Removal & Installation
- Disconnect battery terminals. See «BATTERY DISCONNECT/CONNECT»(ref-167774-S03339926462004102700000) under SERVICE PRECAUTIONS.
- Remove bolt and battery clamp. (Scheme 1)
- Remove battery.
- Clean battery tray.
- Fit battery and clamp, tighten bolt to specifications. See «TORQUE SPECIFICATIONS»(ref-167774-S14638213692004102100000).
- Apply petroleum jelly to both terminals, fit and tighten terminal bolts negative lead last.
Scheme 1
Removal
- Remove battery. See «BATTERY»(ref-167774-S15072526212004102700000).
- If equipped with cruise control, disconnect multiplug and hose from cruise control vacuum pump. (Scheme 2)
- Release harness clips from battery carrier.
- Remove 4 bolts and remove battery carrier. (Scheme 3)
- If equipped with cruise control, remove cruise control vacuum pump and mountings from battery carrier. (Scheme 4)
Scheme 2
Scheme 3
Scheme 4
Installation
- If equipped with cruise control, fit mountings and cruise control vacuum pump to battery carrier.
- Fit battery carrier. Tighten bolts to specification. See «TORQUE SPECIFICATIONS»(ref-167774-S14638213692004102100000) .
- Secure harness clips to battery carrier.
- If equipped with cruise control, connect multiplug and hose to cruise control vacuum pump.
- Fit battery. See «BATTERY DISCONNECT/CONNECT»(ref-167774-S03339926462004102700000) under SERVICE PRECAUTIONS.
- Remove battery. See «BATTERY»(ref-167774-S15072526212004102700000) .
- Remove battery carrier. See «BATTERY CARRIER»(ref-167774-S13753679322004102700000) .
- Release starter motor solenoid terminal cover. Remove nut securing battery lead to solenoid and disconnect battery lead.
- Disconnect Lucar connector from starter solenoid.
- Remove 3 bolts securing starter motor to gearbox noting that the left hand bolt also secures the mounting bracket for the Crankshaft Position (CKP) sensor multiplug.
- Maneuver and remove starter motor.
Scheme 5
- Clean starter motor and mating face on gearbox.
- Position starter motor to gearbox, align Crankshaft Position (CKP) sensor multiplug bracket. Fit and tighten bolts to specifications. See «TORQUE SPECIFICATIONS»(ref-167774-S14638213692004102100000) .
- Connect battery lead to solenoid terminal. Tighten nut to specification. See «TORQUE SPECIFICATIONS»(ref-167774-S14638213692004102100000) . Secure terminal cover.
- Connect Lucar connector to starter solenoid.
- Fit battery carrier.
- Fit battery. See «BATTERY DISCONNECT/CONNECT»(ref-167774-S03339926462004102700000) under SERVICE PRECAUTIONS.