. Remove acoustic cover. Refer to «REMOVAL»(ref-158807-S40842740032005011300000) .
2. Remove 2 screws securing heat shield to acoustic cover, remove heat shield.
3. Remove 2 screws securing air cleaner element cartridge to acoustic cover.
4. Remove cartridge from acoustic cover and remove element.

1. Clean cover and cartridge.
2. Fit element, fit cartridge to cover and secure with screws.
3. Fit heat shield and secure with screws.
4. Fit engine acoustic cover. Refer to «INSTALLATION»(ref-158807-S29684217892005011300000) .

Scheme 20

Scheme 21

1. Remove engine acoustic cover. Refer to «REMOVAL»(ref-158807-S40842740032005011300000) . Pre 03MY illustrated.
2. Release throttle cable from clips on harness brackets.
3. Release throttle cable from abutment bracket and disconnect cable from throttle body cam.
4. Release clip securing throttle inner cable to throttle pedal and disconnect inner cable from pedal.
5. Rotate throttle outer cable to release from bulkhead and remove cable from vehicle.

1. Position cable, secure to bulkhead and connect inner cable to throttle pedal.
2. Connect throttle inner cable to throttle cam and secure outer cable in abutment bracket.
3. Secure throttle cable in clips on harness brackets.
4. Adjust throttle cable. «19. 20. 05 THROTTLE CABLE - CHECK AND ADJUST - KV6»(/land-rover/freelander/l314-2003-2006/remont/fuel-system/#fuel-delivery-system-petrol)
5. Fit engine acoustic cover. Refer to «INSTALLATION»(ref-158807-S29684217892005011300000) .

Scheme 22

1. Disconnect multiplug from fuel cut-off switch.
2. Remove bolt securing fuel cut-off switch bracket to bulkhead.
3. Remove fuel cut-off switch from bulkhead.
4. Remove 2 nuts securing fuel cut-off switch to bracket.
5. Remove fuel cut-off switch from bracket.

1. Position fuel cut-off switch to bracket.
2. Fit nuts securing fuel cut-off switch to bracket and tighten to 2 Nm (1. 5 lbf. ft).
3. Position fuel cut-off switch bracket to bulkhead.
4. Fit and tighten bolt securing fuel cut-off switch bracket to bulkhead.
5. Connect multiplug to fuel cut-off switch.
6. To set the fuel cut-off switch, depress the top of the fuel cut-off switch.

Scheme 23

Scheme 24

1. Raise front of vehicle. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.
2. Remove underbelly panel. Refer to «REMOVAL & INSTALLATION»(ref-159181-S00917112562004051800000) .
3. Release and disconnect HO2S multiplug.
4. Release HO2S harness from clip.
5. Remove HO2S from LH exhaust manifold.

1. Clean HO2S and exhaust manifold mating face.
2. Fit HO2S and tighten to 55 Nm (41 lbf. ft).
3. Connect multiplug to HO2S, and secure to support bracket and harness clip.
4. Fit underbelly panel. Refer to «REMOVAL & INSTALLATION»(ref-159181-S00917112562004051800000) .
5. Remove stand(s) and lower vehicle.
6. If a new HO2S has been fitted, reset ECM adaptions using T4.

Scheme 25

Scheme 26

1. Disconnect battery earth lead.
2. Remove engine acoustic cover. Refer to «REMOVAL»(ref-158807-S40842740032005011300000) .
3. Remove underbelly panel. Refer to «REMOVAL & INSTALLATION»(ref-159181-S00917112562004051800000) .
4. Release and disconnect HO2S multiplug.
5. Release HO2S harness from clip.
6. Remove HO2S.

1. Clean HO2S and mating face.
2. Fit H02S and tighten to 55 Nm (40 lbf. ft).
3. Connect H02S multiplug and fit to bracket.
4. Fit H02S harness to clip.
5. Fit underbelly panel. Refer to «REMOVAL & INSTALLATION»(ref-159181-S00917112562004051800000) .
6. Fit engine acoustic cover. Refer to «INSTALLATION»(ref-158807-S29684217892005011300000) .
7. Connect battery earth lead.
8. If a new HO2S has been fitted, reset ECM adaptions using T4.

Scheme 27

Scheme 28

1. Release and disconnect HO2S multiplug.
2. Release HO2S harness from clip on cylinder block.
3. Using a 22 mm crowsfoot spanner, remove HO2S.

1. Clean HO2S, sealing washer and mating faces.
2. Fit HO2S and tighten to 55 Nm (41 lbf. ft).
3. Connect HO2S multiplug and secure to support bracket.
4. Secure HO2S harness to cylinder block clip.

Scheme 29

Scheme 30

1. Raise front of vehicle. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.
2. Remove LH front road wheel.
3. Release RH HO2S multiplug from coolant rail bracket and disconnect multiplug.
4. Remove HO2S from RH exhaust manifold.

1. Clean HO2S and exhaust manifold mating face.
2. Fit HO2S and tighten to 55 Nm (41 lbf. ft).
3. Connect RH HO2S multiplug, secure multiplug in coolant rail bracket.
4. Fit LH front road wheel. See "Road Wheel Nuts" under «TORQUE SPECIFICATIONS»(/land-rover/freelander/l314-2003-2006/remont/suspension-front/#suspension-front__torque-specifications) .
5. Remove stands and lower vehicle.
6. If a new HO2S has been fitted, reset ECM adaptions using T4.

Scheme 31

Scheme 32

1. Disconnect battery earth lead.
2. Remove engine acoustic cover. Refer to «REMOVAL»(ref-158807-S40842740032005011300000) .
3. Release and disconnect HO2S multiplug.
4. Release HO2S harness from clips.
5. Remove HO2S.

1. Clean HO2S and mating face.
2. Fit H02S and tighten to 55 Nm (40 lbf. ft).
3. Connect H02S multiplug and fit to bracket.
4. Fit harness into clips.
5. Fit engine acoustic cover. Refer to «INSTALLATION»(ref-158807-S29684217892005011300000) .
6. Connect battery earth lead.
7. If a new HO2S has been fitted, reset ECM adaptions using T4.

Scheme 33

1. Disconnect battery earth lead.
2. Remove engine acoustic cover. Refer to «REMOVAL»(ref-158807-S40842740032005011300000) .
3. Disconnect multiplug from MAF sensor.
4. Release clip and remove MAF sensor.

1. Fit MAF sensor and secure with clip.
2. Connect multiplug to MAF sensor.
3. Fit engine acoustic cover. Refer to «INSTALLATION»(ref-158807-S29684217892005011300000) .
4. Connect battery earth lead.

Scheme 34

1. Open engine compartment fuse box.
2. Identify and remove fuel pump relay.

1. Fit fuel pump relay.
2. Close engine compartment fuse box.

Scheme 35

Scheme 36

Scheme 37

1. Disconnect battery earth lead.
2. Remove clip and disconnect air intake hose from throttle housing.
3. Release 4 clips and remove lid from air cleaner.
4. Disconnect idle air control valve (IACV) hose from throttle housing.
5. Disconnect multiplug from throttle position sensor.
6. Release clip and disconnect breather hose from throttle housing.
7. Release throttle cable adjusting nut from abutment bracket.
8. Disconnect throttle cable from throttle cam.
9. Remove 4 bolts securing throttle housing to inlet manifold.
10. Remove throttle housing.
11. Remove and discard 'O' ring from throttle housing.

Scheme 38

1. Clean mating faces of throttle housing and inlet manifold.
2. Lubricate new 'O' ring with silicone grease and fit to throttle housing.
3. Position throttle housing to inlet manifold, align harness bracket and fit bolts finger tight.
4. Tighten bolts in the sequence shown using the following procedure. Tighten to 4 Nm (3 lbf. ft). Back off one flat. Tighten to 9 Nm (7 lbf. ft).
5. Connect throttle cable to throttle cam.
6. Locate throttle cable adjusting nut in abutment bracket.
7. Connect breather hose to throttle housing and secure with clip.
8. Connect multiplug to throttle position sensor.
9. Fit IACV hose and align orientation marks.
10. Fit lid to air cleaner and secure clips.
11. Connect air intake hose to throttle housing and secure with clip.
12. Connect battery earth lead.
13. Retune using Testbook.

Scheme 39

Scheme 40

Scheme 41

Scheme 42

Scheme 43

Scheme 44

Scheme 45

Scheme 46

1. Disconnect battery earth lead.
2. Remove engine acoustic cover. Refer to «REMOVAL»(ref-158807-S40842740032005011300000) .
3. Depress locking collars and release engine breather/vacuum pipes from throttle and IACV.
4. Release throttle cable from abutment bracket and disconnect cable from throttle body cam.
5. Vehicles with cruise control: Disconnect vacuum hose from cruise control actuator.
6. Disconnect multiplugs from primary TP sensor and IACV.
7. Remove 4 Torx screws securing throttle body to inlet manifold chamber, remove throttle body.
8. Remove and discard throttle body seal from inlet manifold chamber.
9. Vehicles with cruise control: Disconnect actuator arm from throttle linkage, remove 3 Torx screws securing actuator support bracket to throttle body and remove actuator assembly.
10. Remove and discard 2 Torx screws and wave washers securing primary TP sensor to throttle body. Remove primary TP sensor and specification plate. CAUTION: Do not twist or apply leverage to throttle position sensor.
11. Remove 2 Allen screws securing IACV to throttle body, remove IACV and discard gasket.

Scheme 47

1. Clean mating faces of IACV and throttle body.
2. Fit new gasket, position IACV to throttle body, fit and tighten Allen screws to 6 Nm (4. 5 lbf. ft).
3. Clean TP sensor and throttle body mating face.
4. Fit TP sensor to throttle spindle. Ensure that during fitting the machined flat on the throttle spindle is aligned with the mating portion of the TP sensor CAUTION: The throttle position sensor can be easily damaged during fitting. When pressing the sensor onto the throttle spindle, use fingers only, and only apply pressure to the area shown shaded in the illustration.
5. Rotate TP sensor in an anti-clockwise direction to align fixing holes. CAUTION: Do not rotate throttle position sensor in a clockwise direction and ensure that it is not rotated beyond its internal stops.
6. Fit TP sensor specification plate.
7. Fit new Torx screws and wave washers, tighten Torx screws to 1. 5 Nm _1. 0 lbf. ft).
8. Vehicles with cruise control: Position actuator support bracket to throttle body. Fit Torx screws and tighten to 9 Nm (7 lbf. ft). Connect actuator arm to throttle linkage.
9. Clean throttle body and mating face on inlet manifold chamber.
10. Fit new seal to inlet manifold chamber.
11. Position throttle body to inlet manifold chamber, fit and tighten Torx screws to 7 Nm (5 lbf. ft).
12. Connect multiplugs to TP sensor and IACV.
13. Vehicles with cruise control: Connect cruise control actuator vacuum hose.
14. Connect primary throttle cable to throttle cam and abutment bracket.
15. Connect engine breather/vacuum pipes to throttle body and IACV.
16. Adjust throttle cable. «19. 20. 05 THROTTLE CABLE - CHECK AND ADJUST - KV6»(/land-rover/freelander/l314-2003-2006/remont/fuel-system/#fuel-delivery-system-petrol)
17. Connect battery earth lead.
18. Fit engine acoustic cover. Refer to «INSTALLATION»(ref-158807-S29684217892005011300000) .
19. If a new throttle housing has been fitted, reset ECM adaptions using T4.

Scheme 48

Scheme 49

Scheme 50

Scheme 51

1. Disconnect battery earth lead.
2. Remove engine acoustic cover. Refer to «REMOVAL»(ref-158807-S40842740032005011300000) . Pre 03MY illustrated.
3. Disconnect multiplug from MAF sensor.
4. Disconnect multiplug from IAT sensor.
5. Release clip and disconnect vacuum enhancer from intake hose. Pre 03MY illustrated.
6. Disconnect engine breather pipe from intake hose.
7. Disconnect injector air supply pipe from intake hose. Pre 03MY illustrated.
8. Disconnect multiplug from throttle body.
9. Release clip and remove intake hose and MAF sensor assembly.
10. Remove 4 Torx screws securing throttle body.
11. Remove throttle body and discard gasket.

1. Clean throttle body and mating face.
2. Check sealing ring seal for damage, replace if necessary. Fit throttle body and tighten Torx screws to 7 Nm (5. 2 lbf. ft).
3. Connect multiplug to throttle body.
4. Fit intake hose assembly and secure with clip.
5. Connect engine breather pipe.
6. Connect injector air supply pipe.
7. Connect vacuum enhancer and secure with clip.
8. Connect IAT sensor multiplug.
9. Connect multiplug to MAF sensor.
10. Fit engine acoustic cover. Refer to «INSTALLATION»(ref-158807-S29684217892005011300000) .
11. Connect battery earth lead.
12. If a new throttle housing has been fitted, reset ECM adaptions using T4.

19.22.64 Variable induction system (VIS) balance motor - KV6

This procedure also covers the VIS power valve motor.

Scheme 52

1. Disconnect battery earth lead.
2. Remove engine acoustic cover. Refer to «REMOVAL»(ref-158807-S40842740032005011300000) . Balance valve VIS motor. Power valve VIS motor.
3. Disconnect multiplug from VIS motor to be removed.
4. Remove 4 screws securing VIS motor to inlet manifold chamber.
5. Carefully remove VIS motor from inlet manifold chamber.

1. Clean VIS motor and manifold chamber mating faces.
2. Ensure that the seal which is already fitted on the new VIS motor is correctly positioned.
3. Fit VIS motor, carefully locating drive pin into groove and seal correctly positioned on the manifold chamber.
4. Fit and tighten screws securing VIS motor to inlet manifold chamber to 1. 7 Nm (1. 25 lbf. ft).
5. Connect multiplug to VIS motor.
6. Fit engine acoustic cover. Refer to «INSTALLATION»(ref-158807-S29684217892005011300000) .
7. Connect battery earth lead.

Scheme 53

Scheme 54

Scheme 55

1. Raise front of vehicle. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.
2. Remove gear selector knob. Refer to «REMOVAL»(/land-rover/freelander/l314-2003-2006/remont/automatic-trans/#removal-installation-automatic-transaxle) .
3. Release clips securing selector lever trim panel to center console and move trim panel aside.
4. Disconnect HO2S multiplug from harness.
5. Release grommet and withdraw HO2S harness multiplug through grommet aperture.
6. Remove HO2S.

1. Clean HO2S and mating face.
2. Fit HO2S and tighten to 55 Nm (41 lbf. ft) using tool LRT-19-014.
3. Feed HO2S harness through grommet aperture and secure grommet.
4. Connect HO2S multiplug.
5. Fit trim panel and gaiter to center console and secure clips.
6. Fit gear selector knob. Refer to «INSTALLATION»(/land-rover/freelander/l314-2003-2006/remont/automatic-trans/#removal-installation-automatic-transaxle) .
7. Remove stand(s) and lower vehicle.

Scheme 56

1. Disconnect battery earth lead.
2. Raise front of vehicle and support on stands. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.
3. Release HO2S harness from clips.
4. Release and disconnect HO2S multiplug.
5. Remove HO2S.

1. Clean HO2S and mating face.
2. Fit H02S and tighten to 55 Nm (40 lbf. ft).
3. Connect H02S multiplug and fit to bracket.
4. Fit harness into clips.
5. Remove stands and lower vehicle.
6. Connect battery earth lead.

Scheme 57

Scheme 58

Scheme 59

1. Raise front of vehicle. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.
2. Release clips securing gear lever gaiter to center console.
3. Disconnect HO2S multiplug from harness.
4. Release grommet and withdraw HO2S harness multiplug through grommet aperture.
5. Remove HO2S.

1. Clean HO2S and mating face.
2. Fit HO2S and tighten to 55 Nm (41 lbf. ft) using tool LRT-19-014.
3. Feed HO2S harness through grommet aperture and secure grommet.
4. Connect HO2S multiplug.
5. Fit gaiter to center console and secure with clips.
6. Remove stand(s) and lower vehicle.

Scheme 60

Scheme 61

1. Disconnect battery earth lead.
2. Raise vehicle on 4 post ramp.
3. Release HO2S harness from clips.
4. Release and disconnect HO2S multiplug.
5. Remove HO2S.

1. Clean HO2S and mating face.
2. Fit H02S and tighten to 55 Nm (40 lbf. ft).
3. Connect H02S multiplug and fit to bracket.
4. Fit harness into clips.
5. Lower ramp.
6. Connect battery earth lead.

Scheme 62

Scheme 63

Scheme 64

1. Disconnect battery earth lead.
2. Remove sender unit.
3. Disconnect 2 Lucars from top of pump unit assembly.
4. Release 3 slots in top of pump unit assembly from lugs in base.
5. Carefully maneuver top of pump unit assembly away from base, ensuring that fuel feed hose does not become strained.
6. Collect compression spring from fuel filter.
7. Carefully release 3 sprag clips securing fuel filter.
8. Release fuel filter from inlet and outlet connections.
9. Remove fuel filter.
10. Collect 'O' rings.

1. Lubricate NEW 'O' rings with silicone grease and fit to ports.
2. Carefully fit fuel filter to ports and push fully home, ensuring that sprag clips engage fully. WARNING: Ensure earthing spring fitted to fuel pressure regulator is correctly located.
3. Position spring to fuel filter recess and engage in top location. WARNING: Ensure that filter earthing tag is correctly located to contact the base of fuel filter.
4. Engage pump top to base, ensuring that slots engage correctly with lugs. WARNING: During refit, ensure that all electrical connections are made correctly. Earth tag on fuel pump negative terminal must not become distorted.
5. Fit sender unit.
6. Connect battery earth lead.

19.45.08 Pump - fuel

Scheme 65

Scheme 66

1. Disconnect battery earth lead.
2. Open RH rear and tail doors.
3. Fold RH rear seat forward.
4. Remove 2 fasteners securing front and rear carpets.
5. Pull back loadspace carpet from fuel pump access panel.
6. Remove 6 screws securing access panel. WARNING: Depressurize the system before disconnecting any components. Fuel pressure will be present in the system even if the ignition has been switched off for some time.
7. Remove access panel. WARNING: The spilling of fuel is unavoidable during this operation. Ensure that all necessary precautions are taken to prevent fire and explosion.
8. Disconnect multiplug and fuel hose from fuel pump housing. CAUTION: Always fit plugs to open connections to prevent contamination.
9. Use LRT-19-009 to remove locking ring from fuel pump housing.
10. Remove fuel pump housing and discard sealing ring.

1. Clean fuel pump housing and mating face on fuel tank.
2. Fit new seal to fuel pump housing.
3. Fit fuel pump housing to fuel tank, fit and tighten locking ring to 35 Nm (26 lbf. ft) using LRT-19-009.
4. Connect multiplug and fuel hose to fuel pump housing.
5. Fit access panel and secure with screws.
6. Position carpet and secure with fasteners.
7. Reposition rear seat.
8. Close rear and tail doors.
9. Connect battery earth lead.

Scheme 67

Scheme 68

Scheme 69

Scheme 70

Scheme 71

1. Position vehicle on ramp.
2. Disconnect battery earth lead.
3. Remove fuel pump assembly. «19. 45. 08 PUMP - FUEL»(/land-rover/freelander/l314-2003-2006/remont/fuel-system/#fuel-delivery-system-petrol__194508-pump-fuel) WARNING: The spilling of fuel is unavoidable during this operation. Ensure that all necessary precautions are taken to prevent fire and explosion.
4. Using a fuel recovery appliance, drain the fuel from the tank into a sealed container. Follow the manufacturer's instructions for the connection and safe use of the appliance. WARNING: The fuel tank must be drained before it is removed from the vehicle.
5. Remove intermediate exhaust pipe. Refer to «REMOVE»(/land-rover/freelander/l314-2003-2006/remont/exhaust/#manifolds-exhaust-systems-k-series-kv6) .
6. Remove propeller shaft. Refer to «REMOVAL»(/land-rover/freelander/l314-2003-2006/remont/driveshaft-universal-joints/#driveshafts-universal-joints__removal) .
7. Remove RH rear wheel arch liner. Refer to «REMOVE»(/land-rover/freelander/l314-2003-2006/remont/exterior-body-panels/#exterior-fittings) .
8. Release clip from breather hose and disconnect breather hose from filler neck.
9. Release clip and disconnect vent hose from fuel tank on vapor separator.
10. Remove tamper proof cover from filler hose clip and loosen clip.
11. Support weight of rear subframe and remove 4 bolts securing subframe to body.
12. Lower subframe. CAUTION: Do not allow sub frame to hang on rear brake hoses.
13. With assistance, remove 4 bolts securing fuel tank to body and remove tank. NOTE: Pull vent and breather hoses through body while lowering fuel tank.
14. Remove fuel tank from cradle. Collect heat and fire shields.
15. Remove clips from breather hose and vent pipes.
16. Disconnect breather hose and vent pipes from fuel tank.

1. Connect breather hose and vent pipes to fuel tank, secure with clips.
2. Position heat and fire shields. Fit cradle to fuel tank.
3. With assistance, fit bolts securing fuel tank to body and tighten to 45 Nm (33 lbf. ft). NOTE: Pass vent and breather hoses through body while fitting tank.
4. Raise subframe, fit bolts and tighten to 190 Nm (140 lbf. ft).
5. Connect breather hose to filler neck, fit and secure clip.
6. Connect vent hose to vapor separator, fit and secure clip.
7. Fit RH rear wheel arch liner. Refer to «REFIT»(/land-rover/freelander/l314-2003-2006/remont/exterior-body-panels/#exterior-fittings) .
8. Fit propeller shaft. Refer to «INSTALLATION»(/land-rover/freelander/l314-2003-2006/remont/driveshaft-universal-joints/#driveshafts-universal-joints__installation) .
9. Fit intermediate exhaust pipe. Refer to «REFIT»(/land-rover/freelander/l314-2003-2006/remont/exhaust/#manifolds-exhaust-systems-k-series-kv6) .
10. Fit fuel pump assembly. «19. 45. 08 PUMP - FUEL»(/land-rover/freelander/l314-2003-2006/remont/fuel-system/#fuel-delivery-system-petrol__194508-pump-fuel)
11. Connect battery earth lead.

Scheme 72

Scheme 73

Scheme 74

Scheme 75

Scheme 76

1. Position vehicle on ramp.
2. Disconnect battery earth lead.
3. Using a fuel recovery appliance, drain the fuel from the tank into a sealed container. Follow the manufacturer's instructions for the connection and safe use of the appliance. «19. 55. 02 FUEL TANK - DRAIN»(/land-rover/freelander/l314-2003-2006/remont/fuel-system/#fuel-delivery-system-petrol) WARNING: The fuel tank must be drained before it is removed from the vehicle.
4. Remove intermediate exhaust pipe. Refer to «REMOVE»(/land-rover/freelander/l314-2003-2006/remont/exhaust/#manifolds-exhaust-systems-k-series-kv6) .
5. Remove propeller shaft. Refer to «REMOVAL»(/land-rover/freelander/l314-2003-2006/remont/driveshaft-universal-joints/#driveshafts-universal-joints__removal) .
6. Remove RH rear wheel arch liner. Refer to «REMOVE»(/land-rover/freelander/l314-2003-2006/remont/exterior-body-panels/#exterior-fittings) .
7. Remove tamper proof cover from filler hose clip and loosen clip.
8. Support weight of rear subframe and remove 4 bolts securing subframe to body.
9. Lower subframe. CAUTION: Do not allow sub frame to hang on rear brake hoses.
10. With assistance, remove 4 bolts securing fuel tank to body and remove tank. NOTE: Pull vent and breather hoses through body while lowering fuel tank.
11. Remove fuel tank from cradle. Collect heat and fire shields.
12. Remove clips from breather hose and vent pipes.
13. Disconnect breather hose and vent pipe from fuel tank.

1. Connect breather hose and vent pipe to tank, secure with clips.
2. Position heat and fire shields. Fit cradle to fuel tank.
3. With assistance, fit bolts securing fuel tank to body and tighten to 45 Nm. NOTE: Pass vent and breather hoses through body while fitting tank.
4. Raise subframe, fit bolts and tighten to 190 Nm.
5. Connect breather hose to filler neck, fit and secure clip.
6. Fit RH rear wheel arch liner. Refer to «REFIT»(/land-rover/freelander/l314-2003-2006/remont/exterior-body-panels/#exterior-fittings) .
7. Fit propeller shaft. Refer to «INSTALLATION»(/land-rover/freelander/l314-2003-2006/remont/driveshaft-universal-joints/#driveshafts-universal-joints__installation) .
8. Fit intermediate exhaust pipe. Refer to «REFIT»(/land-rover/freelander/l314-2003-2006/remont/exhaust/#manifolds-exhaust-systems-k-series-kv6) .
9. Fit fuel pump assembly. «19. 45. 08 PUMP - FUEL»(/land-rover/freelander/l314-2003-2006/remont/fuel-system/#fuel-delivery-system-petrol__194508-pump-fuel)
10. Connect battery earth lead.

Scheme 77

Scheme 78

Scheme 79

1. Disconnect battery earth lead.
2. Ensure fuel tank is less than half full. If not, drain fuel tank to less than half full. «19. 55. 02 FUEL TANK - DRAIN»(/land-rover/freelander/l314-2003-2006/remont/fuel-system/#fuel-delivery-system-petrol)
3. Remove RH rear wheel arch liner. Refer to «REMOVE»(/land-rover/freelander/l314-2003-2006/remont/exterior-body-panels/#exterior-fittings) .
4. Remove fuel filler cap. CAUTION: Before disconnecting any part of the fuel system, it is imperative that all dust, dirt and debris is removed from around components to prevent ingress of foreign matter into fuel system.
5. Unclip escutcheon from fuel filler neck. WARNING: Fuel vapor is highly flammable and in confined spaces is also explosive and toxic. Always have a fire extinguisher containing foam, CO2, gas or powder close at hand when handling or draining fuel.
6. Remove 3 nuts securing fuel filler neck to body.
7. Release clip from breather hose and disconnect breather hose from filler neck.
8. Release fuel tank vent pipe from filler neck.
9. Disconnect Lucar connector from fuel filler neck.
10. Remove bolt securing filler neck to body.
11. Remove tamper proof cover from filler hose clip and loosen clip.
12. Disconnect hose from filler neck and remove filler neck assembly.

1. Position filler neck assembly, connect to hose, secure clip and fit tamper proof cover.
2. Fit bolt securing filler neck to body and tighten to 9 Nm (7 lbf. ft).
3. Connect Lucar connector to fuel filler neck.
4. Position fuel tank vent pipe around filler neck.
5. Connect breather hose to filler neck, fit and secure clip.
6. Fit nuts securing fuel filler neck to body and tighten to 9 Nm (7 lbf. ft).
7. Clip escutcheon to fuel filler neck.
8. Fit fuel filler cap.
9. Fit RH rear wheel arch liner. Refer to «REFIT»(/land-rover/freelander/l314-2003-2006/remont/exterior-body-panels/#exterior-fittings) .
10. Connect battery earth lead.

Scheme 80

Scheme 81

Scheme 82

Scheme 83

Scheme 84

1. Disconnect battery earth lead.
2. Remove inlet manifold chamber. Refer to «REMOVE»(/land-rover/freelander/l314-2003-2006/remont/exhaust/#manifolds-exhaust-systems-k-series-kv6) .
3. Up to 03MY: Note position of coil earth lead, remove 3 nuts and 3 bolts securing ignition coils to LH inlet manifold.
4. Up to 03MY: Remove ignition coils and position aside.
5. Disconnect clips securing RH injector harness to injector protection cover - if fitted or from bosses on fuel rail.
6. Remove 2 bolts securing protection cover - if fitted - and RH fuel rail to RH inlet manifold, remove cover.
7. Remove 2 bolts securing fuel rail to LH inlet manifold.
8. Release clips and disconnect injector multiplugs.
9. Release injectors from manifolds, raise fuel rail assembly, disconnect 4 clips securing injector harness to fuel rails and move harness aside.
10. Remove fuel rail. CAUTION: Always fit plugs to open connections to prevent contamination.
11. Remove and discard 'O' rings from injectors.

1. Lubricate new 'O' rings with castor oil and fit to injectors.
2. Remove plugs from inlet manifolds.
3. Position injector harness to LH fuel rail and secure with clips.
4. Position injectors and fuel rail to inlet manifolds.
5. Connect multiplugs to injectors.
6. Position injector cover - if fitted to RH fuel rail and secure injector harness to protection cover or to bosses on fuel rail with clips.
7. Fit bolts securing fuel rail to inlet manifolds and tighten to 9 Nm (7 lbf. ft).
8. Up to 03MY: Position ignition coils to LH inlet manifold.
9. Up to 03MY: Position earth lead, fit nuts and bolts securing ignition coils to LH inlet manifold and tighten to 9 Nm (7 lbf. ft).
10. Fit inlet manifold chamber. Refer to «REFIT»(/land-rover/freelander/l314-2003-2006/remont/exhaust/#manifolds-exhaust-systems-k-series-kv6) .
11. Connect battery earth lead.

Scheme 85

Scheme 86

Scheme 87

Scheme 88

Scheme 89

Scheme 90

Scheme 91

1. Disconnect battery earth lead.
2. Remove inlet manifold chamber. Refer to «REMOVE»(/land-rover/freelander/l314-2003-2006/remont/exhaust/#manifolds-exhaust-systems-k-series-kv6) .
3. Remove underbelly panel. Refer to «REMOVAL & INSTALLATION»(ref-159181-S00917112562004051800000) .
4. Using a 3/8" socket bar raise ancillary drive belt tensioner and release drive belt from alternator and PAS pump pulleys.
5. Remove nuts and bolts securing alternator.
6. Release alternator and place aside.
7. Up to 03MY: Note position of coil earth lead, remove 3 nuts and 3 bolts securing ignition coils to LH inlet manifold.
8. Up to 03MY: Remove ignition coils and position aside.
9. Disconnect clips securing RH injector harness to injector protection cover - if fitted or to bosses on fuel rail.
10. Remove 2 bolts securing RH fuel rail to RH inlet manifold.
11. Release clips and disconnect injector multiplugs.
12. Remove 2 bolts securing fuel rail to LH inlet manifold.
13. Release clips and disconnect injector multiplugs.
14. Release injectors from manifolds, raise fuel rail assembly, disconnect 4 clips securing injector harness to fuel rails and move harness aside.
15. Remove fuel rail and discard 'O' rings CAUTION: Always fit plugs to open connections to prevent contamination.

1. Lubricate new 'O' rings with castor oil and fit to injectors.
2. Remove plugs from inlet manifolds.
3. Position injector harness to injector protection cover - if fitted or to bosses on fuel rail fuel rail and secure with clips.
4. Position injectors and fuel rail to inlet manifolds.
5. Connect multiplugs to injectors.
6. Fit and tighten 4 bolts securing fuel rail to inlet manifold to 8 Nm (6 lbf. ft).
7. Up to 03MY: Position ignition coils to LH inlet manifold.
8. Up to 03MY: Position earth lead, fit nuts and bolts securing ignition coils to LH inlet manifold and tighten to 9 Nm (7 lbf. ft).
9. Position alternator and secure with nuts and bolts, tighten to 45 Nm (33 lbf. ft).
10. Using a 3/8" square drive socket bar, raise ancillary drive belt tensioner and fit drive belt to pulleys.
11. Fit underbelly panel. Refer to «REMOVAL & INSTALLATION»(ref-159181-S00917112562004051800000) .
12. Fit inlet manifold chamber. Refer to «REFIT»(/land-rover/freelander/l314-2003-2006/remont/exhaust/#manifolds-exhaust-systems-k-series-kv6) .
13. Connect battery earth lead.

Scheme 92

1. Disconnect battery earth lead.
2. Remove fuel rail. «19. 60. 04. 99 FUEL RAIL - KV6 - NON NAS»(/land-rover/freelander/l314-2003-2006/remont/fuel-system/#fuel-delivery-system-petrol) «19. 60. 04. 99 FUEL RAIL - KV6 - NAS»(/land-rover/freelander/l314-2003-2006/remont/fuel-system/#fuel-delivery-system-petrol)
3. Remove clip securing injector to fuel rail.
4. Remove injector from fuel rail, remove and discard 'O' ring from injector.

1. Clean injector and mating face in fuel rail.
2. Remove cap from new injector and fit to old injector.
3. Lubricate new 'O' ring with castor oil and fit to injector.
4. Fit injector to fuel rail and secure with clip.
5. Fit fuel rail. «19. 60. 04. 99 FUEL RAIL - KV6 - NON NAS»(/land-rover/freelander/l314-2003-2006/remont/fuel-system/#fuel-delivery-system-petrol) «19. 60. 04. 99 FUEL RAIL - KV6 - NAS»(/land-rover/freelander/l314-2003-2006/remont/fuel-system/#fuel-delivery-system-petrol)
6. Connect battery earth lead.
7. Using T4, reset ECM adaptions, if a new injector has been fitted.

Scheme 93

Scheme 94

Scheme 95

Scheme 96

1. Disconnect battery earth lead.
2. Release clip and disconnect vacuum pipe from fuel pressure regulator.
3. Remove engine oil dipstick.
4. Position absorbent cloth beneath fuel rail.
5. Release fuel feed hose from fuel rail. CAUTION: Always fit plugs to open connections to prevent contamination.
6. Remove 2 bolts securing fuel rail to inlet manifold.
7. Release fuel rail and injectors from inlet manifold.
8. Release and remove injector spacer.
9. Disconnect multiplug from injectors.
10. Remove the fuel rail complete with injectors.
11. Release spring clips securing injectors to fuel rail and remove fuel injectors.
12. Remove and discard 2 'O' rings from each injector.
13. Fit protective caps to each end of injectors.

1. Remove protective caps from each injector.
2. Clean injectors and recesses in fuel rail and inlet manifold.
3. Lubricate new 'O' ring with castor oil and fit to injector.
4. Fit injectors to fuel rail and secure with spring clips.
5. Position fuel rail assembly and connect injector multiplugs.
6. Fit injector spacer.
7. Push each injector into inlet manifold.
8. Fit bolts securing fuel rail to inlet manifold and tighten to 8 Nm (6 lbf. ft).
9. Connect fuel feed hose to fuel rail.
10. Fit engine oil dipstick.
11. Connect vacuum pipe to fuel pressure regulator and secure with clip.
12. Connect battery earth lead.

Scheme 97

1. Disconnect battery earth lead.
2. Remove engine acoustic cover. Refer to «REMOVAL»(ref-158807-S40842740032005011300000) .
3. Disconnect vacuum hose from actuator.
4. Remove nut securing actuator to mounting bracket.
5. Release operating rod from throttle cam and remove actuator.

1. Position actuator and connect operating rod to throttle cam.
2. Position actuator into mounting bracket, fit and tighten nut.
3. Connect vacuum hose to actuator.
4. Check pull rod to retainer clearance, with lever fully returned, pull rod should just be held by retainer.
5. Release retainer by turning anti-clockwise, eliminate clearance then rotate retainer half turn clockwise. Check pull rod is just held and rotate retainer a further quarter turn clockwise to lock.
6. Fit engine acoustic cover. Refer to «INSTALLATION»(ref-158807-S29684217892005011300000) .
7. Connect battery earth lead.

Scheme 98

1. Remove battery carrier.
2. Release 3 rubber mountings securing vacuum pump to battery carrier and remove vacuum pump.
3. Remove 3 rubber mountings from vacuum pump.

1. Fit rubber mountings to vacuum pump.
2. Position vacuum pump to battery carrier and secure with rubber mountings.
3. Fit battery carrier.

Scheme 99

Scheme 100

1. Remove radio. Refer to «REMOVE»(/land-rover/freelander/l314-2003-2006/remont/entertainment-systems/#in-car-entertainment) .
2. Remove selector knobs from heater controls.
3. Remove 2 screws securing heater control finisher to heater controls and remove finisher.
4. Release cruise control switch, disconnect multiplug and remove switch.

1. Position cruise control switch, connect multiplug and secure switch.
2. Fit heater control finisher to heater controls and secure with screws.
3. Fit heater control knobs.
4. Fit radio. Refer to «REFIT»(/land-rover/freelander/l314-2003-2006/remont/entertainment-systems/#in-car-entertainment__refit) .

Scheme 101

Scheme 102

1. Release 2 clips and remove fascia mounted switch cover.
2. Remove 2 screws securing switch carrier to fascia.
3. Release switch carrier from fascia and disconnect switch multiplug.
4. Remove switch assembly from carrier.

1. Fit switch to carrier.
2. Connect multiplug to switch.
3. Secure switch carrier to fascia with screws.
4. Fit and secure switch cover.

Scheme 103

1. Remove airbag module from steering wheel. Refer to «REMOVAL»(ref-160441-S35855388162004021000000) .
2. Release cruise control switch leads from clip and disconnect multiplug.
3. Remove 2 screws securing cruise control switch and remove switch.

1. Fit cruise control switch and secure with screws.
2. Connect switch multiplug and fit leads in clip.
3. Fit drivers airbag. Refer to «INSTALLATION»(ref-160441-S02561821092004021000000) .

Scheme 104

1. Slide RH front seat fully rearwards.
2. Remove 2 screws securing ECU cover.
3. Remove cover.
4. Release interface ECU from bracket and move aside.
5. Remove 2 screws securing cruise control ECU.
6. Disconnect multiplug from ECU and remove ECU.

1. Connect multiplug to ECU.
2. Position ECU and tighten screws.
3. Secure interface ECU to bracket.
4. Fit ECU cover and secure with screws.
5. Position seat to mid position.

Scheme 105

1. Slide RH front seat fully rearwards.
2. Remove 2 screws securing ECU cover.
3. Remove cover.
4. Release interface ECU from bracket, disconnect multiplug and remove ECU.

1. Position ECU, connect multiplug and secure ECU to bracket.
2. Fit ECU cover and secure with screws.
3. Position seat to mid position.

See also:
• TORQUE SPECIFICATIONS
• REMOVAL
• REMOVE
• REMOVAL
• REMOVE
• INSTALLATION
• REMOVE
• REFIT
• 19. 45. 08 PUMP - FUEL
• 19. 20. 05 THROTTLE CABLE - CHECK AND ADJUST - KV6