HEATING, VENTILATION & AIR CONDITIONING SYSTEMS
These materials are confidential and are not to be disclosed to, or utilized by, any individual or entity other than participants of the Motorist Assurance Program (MAP).
The Automotive Maintenance and Repair Association (AMRA) and MAP do not warrant these materials or guarantee their accuracy, and AMRA and MAP assume no liability for errors.
MAP STANDARDS OF SERVICE
MAP developed standards of service for shops to follow in working with customers. Written from the point of view of customers, and for the use of maintenance and repair shops, the standards expand on the ideas and promises established in MAP's Pledge to Customer
I. Our recommendations are based upon the following definitions.
System Failure - Parts/system indicated are out of manufacturers' specifications, have failed or are unable to perform their normal function as intended or designed by the manufacturers. Service/replacement is required.
Preventive/Scheduled Maintenance - Parts/system are scheduled for service/ replacement per industry standards or are near the end of their useful life and repair/ replacement is recommended in advance of parts/system failure. Service/replacement is suggested.
Improved System Performance - Parts/ system indicated are recommended for repair/ replacement to enhance/improve the vehicle's ability to perform as intended or designed by the manufacturer, or as requested by the customer. Service/replacement is suggested.
II. Training/Criteria Our personnel have acquired auto repair expertise through formal education or work experience. Where appropriate, personnel are moving toward certification (e.g. vehicle manufacturer, ASE, etc.) for the services performed. Continuing education will be supported by all MAP participants.
III. Appropriate Company Approved Inspection
We will perform an appropriate inspection based on MAP Uniform Inspection & Communication Standards.
Written estimates based on our inspection, in compliance with state and local regulations, will include parts (dollar amount), labor (dollar amount), and the total estimate.
No work will be performed without the customer's prior approval.
A minimum limited warranty will be offered of 90 days or 4,000 miles, whichever comes first, covering parts and labor.
All customers will be entitled to the return of old parts, or if they choose, they may examine the parts prior to leaving the store. Where failed parts are required to be returned to the manufacturer in order to honor the warranty, the customer will be allowed to examine the parts.
VIII. Classification of Parts
Replaced parts will be identified as new, remanufactured, rebuilt or used. MAP participants will inform the customer and indicate on the estimate and invoice whether a part is new, remanufactured, rebuilt or used.
THE MAP PROCESS - OVERVIEW
Repair Association, Inc. (AMRA). Participation in the Motorist Assurance Program comes from retailers, suppliers, independent repair facilities, vehicle manufacturers and industry associations.
Our organization's mission is to strengthen the relationship between the consumer and the auto repair industry. We produce materials that give motorists the information and encouragement to take greater responsibility for their vehicles-through proper, manufacturer / recommended maintenance. We encourage participating service and repair shops (including franchisees and dealers) to adopt (1) a Pledge of Assurance to their Customers and (2) the Motorist Assurance Program Standards of Service. All participating service providers have agreed to subscribe to this Pledge and to adhere to the promulgated Standards of Service demonstrating to their customers that they are serious about customer satisfaction.
These Standards of Service require that an inspection of the vehicle's (problem) system be made and the results communicated to the customer according to industry standards. Given that the industry did not have such standards, the Motorist Assurance Program successfully promulgated industry inspection communication standards in 1994-95 for the following systems: Exhaust, Brakes, ABS, Steering and Suspension, Engine Maintenance and Performance, HVAC, Electrical Systems, and Drive Train and Transmissions. Further, revisions to all of these inspection communication standards are continually re-published. Participating shops utilize these Uniform Inspection & Communication Standards as part of the inspection process and for communicating their findings to their customers.
The Motorist Assurance Program continues to work cooperatively and proactively with government agencies and consumer groups toward solutions that both benefit the customer and are mutually acceptable to both regulators and industry. We maintain the belief that industry must retain control over how we conduct our business, and we must be viewed as part of the solution and not part of the problem. Meetings with state and other government officials (and their representatives), concerned with auto repair and/or consumer protection, are conducted. Feedback from these sessions is brought back to the association, and the program adjusted as needed.
We welcome you to join us as we continue our outreach... with your support, both the automotive repair industry and your customers will reap the benefits. Please visit MAP at our Internet site www.motorist.org or contact us at
201 Park Washington Court
Falls Church, Virginia 22046
Tel: (703) 532-2027 * Fax: (202) 318-0378
THE MAP PROCESS - OVERVIEW OF SERVICE REQUIREMENTS AND SUGGESTIONS
It is MAP policy that all exhaust, brake, steering, suspension, wheel alignment, drive-train, engine performance and maintenance, and heating, ventilation and air conditioning, and electrical services be offered and performed under the standards and procedures specified in these sections.
Before any service is performed on a vehicle, an inspection of the appropriate system must be performed. The results of this inspection must be explained to the customer and documented on an inspection form. The condition of the vehicle and its components will indicate what services/part replacements may be "Required" or "Suggested". In addition, suggestions may be made to satisfy the requests expressed by the customer.
When a component is suggested or required to be repaired or replaced, the decision to repair or replace must be made in the customer's best interest, and at his or her choice given the options available.
This section lists the various parts and conditions that indicate a required or suggested service or part replacement. Although this list is extensive, it is not fully inclusive. In addition to this list, a technician may make a suggestion. However, any suggestions must be based on substantial and informed experience or the vehicle manufacturer's recommended service interval and must be documented. However, any suggestions must be documented and must be based on substantial and informed experience or the vehicle manufacturer's recommended service interval. NOTE: Vehicle manufacturer service intervals are often categorized as either Normal or Severe. Frequently, motorists are unaware that their driving patterns and habits meet the criteria for following Severe Service schedules. Severe Service is generally defined as, but not limited to one or more of the following conditions: Driving in stop-and-go traffic; frequent short trips; high-speed driving; extreme temperatures; towing or hauling.
Some conditions indicate that service or part replacement is required because the part in question is no longer providing the function for which it is intended, does not meet a vehicle manufacturer's design specification or is missing.
- Example: An exhaust pipe has corroded severely and has a hole in it through which exhaust gases are leaking. Replacement of the exhaust pipe in this case is required due to functional failure.
- Example: A brake rotor has been worn to the point where it measures less than the vehicle manufacturer's discard specifications. Replacement of the rotor is required because it does not meet design specifications.
Some conditions indicate that a service or part replacement is suggested because the part is close to the end of its useful life or addresses a customer's need, convenience or request. If a customer's vehicle has one of these conditions, the procedure may be only to suggest service.
- Example: An exhaust pipe is rusted, corroded or weak, but no leaks are present. In this case, the exhaust pipe has not failed. However, there is evidence that the pipe may need replacement in the near future. Replacement of the pipe may be suggested for the customer's convenience in avoiding a future problem.
- Example: The customer desires improved ride and/or handling, but the vehicle's shocks or struts have not failed. In this case, replacement may be suggested to satisfy the customer's wishes. In this case, replacement of the shocks or struts may not be sold as a requirement.
A customer, of course, has the choice of whether or not a shop will service his or her vehicle. He or she may decide not to follow some of your suggestions. When a repair is required, a MAP shop must refuse partial service on that system if, in the judgment of the service provider, proceeding with the work could create or continue an unsafe condition. When a procedure states that required or suggested repair or replacement is recommended, the customer must be informed of the generally acceptable repair/replacement options whether or not performed by the shop.
The following reasons may be used for required and suggested services. These codes are shown in the "Code" column of the MAP Uniform Inspection & Communications Standards that follow
| Reasons to Require Repair or Replacement | Reasons to Suggest Repair or Replacement |
| Part no longer performs intended purpose Part does not meet a design specification (regardless of performance) Part is missing | Part is close to the end of its useful life B - Part does not meet a design specification (regardless of performance) (just above discard specifications, or weak; failure likely to occur soon, etc.) To address a customer need, convenience, or request (to stiffen ride, enhance performance, eliminate noise, etc.) To comply with maintenance recommended by the vehicle's Original Equipment Manufacturer (OEM) Technician's recommendation based on substantial and informed experience To comply with maintenance recommended by AMRA / MAP |
| NOTE: When a repair is required, the shop must refuse partial service to the system in question, if the repair creates or continues an unsafe condition. | NOTE: Suggested services are always optional. When presenting suggested repairs to the customer, you must present the facts, allowing the customer to draw their own conclusions and make an informed decision about how to proceed. |
| NOTE |
| When a repair is required, the shop must refuse partial service to the system in question, if the repair creates or continues an unsafe condition. |
| NOTE |
| Suggested services are always optional. When presenting suggested repairs to the customer, you must present the facts, allowing the customer to draw their own conclusions and make an informed decision about how to proceed. |
Heating, Ventilation & Air Conditioning System Checksheet (1 Of 2). Scheme 15
Scheme 15: Heating, Ventilation & Air Conditioning System Checksheet (1 Of 2)
Heating, Ventilation & Air Conditioning System Checksheet (2 Of 2). Scheme 16
Scheme 16: Heating, Ventilation & Air Conditioning System Checksheet (2 Of 2)
Note. AIR CONDITIONING SYSTEM FLUSHING utilizes chemicals or refrigerant to remove oil, debris and contaminants from the evaporator, condenser, hoses or metal lines.
Note. An INLINE FILTER, both high and low side, protects a/c components from residual debris in the system. An inline filter or suction screen is suggested when a condenser, evaporator, compressor, expansion valve, accumulator/drier, hoses or metal lines is replaced, or if debris is found in the system during an a/c repair. An inline filter is suggested to help prevent future component damage and increase system longevity.
ACCUMULATORS
| Condition | Code | Procedure |
| NOTE: When replacing this component it is suggested to install or replace high and low side inline filters to prevent future component damage (see Code 5). |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Beyond vehicle manufacturer's service interval | 3 | Suggest replacement |
| Desiccant at the end of its useful life (saturated with moisture) | 1 | Suggest repair or replacement |
| Desiccant bag deteriorated | A | Require replacement. Further inspection required |
| NOTE: Inspect system to determine effects of desiccant bag deterioration. |
| Leaking | A | Require repair or replacement |
| Threads damaged | A | Require repair or replacement |
| Threads stripped (threads missing) | A | Require replacement |
| Tubing connection leaking | A | Require repair or replacement |
| NOTE |
| When replacing this component it is suggested to install or replace high and low side inline filters to prevent future component damage (see Code 5). |
| NOTE |
| Inspect system to determine effects of desiccant bag deterioration. |
ACTUATORS (ELECTRICAL)
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Connector (Weatherpack type) leaking | A | Require repair or replacement |
| Connector broken | A | Require repair or replacement |
| Connector melted, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector melted, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Inoperative | A | Require replacement |
| NOTE: Inoperative includes intermittent operation. |
| Missing | C | Require replacement |
| Noisy | 2 | Suggest repair or replacement |
| Out of adjustment | B | Require repair or replacement |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Inoperative includes intermittent operation. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
ACTUATORS (VACUUM)
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Connector (Weatherpack type) leaking | A | Require repair or replacement |
| Connector broken | A | Require repair or replacement |
| Connector melted, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement. |
| Connector melted, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Inoperative | A | Require replacement |
| NOTE: Inoperative includes intermittent operation. |
| Leaking (vacuum) | A | Require repair or replacement |
| Linkage bent, affecting performance | A | Require repair or replacement of linkage |
| Linkage bent, not affecting performance | 2 | Suggest repair or replacement of linkage |
| Linkage binding, affecting performance | A | Require repair or replacement of linkage |
| Linkage binding, not affecting performance | 1 | Suggest repair or replacement of linkage |
| Linkage broken | A | Require repair or replacement of linkage |
| Linkage loose, affecting performance | A | Require repair or replacement of linkage |
| Linkage loose, not affecting performance | 1 | Suggest repair or replacement of linkage |
| Linkage missing | C | Require replacement |
| Linkage noisy | 2 | Suggest repair or replacement |
| Missing | C | Require replacement |
| Noisy | 2 | Suggest repair or replacement |
| Out of adjustment | B | Require repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Inoperative includes intermittent operation. |
AIR CONDITIONING FITTINGS
| Condition | Code | Procedure |
| Abrasion damage, affecting structural integrity | A | Require repair or replacement |
| Abrasion damage, not affecting structural integrity | | No service suggested or required |
| Application incorrect | B | Require replacement |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Clamp corroded, not reusable | 1 | Suggest replacement |
| Connected incorrectly | A | Require replacement |
| Corroded, affecting structural integrity | A | Require replacement |
| Corroded, not affecting structural integrity | | No service suggested or required |
| Cracked | A | Require repair or replacement |
| Fitting type incorrect (such as compression fitting) | B | Require replacement |
| Flange leaking | A | Require repair or replacement |
| Insufficient clamping force, allowing hose to leak | A | Require repair or replacement |
| Leaking | A | Require repair or replacement |
| Melted | 1 | Suggest repair or replacement |
| Missing | C | Require replacement |
| Outer covering damaged to the extent that the inner fabric is visible | A | Require replacement |
| Protective sleeves damaged | 2 | Suggest replacement of sleeves |
| Protective sleeves missing | C | Require replacement of sleeves |
| Restricted, affecting performance | A | Require repair or replacement |
| Routed incorrectly | B | Require repair |
| Swollen | 1 | Suggest replacement |
| Threads damaged | A | Require repair or replacement |
| Threads stripped (threads missing) | A | Require replacement |
| Type incorrect | 2 | Suggest repair or replacement |
AIR CONDITIONING HOSES
Note. When replacing this component it is suggested to install or replace high and low side inline filters to prevent future component damage (see Code 5).
| Condition | Code | Procedure |
| Abrasion damage, affecting structural integrity | A | Require repair or replacement |
| Abrasion damage, not affecting structural integrity | | No service suggested or required |
| Application incorrect | B | Require replacement |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Clamp corroded, not reusable | 1 | Suggest replacement |
| Connected incorrectly | A | Require replacement |
| Corroded, affecting structural integrity | A | Require replacement |
| Corroded, not affecting structural integrity | | No service suggested or required |
| Cracked | A | Require repair or replacement |
| Fitting type incorrect (such as compression fitting) | B | Require replacement |
| Flange leaking | A | Require repair or replacement |
| Insufficient clamping force, allowing hose to leak | A | Require repair or replacement |
| Leaking | A | Require repair or replacement |
| Melted | 1 | Suggest repair or replacement |
| Missing | C | Require replacement |
| Outer covering damaged to the extent that the inner fabric is visible | A | Require replacement |
| Protective sleeves damaged | 2 | Suggest replacement of sleeves |
| Protective sleeves missing | C | Require replacement of sleeves |
| Restricted, affecting performance | A | Require repair or replacement |
| Routed incorrectly | B | Require repair |
| Swollen | 1 | Suggest replacement |
| Threads damaged | A | Require repair or replacement |
| Threads stripped (threads missing) | A | Require replacement |
| Type incorrect | 2 | Suggest repair or replacement |
AIR CONDITIONING METAL LINES
Note. When replacing this component it is suggested to install or replace high and low side inline filters to prevent future component damage (see Code 5).
| Condition | Code | Procedure |
| Abrasion damage, affecting structural integrity | A | Require repair or replacement |
| Abrasion damage, not affecting structural integrity | | No service suggested or required |
| Application incorrect | B | Require replacement |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Clamp corroded, not reusable | 1 | Suggest replacement |
| Connected incorrectly | A | Require replacement |
| Corroded, affecting structural integrity | A | Require replacement |
| Corroded, not affecting structural integrity | | No service suggested or required |
| Cracked | A | Require repair or replacement |
| Fitting type incorrect (such as compression fitting) | B | Require replacement |
| Flange leaking | A | Require repair or replacement |
| Insufficient clamping force, allowing hose to leak | A | Require repair or replacement |
| Leaking | A | Require repair or replacement |
| Melted | 1 | Suggest repair or replacement |
| Missing | C | Require replacement |
| Outer covering damaged to the extent that the inner fabric is visible | A | Require replacement |
| Protective sleeves damaged | 2 | Suggest replacement of sleeves |
| Protective sleeves missing | C | Require replacement of sleeves |
| Restricted, affecting performance | A | Require repair or replacement |
| Routed incorrectly | B | Require repair |
| Swollen | 1 | Suggest replacement |
| Threads damaged | A | Require repair or replacement |
| Threads stripped (threads missing) | A | Require replacement |
| Type incorrect | 2 | Suggest repair or replacement |
AIR CONTROL DOORS
| Condition | Code | Procedure |
| Air control door binding | A | Require repair or replacement |
| Air control door broken | A | Require repair or replacement |
| Air control door leaking | A | Require repair or replacement |
| Air control door seized | A | Require repair or replacement |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Cracked | 2 | Suggest repair or replacement |
| Drain hole restricted | A | Require repair |
| Drain plugged | A | Require repair |
| Duct disconnected | A | Require repair or replacement |
| Duct leaking | A | Require repair or replacement |
| Duct missing | C | Require replacement |
| Duct restricted | A | Require repair or replacement |
| Leaking | B | Require repair or replacement |
| Noisy | 2 | Suggest cleaning or repair |
| Odor | 2 | Suggest cleaning or repair |
| Restricted | A | Require cleaning, repair, or replacement |
AIR DAMS (EXTERNAL)
| Condition | Code | Procedure |
| Application incorrect, affecting air conditioning system performance | A | Require repair or replacement |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Bent, affecting air conditioning system performance | A | Require repair or replacement |
| Blocked, affecting air conditioning system performance | A | Require repair or replacement |
| Broken, affecting air conditioning system performance | A | Require repair or replacement |
| Cracked, affecting air conditioning system performance | A | Require repair or replacement |
| Loose, affecting air conditioning system performance | A | Require repair |
| Loose, not affecting air conditioning system performance | 2 | Suggest repair |
| Missing, affecting air conditioning system performance | C | Require replacement |
AIR DISTRIBUTION SYSTEM
| Condition | Code | Procedure |
| Air control door binding | A | Require repair or replacement |
| Air control door broken | A | Require repair or replacement |
| Air control door leaking | A | Require repair or replacement |
| Air control door seized | A | Require repair or replacement |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Cracked | 2 | Suggest repair or replacement |
| Drain hole restricted | A | Require repair |
| Drain plugged | A | Require repair |
| Duct disconnected | A | Require repair or replacement |
| Duct leaking | A | Require repair or replacement |
| Duct missing | C | Require replacement |
| Duct restricted | A | Require repair or replacement |
| Leaking | B | Require repair or replacement |
| Noisy | 2 | Suggest cleaning or repair |
| Odor | 2 | Suggest cleaning or repair |
| Restricted | A | Require cleaning, repair, or replacement |
BELTS
| Condition | Code | Procedure |
| Alignment incorrect | B | Further inspection required |
| NOTE: Determine cause of incorrect alignment and require repair. |
| Cracked | 1 | Suggest replacement |
| Frayed | 1 | Suggest replacement |
| Missing | C | Require replacement |
| Noisy | 2 | Further inspection required |
| NOTE: Determine cause of noise and suggest repair. |
| Plies separated | A | Require replacement |
| Serpentine belt routed incorrectly | B | Require repair |
| Tension out of specification | B | Require adjustment or replacement |
| Worn beyond adjustment range | B | Require replacement |
| Worn so it contacts bottom of pulley | A | Require replacement |
| NOTE |
| Determine cause of incorrect alignment and require repair. |
| NOTE |
| Determine cause of noise and suggest repair. |
BLEND DOORS
| Condition | Code | Procedure |
| Air control door binding | A | Require repair or replacement |
| Air control door broken | A | Require repair or replacement |
| Air control door leaking | A | Require repair or replacement |
| Air control door seized | A | Require repair or replacement |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Cracked | 2 | Suggest repair or replacement |
| Drain hole restricted | A | Require repair |
| Drain plugged | A | Require repair |
| Duct disconnected | A | Require repair or replacement |
| Duct leaking | A | Require repair or replacement |
| Duct missing | C | Require replacement |
| Duct restricted | A | Require repair or replacement |
| Leaking | B | Require repair or replacement |
| Noisy | 2 | Suggest cleaning or repair |
| Odor | 2 | Suggest cleaning or repair |
| Restricted | A | Require cleaning, repair, or replacement |
BLOWER FANS (BLOWER WHEEL OR SQUIRREL CAGE)
| Condition | Code | Procedure |
| Application incorrect | B | Require repair or replacement |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Broken | A | Require replacement |
| Cracked | B | Require replacement |
| Distorted | A | Require replacement |
| Fins missing | C | Require replacement |
| Hub separated | A | Require replacement |
| Inoperative | A | Require replacement |
| NOTE: Inoperative includes intermittent operation. |
| Mounting loose | A | Require repair or replacement |
| Noisy | 2 | Suggest replacement |
| Out of balance | A | Require repair or replacement |
| NOTE |
| Inoperative includes intermittent operation. |
BLOWER MOTORS
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Connector (Weatherpack type) leaking | A | Require repair or replacement |
| Connector broken | A | Require repair or replacement |
| Connector melted, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector melted, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Current draw out of specification | B | Require repair or replacement |
| Inoperative | A | Require replacement |
| NOTE: Check fan motor/controls. Inoperative includes intermittent operation. |
| Missing | C | Require replacement |
| Motor speed insufficient | 2 | Suggest repair or replacement |
| Noisy | 2 | Suggest replacement |
| Rotation incorrect for application | B | Require repair or replacement |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Vibration | 1 | Suggest replacement |
| Wire lead conductors exposed | B | Require repair or replacement |
| Wire lead corroded | A | Require repair or replacement |
| Wire lead open | A | Require repair or replacement |
| Wire lead shorted | A | Require repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Check fan motor/controls. Inoperative includes intermittent operation. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
BLOWER RESISTORS
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Conductor exposed | A | Require replacement |
| Connector broken | A | Require repair or replacement |
| Connector melted, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector melted, not affecting performance | 1 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Inoperative | A | Require replacement |
| NOTE: Inoperative includes intermittent operation. |
| Insulation overheated | A | Require replacement |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Inoperative includes intermittent operation. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
BLOWER SWITCHES
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Binding, affecting performance | A | Require repair or replacement |
| Binding, not affecting performance | 2 | Suggest repair or replacement |
| Broken | A | Require repair or replacement |
| Burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Burned, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Cracked, affecting performance | A | Require repair or replacement |
| Cracked, not affecting performance | 1 | Suggest repair or replacement |
| Malfunctioning | A | Require repair or replacement |
| NOTE: Includes inoperative, intermittent operation, or failure to perform all functions. |
| Melted, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Melted, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Missing | C | Require replacement |
| NOTE: Missing includes high pressure cut-off switches not installed during a retrofit from R12 to 134a. |
| Out of adjustment | B | Require repair or replacement |
| Pressure switch leaking | A | Require repair or replacement |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Threads damaged | A | Require repair or replacement |
| Threads stripped (threads missing) | A | Require replacement |
| Won't return | A | Require repair or replacement |
| Worn | 1 | Suggest replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Includes inoperative, intermittent operation, or failure to perform all functions. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Missing includes high pressure cut-off switches not installed during a retrofit from R12 to 134a. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
CABIN AIR FILTERS
| Condition | Code | Procedure |
| Air flow obstruction | A | Require cleaning or replacement |
| At or beyond service interval | 3 | Suggest replacement |
| Microbial growth causing odor | A | Require replacement of filter |
| Missing | C | Require replacement |
CIRCUIT BREAKERS
| Condition | Code | Procedure |
| Application incorrect | B | Require replacement |
| Blown | A | Require replacement |
| NOTE: Determine cause and correct prior to replacement of part. |
| Corroded, affecting performance | A | Require repair or replacement |
| Corroded, not affecting performance | 2 | Suggest repair or replacement |
| Cracked, affecting performance | A | Require repair or replacement |
| Cracked, not affecting performance | 1 | Suggest repair or replacement |
| Inoperative | A | Require replacement |
| NOTE: Inoperative includes intermittent operation. |
| Insulation damaged, conductors exposed | A | Suggest repair or replacement |
| Missing | C | Require replacement |
| Routed incorrectly | B | Require repair |
| Secured incorrectly | B | Require repair |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| NOTE |
| Determine cause and correct prior to replacement of part. |
| NOTE |
| Inoperative includes intermittent operation. |
| NOTE |
| Determine cause and correct prior to replacement of part. |
COMPRESSOR CLUTCH ASSEMBLIES
| Condition | Code | Procedure |
| Air gap incorrect | B | Require repair or replacement |
| Bearing seized | A | Require replacement of bearing or assembly |
| Bearing worn, affecting performance | A | Require replacement of bearing or assembly |
| Coil shows signs of overheating | 1 | Suggest replacement of coil |
| Connector (Weatherpack type) leaking | A | Require repair or replacement |
| Connector broken | A | Require repair or replacement |
| Connector melted, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to replacement of part. |
| Connector melted, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to replacement of part. |
| Connector missing | C | Require replacement |
| Hub broken | A | Require replacement |
| Hub cracked | B | Require replacement |
| Hub loose on shaft | A | Require replacement |
| Hub scored, affecting performance | A | Require replacement |
| Hub warped, affecting performance | A | Require replacement |
| Inoperative | A | Require repair or replacement |
| NOTE: Inoperative includes intermittent operation. |
| Noisy | 2 | Suggest repair or replacement |
| Slips | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Will not disengage | A | Require repair or replacement |
| Wire lead burned | A | Require repair or replacement |
| Wire lead conductors exposed | B | Require repair or replacement |
| Wire lead open | A | Require repair or replacement |
| Wire lead shorted | A | Require repair or replacement |
| NOTE |
| Determine cause and correct prior to replacement of part. |
| NOTE |
| Determine cause and correct prior to replacement of part. |
| NOTE |
| Inoperative includes intermittent operation. |
| NOTE |
| Determine cause and correct prior to replacement of part. |
COMPRESSORS
Note. When replacing this component it is suggested to install or replace high and low side inline filters to prevent future component damage (see Code 5).
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Bracket bent, affecting performance | A | Require repair or replacement |
| Bracket bent, not affecting performance | | No service suggested or required |
| Bracket broken, affecting performance | A | Require replacement |
| Bracket broken, not affecting performance | | No service suggested or required |
| Bracket corroded, affecting performance | A | Require repair or replacement |
| Bracket corroded, not affecting performance | 2 | Suggest repair or replacement |
| Bracket cracked, affecting performance | A | Require repair or replacement |
| Bracket cracked, not affecting performance | 1 | Suggest repair or replacement |
| Bracket holes elongated, affecting performance | A | Require repair or replacement |
| Bracket holes elongated, not affecting performance | | No service suggested or required |
| Bracket loose, affecting performance | A | Require repair or replacement |
| Bracket loose, not affecting performance | 1 | Suggest repair or replacement |
| Bracket missing | C | Require replacement |
| Connector (Weatherpack type) leaking | A | Require repair or replacement |
| Connector broken | A | Require repair or replacement |
| Connector melted, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector melted, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Housing broken, affecting performance | A | Require repair or replacement |
| Housing broken, not affecting performance | | No service suggested or required |
| Housing cracked, affecting performance | A | Require repair or replacement |
| Housing cracked, not affecting performance | 1 | Suggest repair or replacement |
| Inoperative | A | Require repair or replacement |
| NOTE: Inoperative includes intermittent operation. |
| Leaking | B | Require repair or replacement |
| Missing | C | Require replacement |
| Noisy | 2 | Suggest repair or replacement |
| NOTE: Compressor noise can also be caused by low oil level, state of charge, air contamination, or type of refrigerant. |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Threads damaged | A | Require repair or replacement |
| Threads stripped (threads missing) | A | Require replacement |
| Tubing connection leaking | A | Require repair or replacement |
| Vibration | 1 | Suggest replacement |
| Wire lead conductors exposed | B | Require repair or replacement |
| Wire lead corroded | A | Require repair or replacement |
| Wire lead open | A | Require repair or replacement |
| Wire lead shorted | A | Require repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Inoperative includes intermittent operation. |
| NOTE |
| Compressor noise can also be caused by low oil level, state of charge, air contamination, or type of refrigerant. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
CONDENSER AIR SEALS
| Condition | Code | Procedure |
| Leaking | A | Require repair or replacement |
| Missing | C | Require replacement |
CONDENSER FAN MOTORS
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Connector (Weatherpack type) leaking | A | Require repair or replacement |
| Connector broken | A | Require repair or replacement |
| Connector melted, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector melted, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Hydraulic fan motor leaking | A | Require repair or replacement |
| Inoperative | A | Require replacement |
| NOTE: Check fan motor/controls. Inoperative includes intermittent operation. |
| Missing | C | Require replacement |
| Noisy | 2 | Suggest replacement |
| Rotation incorrect for application | B | Require repair or replacement |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Vibration | 1 | Suggest replacement |
| Wire lead conductors exposed | B | Require repair or replacement |
| Wire lead corroded | A | Require repair or replacement |
| Wire lead open | A | Require repair or replacement |
| Wire lead shorted | A | Require repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Check fan motor/controls. Inoperative includes intermittent operation. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
CONDENSERS
Note. When replacing this component it is suggested to install or replace high and low side inline filters to prevent future component damage (see Code 5).
| Condition | Code | Procedure |
| Abrasion damage, affecting structural integrity | A | Require repair or replacement |
| Abrasion damage, not affecting structural integrity | | No service suggested or required |
| Air flow obstruction, affecting performance | A | Require repair or replacement |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Bent, affecting performance | A | Require repair or replacement |
| Bent, not affecting performance | | No service suggested or required |
| Bracket bent, affecting performance | A | Require repair or replacement |
| Bracket bent, not affecting performance | | No service suggested or required |
| Bracket broken, affecting performance | A | Require replacement |
| Bracket broken, not affecting performance | | No service suggested or required |
| Bracket corroded, affecting performance | A | Require repair or replacement |
| Bracket corroded, not affecting performance | 2 | Suggest repair or replacement |
| Bracket cracked, affecting performance | A | Require repair or replacement |
| Bracket cracked, not affecting performance | 1 | Suggest repair or replacement |
| Bracket holes elongated, affecting performance | A | Require repair or replacement |
| Bracket holes elongated, not affecting performance | | No service suggested or required |
| Bracket loose, affecting performance | A | Require repair or replacement |
| Bracket loose, not affecting performance | 1 | Suggest repair or replacement |
| Bracket missing | C | Require replacement |
| Corroded, affecting structural integrity | A | Require replacement |
| Corroded, not affecting structural integrity | | No service suggested or required |
| Fitting type incorrect (such as compression fitting) | B | Require replacement |
| Flange leaking | A | Require repair or replacement |
| Leaking | A | Require repair or replacement |
| Restricted internally | A | Require repair or replacement |
| Threads damaged | A | Require repair or replacement |
| Threads stripped (threads missing) | A | Require replacement |
CONNECTORS
| Condition | Code | Procedure |
| Application incorrect | B | Require repair or replacement |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Circuit open | A | Require repair or replacement |
| Circuit resistance (voltage drop) out of specification | A | Require repair or replacement |
| Circuit shorted | A | Require repair or replacement |
| Connector (Weatherpack type) leaking | A | Require repair or replacement |
| Connector broken | A | Require repair or replacement |
| Connector melted, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector melted, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Diode open | A | Require repair or replacement |
| Diode shorted | A | Require repair or replacement |
| Insulation damaged, conductors exposed | A | Require repair or replacement |
| Insulation damaged, conductors not exposed | 1 | Suggest replacement |
| Protective shield (conduit) melted | 2 | Require replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Protective shield (conduit) missing | C | Require replacement |
| Routed incorrectly | B | Require repair |
| Secured incorrectly | B | Require repair |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Voltage drop out of specification | A | Require repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
CONTROL CABLES
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Binding | A | Require repair or replacement |
| Bracket bent, affecting performance | A | Require repair or replacement |
| Bracket bent, not affecting performance | | No service suggested or required |
| Bracket broken, affecting performance | A | Require replacement |
| Bracket broken, not affecting performance | | No service suggested or required |
| Bracket Corroded, affecting performance | A | Require repair or replacement |
| Bracket corroded, not affecting performance | 2 | Suggest repair or replacement |
| Bracket cracked, affecting performance | A | Require repair or replacement |
| Bracket cracked, not affecting performance | 1 | Suggest repair or replacement |
| Bracket holes elongated, affecting performance | A | Require repair or replacement |
| Bracket holes elongated, not affecting performance | | No service suggested or required |
| Bracket loose, affecting performance | A | Require repair or replacement |
| Bracket loose, not affecting performance | 1 | Suggest repair or replacement |
| Bracket missing | C | Require replacement |
| Broken | A | Require repair or replacement |
| Cracked | 2 | Suggest repair or replacement |
| Disconnected | A | Require repair or replacement |
| Kinked | 2 | Suggest repair or replacement |
| Melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Out of adjustment | B | Require repair or replacement |
| NOTE: Follow OEM recommended adjustment procedures. Require repair or replacement if out of specification. |
| Routed incorrectly | B | Suggest repair |
| Seized | A | Require repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Follow OEM recommended adjustment procedures. Require repair or replacement if out of specification. |
CONTROL HEADS (FUNCTION SELECTORS)
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Connector (Weatherpack type) leaking | A | Require repair or replacement |
| Connector broken | A | Require repair or replacement |
| Connector melted, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector melted, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Contaminated | 2 | Suggest require replacement |
| Leaking | B | Require repair or replacement |
| Malfunctioning | A | Require repair or replacement |
| NOTE: Includes inoperative, intermittent operation, or failure to perform all functions. |
| Melted, affecting performance | A | Require repair or replacement |
| Melted, not affecting performance | | No service suggested or required |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Wire lead burned | A | Require repair or replacement |
| Wire lead conductors exposed | B | Require repair or replacement |
| Wire lead open | A | Require repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Includes inoperative, intermittent operation, or failure to perform all functions. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
CONTROL LINKAGES
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Bent, affecting performance | A | Require repair or replacement |
| Binding | A | Require repair or replacement |
| Bracket bent, affecting performance | A | Require repair or replacement |
| Bracket bent, not affecting performance | | No service suggested or required |
| Bracket broken, affecting performance | A | Require replacement |
| Bracket broken, not affecting performance | | No service suggested or required |
| Bracket corroded, affecting performance | A | Require repair or replacement |
| Bracket corroded, not affecting performance | 2 | Suggest repair or replacement |
| Bracket cracked, affecting performance | A | Require repair or replacement |
| Bracket cracked, not affecting performance | 1 | Suggest repair or replacement |
| Bracket holes elongated, affecting performance | A | Require repair or replacement |
| Bracket holes elongated, not affecting performance | | No service suggested or required |
| Bracket loose, affecting performance | A | Require repair or replacement |
| Bracket loose, not affecting performance | 1 | Suggest repair or replacement |
| Bracket missing | C | Require replacement |
| Broken | A | Require replacement |
| Cracked | B | Require repair or replacement |
| Disconnected | A | Require repair or replacement |
| Missing | C | Require replacement |
| Noisy | 2 | Suggest repair or replacement |
| Out of adjustment | B | Require repair or replacement |
| NOTE: Follow OEM recommended adjustment procedures. Require repair or replacement if out of specification. |
| Seized | A | Require repair or replacement |
| NOTE |
| Follow OEM recommended adjustment procedures. Require repair or replacement if out of specification. |
CONTROL MODULES
Note. Includes, but not limited to: IRCM, Coolant Fan Control Module (CFCM), AC Controller, Amplifier, Programmers, Control Heads, Power Modules, etc.
| Condition | Code | Procedure |
| Application incorrect | B | Require replacement |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware threads damaged | A | Require repair or replacement of hardware |
| Attaching hardware threads stripped (threads missing) | A | Require repair or replacement of hardware |
| Code set (if applicable) | A | Further inspection required |
| NOTE: Refer to manufacturer's diagnostic trouble code procedure and require repair or replacement of affected component(s). |
| Connector broken | A | Require repair or replacement |
| Connector melted, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector melted, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require repair |
| Contaminated | A | Require repair or replacement |
| NOTE: Determine source of contamination, such as engine coolant, fuel, metal particles, or water. Require repair or replacement. Check for accepted cleaning procedure. |
| Inoperative | A | Require repair or replacement |
| NOTE: Inoperative includes intermittent operation. Some components may be serviceable. |
| Leaking | B | Require repair or replacement |
| Missing | C | Require replacement |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Threads damaged | A | Require repair or replacement |
| Threads stripped (threads missing) | A | Require replacement |
| Wire lead conductors exposed | B | Require repair or replacement |
| Wire lead corroded | A | Require repair or replacement |
| Wire lead open | A | Require repair or replacement |
| Wire lead shorted | A | Require repair or replacement |
| NOTE |
| Refer to manufacturer's diagnostic trouble code procedure and require repair or replacement of affected component(s). |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine source of contamination, such as engine coolant, fuel, metal particles, or water. Require repair or replacement. Check for accepted cleaning procedure. |
| NOTE |
| Inoperative includes intermittent operation. Some components may be serviceable. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
COOLANT
| Condition | Code | Procedure |
| Acidity (pH) incorrect | 1 | Suggest correction or replacement |
| At or beyond service interval | 3 | Suggest replacement |
| Contaminated | B | Require replacement or recycling. Further inspection required |
| NOTE: Determine source of contamination and require correction prior to coolant replacement. |
| Fluid discolored | | No service suggested or required |
| NOTE: Further testing necessary to determine condition of fluid. |
| Level incorrect | B | Require filling to proper level |
| NOTE: Determine source of incorrect level and suggest repair. |
| Mixture incorrect | B | Require correction or replacement |
| Type incorrect | B | Require replacement |
| NOTE |
| Determine source of contamination and require correction prior to coolant replacement. |
| NOTE |
| Further testing necessary to determine condition of fluid. |
| NOTE |
| Determine source of incorrect level and suggest repair. |
COOLING FAN BLADES
| Condition | Code | Procedure |
| Application incorrect | B | Require replacement |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Bent | A | Require replacement |
| Broken | A | Require replacement |
| Cracked | B | Require replacement |
| Loose | A | Require repair or replacement |
| Missing | C | Require replacement |
COOLING FAN CLUTCHES
Note. Some lateral movement, measured at the fan blade tip, may be normal.
| Condition | Code | Procedure |
| Application incorrect | B | Require replacement |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Bearing noisy | A | Require replacement |
| Bearing worn | A | Require replacement |
| Fastener loose | A | Require repair or replacement of fastener |
| Inoperative | A | Require replacement |
| NOTE: Inoperative includes intermittent operation. |
| Leaking | B | Suggest replacement |
| Seized | A | Require replacement |
| Slips (insufficient fan speed) | A | Require replacement |
| Thermal control incorrect | B | Require repair or replacement |
| NOTE |
| Inoperative includes intermittent operation. |
COOLING FAN MOTORS
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Connector (Weatherpack type) leaking | A | Require repair or replacement |
| Connector broken | A | Require repair or replacement |
| Connector melted, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector melted, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Hydraulic fan motor leaking | A | Require repair or replacement |
| Inoperative | A | Require replacement |
| NOTE: Check fan motor/controls. Inoperative includes intermittent operation. |
| Missing | C | Require replacement |
| Noisy | 2 | Suggest replacement |
| Rotation incorrect for application | B | Require repair or replacement |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Vibration | 1 | Suggest replacement |
| Wire lead conductors exposed | B | Require repair or replacement |
| Wire lead corroded | A | Require repair or replacement |
| Wire lead open | A | Require repair or replacement |
| Wire lead shorted | A | Require repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Check fan motor/controls. Inoperative includes intermittent operation. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
EVAPORATOR DRAIN TUBES
| Condition | Code | Procedure |
| Disconnected | A | Require repair |
| Leaking | A | Require replacement |
| Missing | C | Require replacement |
| Restricted | A | Require repair or replacement |
| Routed incorrectly | B | Require repair |
EVAPORATOR FILTERS
| Condition | Code | Procedure |
| Air flow obstruction | A | Require cleaning or replacement |
| At or beyond service interval | 3 | Suggest replacement |
| Microbial growth causing odor | A | Require replacement of filter |
| Missing | C | Require replacement |
EVAPORATOR PRESSURE REGULATORS (EPRS)
| Condition | Code | Procedure |
| Inoperative | A | Require repair or replacement |
| NOTE: Inoperative includes intermittent operation. |
| NOTE |
| Inoperative includes intermittent operation. |
EVAPORATORS
Note. When replacing this component it is suggested to install or replace high and low side inline filters to prevent future component damage (see Code 5).
| Condition | Code | Procedure |
| Abrasion damage, affecting structural integrity | A | Require repair or replacement |
| Abrasion damage, not affecting structural integrity | | No service suggested or required |
| Air flow obstruction, affecting performance | A | Require repair or replacement |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Bracket bent, affecting performance | A | Require repair or replacement |
| Bracket bent, not affecting performance | | No service suggested or required |
| Bracket broken, affecting performance | A | Require replacement |
| Bracket broken, not affecting performance | | No service suggested or required |
| Bracket corroded, affecting performance | A | Require repair or replacement |
| Bracket corroded, not affecting performance | 2 | Suggest repair or replacement |
| Bracket cracked, affecting performance | A | Require repair or replacement |
| Bracket cracked, not affecting performance | 1 | Suggest repair or replacement |
| Bracket holes elongated, affecting performance | A | Require repair or replacement |
| Bracket holes elongated, not affecting performance | | No service suggested or required |
| Bracket loose, affecting performance | A | Require repair or replacement |
| Bracket loose, not affecting performance | 1 | Suggest repair or replacement |
| Bracket missing | C | Require replacement |
| Corroded, affecting structural integrity | A | Require replacement |
| Corroded, not affecting structural integrity | | No service suggested or required |
| Evaporator foam seal leaking | A | Require replacement |
| Evaporator foam seal missing | C | Require replacement |
| Fitting type incorrect (such as compression fitting) | B | Require replacement |
| Flange leaking | A | Require repair or replacement |
| Leaking | B | Require repair or replacement |
| Microbial growth causing odor | 2 | Suggest microbial odor removal |
| NOTE: If the evaporator case is contaminated with debris, it may be necessary to remove the debris before applying microbial odor treatment. |
| Restricted internally | A | Require repair or replacement |
| Threads damaged | A | Require repair or replacement |
| Threads stripped (threads missing) | A | Require replacement |
| NOTE |
| If the evaporator case is contaminated with debris, it may be necessary to remove the debris before applying microbial odor treatment. |
EXPANSION VALVES
Note. Expansion valves indicated for use on R134a systems are acceptable for R12 systems.
| Condition | Code | Procedure |
| Application incorrect | B | Require replacement |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Corroded internally | 1 | Suggest replacement |
| Filter screen torn | A | Require replacement of screen |
| Inoperative | A | Require repair or replacement |
| NOTE: Expansion valve operation may be affected by capillary tube location, corrosion, and insulation tape. Inoperative includes intermittent operation. |
| Leaking | B | Require replacement |
| Restricted | A | Require repair or replacement |
| Threads damaged | A | Require repair or replacement |
| Threads stripped (threads missing) | A | Require replacement |
| NOTE |
| Expansion valve operation may be affected by capillary tube location, corrosion, and insulation tape. Inoperative includes intermittent operation. |
FUNCTION SELECTORS
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Connector (Weatherpack type) leaking | A | Require repair or replacement |
| Connector broken | A | Require repair or replacement |
| Connector melted, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector melted, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Contaminated | 2 | Suggest require replacement |
| Leaking | B | Require repair or replacement |
| Malfunctioning | A | Require repair or replacement |
| NOTE: Includes inoperative, intermittent operation, or failure to perform all functions. |
| Melted, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Melted, not affecting performance | | No service suggested or required |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Wire lead burned | A | Require repair or replacement |
| Wire lead conductors exposed | B | Require repair or replacement |
| Wire lead open | A | Require repair or replacement |
| Wire lead shorted | A | Require repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Includes inoperative, intermittent operation, or failure to perform all functions. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
FUSES, FUSIBLE LINKS AND CIRCUIT BREAKERS
| Condition | Code | Procedure |
| Application incorrect | B | Require replacement |
| Blown | A | Require replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Corroded, affecting performance | A | Require repair or replacement |
| Corroded, not affecting performance | 2 | Suggest repair or replacement |
| Cracked, affecting performance | A | Require repair or replacement |
| Cracked, not affecting performance | 1 | Suggest repair or replacement |
| Inoperative | A | Require replacement |
| NOTE: Inoperative includes intermittent operation. |
| Insulation damaged, conductors exposed | A | Suggest repair or replacement |
| Missing | C | Require replacement |
| Routed incorrectly | B | Require repair |
| Secured incorrectly | B | Require repair |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Inoperative includes intermittent operation. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
FUSIBLE LINKS
| Condition | Code | Procedure |
| Application incorrect | B | Require replacement |
| Blown | A | Require replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Corroded, affecting performance | A | Require repair or replacement |
| Corroded, not affecting performance | 2 | Suggest repair or replacement |
| Cracked, affecting performance | A | Require repair or replacement |
| Cracked, not affecting performance | 1 | Suggest repair or replacement |
| Inoperative | A | Require replacement |
| NOTE: Inoperative includes intermittent operation. |
| Insulation damaged, conductors exposed | A | Suggest repair or replacement |
| Missing | C | Require replacement |
| Routed incorrectly | B | Require repair |
| Secured incorrectly | B | Require repair |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Inoperative includes intermittent operation. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
GASKETS
| Condition | Code | Procedure |
| Leaking | A | Require repair or replacement |
| NOTE: Require inspection of mating and sealing surface and repair or replace as necessary. |
| NOTE |
| Require inspection of mating and sealing surface and repair or replace as necessary. |
HEATER CASES
| Condition | Code | Procedure |
| Air control door binding | A | Require repair or replacement |
| Air control door broken | A | Require repair or replacement |
| Air control door leaking | A | Require repair or replacement |
| Air control door seized | A | Require repair or replacement |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Cracked | 2 | Suggest repair or replacement |
| Drain hole restricted | A | Require repair |
| Drain plugged | A | Require repair |
| Duct disconnected | A | Require repair or replacement |
| Duct leaking | A | Require repair or replacement |
| Duct missing | C | Require replacement |
| Duct restricted | A | Require repair or replacement |
| Leaking | B | Require repair or replacement |
| Microbial growth causing odor | 2 | Suggest microbial odor removal |
| NOTE: If the heater case is contaminated with debris, it may be necessary to remove the debris before applying microbial odor treatment. |
| Noisy | 2 | Suggest cleaning or repair |
| Restricted | A | Require cleaning, repair, or replacement |
| NOTE |
| If the heater case is contaminated with debris, it may be necessary to remove the debris before applying microbial odor treatment. |
HEATER CONTROL VALVES
| Condition | Code | Procedure |
| Application incorrect | B | Require replacement |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Binding | 2 | Suggest repair or replacement |
| Coolant leak | A | Require repair or replacement |
| Disconnected | A | Require repair or replacement |
| Malfunctioning | A | Require repair or replacement |
| NOTE: Includes inoperative, intermittent operation, or failure to perform all functions. |
| Missing | C | Require replacement |
| Restricted | A | Require repair or replacement |
| Seized | A | Require repair or replacement |
| Vacuum leak | A | Require repair or replacement |
| NOTE |
| Includes inoperative, intermittent operation, or failure to perform all functions. |
HEATER CORES
| Condition | Code | Procedure |
| Air flow obstruction | A | Require repair or replacement |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Connection leaking | A | Require repair or replacement |
| Corroded | 1 | Suggest repair or replacement |
| Disconnected | A | Require repair or replacement |
| Fins damaged, affecting performance | A | Require repair or replacement |
| Fins damaged, not affecting performance | | No service suggested or required |
| Internal restrictions, affecting performance | A | Require repair or replacement |
| Leaking | B | Require repair or replacement |
| Missing | C | Require replacement |
HEATER HOSES
| Condition | Code | Procedure |
| Application incorrect | B | Require replacement |
| At or beyond service interval | 3 | Suggest replacement |
| Connected incorrectly | A | Require repair |
| Corroded, not reusable | 1 | Suggest replacement |
| Cracked | B | Require repair or replacement |
| Hard (brittle) | 1 | Suggest repair or replacement |
| Inner fabric (webbing) damaged | A | Require replacement |
| Insufficient clamping force, allowing hose to leak | A | Require repair or replacement |
| Leaking | A | Require repair or replacement |
| Melted | 1 | Suggest repair or replacement |
| Missing | C | Require replacement |
| Outer covering damaged | 1 | Suggest replacement |
| Outer covering damaged to the extent that the inner fabric is visible | A | Require replacement |
| Protective sleeves damaged | 2 | Suggest replacement of sleeves |
| Protective sleeves missing | C | Suggest replacement of sleeves |
| Restricted, affecting performance | A | Require repair or replacement |
| Restricted, not affecting performance | 2 | Suggest repair or replacement |
| Routed incorrectly | B | Suggest repair |
| Safety clip missing | C | Require replacement |
| Spongy | 1 | Suggest repair or replacement |
| Stripped | A | Require replacement |
| Surface cracks (dry-rotted) | 1 | Suggest repair or replacement |
| Swollen | B | Require replacement |
| Threads damaged | A | Require repair or replacement |
| Threads stripped (threads missing) | A | Require replacement |
| Type incorrect | 2 | Suggest repair or replacement |
HIGH PRESSURE RELIEF VALVES (HPRV)
| Condition | Code | Procedure |
| Inoperative | A | Require repair or replacement |
| NOTE: Inoperative includes intermittent operation. |
| Leaking | A | Require repair or replacement |
| Missing | C | Require replacement |
| Threads damaged | A | Require repair or replacement |
| Threads stripped (threads missing) | A | Require replacement |
| NOTE |
| Inoperative includes intermittent operation. |
IDLERS
| Condition | Code | Procedure |
| Alignment incorrect | B | Require repair or replacement |
| Application incorrect | B | Require replacement |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Bearing worn | 1 | Suggest replacement |
| Belt tension incorrect | B | Require adjustment or repair |
| Bracket cracked | A | Require repair or replacement |
| Housing cracked | A | Require repair or replacement |
| Missing | C | Require replacement |
| Noisy | 2 | Suggest replacement |
| Pulley damaged, affecting belt life | A | Require replacement |
| Seized | A | Require repair or replacement |
IN-LINE FILTERS
| Condition | Code | Procedure |
| Connection leaking | A | Require repair or replacement |
| Leaking | B | Require repair or replacement |
| Restricted | A | Require replacement |
| Threads damaged | A | Require repair or replacement |
| Threads stripped (threads missing) | A | Require replacement |
METAL FITTINGS
| Condition | Code | Procedure |
| Abrasion damage, affecting structural integrity | A | Require repair or replacement |
| Abrasion damage, not affecting structural integrity | | No service suggested or required |
| Application incorrect | B | Require replacement |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Clamp corroded, not reusable | 1 | Suggest replacement |
| Connected incorrectly | A | Require replacement |
| Corroded, affecting structural integrity | A | Require replacement |
| Corroded, not affecting structural integrity | | No service suggested or required |
| Cracked | B | Require repair or replacement |
| Fitting type incorrect (such as compression fitting) | B | Require replacement |
| Flange leaking | A | Require repair or replacement |
| Insufficient clamping force, allowing hose to leak | A | Require repair or replacement |
| Leaking | B | Require repair or replacement |
| Melted | 1 | Suggest repair or replacement |
| Missing | C | Require replacement |
| Outer covering damaged to the extent that the inner fabric is visible | A | Require replacement |
| Protective sleeves damaged | 2 | Suggest replacement of sleeves |
| Protective sleeves missing | C | Require replacement of sleeves |
| Restricted, affecting performance | A | Require repair or replacement |
| Routed incorrectly | B | Require repair |
| Swollen | 1 | Suggest replacement |
| Threads damaged | A | Require repair or replacement |
| Threads stripped (threads missing) | A | Require replacement |
| Type incorrect | 2 | Suggest repair or replacement |
METAL LINES
| Condition | Code | Procedure |
| Abrasion damage, affecting structural integrity | A | Require repair or replacement |
| Abrasion damage, not affecting structural integrity | | No service suggested or required |
| Application incorrect | B | Require replacement |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Clamp corroded, not reusable | 1 | Suggest replacement |
| Connected incorrectly | A | Require replacement |
| Corroded, affecting structural integrity | A | Require replacement |
| Corroded, not affecting structural integrity | | No service suggested or required |
| Cracked | B | Require repair or replacement |
| Fitting type incorrect (such as compression fitting) | B | Require replacement |
| Flange leaking | A | Require repair or replacement |
| Insufficient clamping force, allowing hose to leak | A | Require repair or replacement |
| Leaking | A | Require repair or replacement |
| Melted | 1 | Suggest repair or replacement |
| Missing | C | Require replacement |
| Outer covering damaged to the extent that the inner fabric is visible | A | Require replacement |
| Protective sleeves damaged | 2 | Suggest replacement of sleeves |
| Protective sleeves missing | C | Require replacement of sleeves |
| Restricted, affecting performance | A | Require repair or replacement |
| Swollen | 1 | Suggest replacement |
| Threads damaged | A | Require repair or replacement |
| Threads stripped (threads missing) | A | Require replacement |
| Type incorrect | 2 | Suggest repair or replacement |
MIX AND AIR CONTROL DOORS (BLEND DOORS)
| Condition | Code | Procedure |
| Air control door binding | A | Require repair or replacement |
| Air control door broken | A | Require repair or replacement |
| Air control door leaking | A | Require repair or replacement |
| Air control door seized | A | Require repair or replacement |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Cracked | 2 | Suggest repair or replacement |
| Drain hole restricted | A | Require repair |
| Drain plugged | A | Require repair |
| Duct disconnected | A | Require repair or replacement |
| Duct leaking | A | Require repair or replacement |
| Duct missing | C | Require replacement |
| Duct restricted | A | Require repair or replacement |
| Leaking | B | Require repair or replacement |
| Noisy | 2 | Suggest cleaning or repair |
| Odor | 2 | Suggest cleaning or repair |
| Restricted | A | Require cleaning, repair, or replacement |
ORIFACE TUBES
| Condition | Code | Procedure |
| Application incorrect | B | Require replacement |
| Bypassing internally | A | Require repair or replacement |
| Filter screen torn | A | Require replacement |
| Installation incorrect | B | Require repair |
| Restricted | A | Require repair or replacement |
O-RINGS
| Condition | Code | Procedure |
| Leaking | A | Require repair or replacement |
| NOTE: Require inspection of mating and sealing surface and repair or replace as necessary. |
| NOTE |
| Require inspection of mating and sealing surface and repair or replace as necessary. |
PILOT-OPERATED ABSOLUTES (POAS)
| Condition | Code | Procedure |
| Connection damaged | B | Require repair or replacement |
| Fitting damaged | B | Require repair or replacement |
| Inoperative | A | Require repair or replacement |
| NOTE: Inoperative includes intermittent operation. |
| Leaking | B | Require repair or replacement |
| Threads damaged | A | Require repair or replacement |
| Threads stripped (threads missing) | A | Require replacement |
| Threads stripped (threads missing) | A | Require replacement |
| NOTE |
| Inoperative includes intermittent operation. |
PLENUMS
| Condition | Code | Procedure |
| Air control door binding | A | Require repair or replacement |
| Air control door broken | A | Require repair or replacement |
| Air control door leaking | A | Require repair or replacement |
| Air control door seized | A | Require repair or replacement |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Cracked | 2 | Suggest repair or replacement |
| Drain hole restricted | A | Require repair |
| Drain plugged | A | Require repair |
| Duct disconnected | A | Require repair or replacement |
| Duct leaking | A | Require repair or replacement |
| Duct missing | C | Require replacement |
| Duct restricted | A | Require repair or replacement |
| Leaking | B | Require repair or replacement |
| Noisy | 2 | Suggest cleaning or repair |
| Odor | 2 | Suggest cleaning or repair |
| Restricted | A | Require cleaning, repair, or replacement |
PRESSURE CONTROL VALVES
| Condition | Code | Procedure |
| Connection damaged | B | Require repair or replacement |
| Fitting damaged | B | Require repair or replacement |
| Inoperative | A | Require repair or replacement |
| NOTE: Inoperative includes intermittent operation. |
| Leaking | B | Require repair or replacement |
| Threads damaged | A | Require repair or replacement |
| Threads stripped (threads missing) | A | Require replacement |
| NOTE |
| Inoperative includes intermittent operation. |
PRESSURE SENSORS
Note. Includes, but not limited to, In-Car Temperature, Ambient Air Temperature, Sun Load Sensor, etc.
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Calibration incorrect | B | Require repair or replacement |
| Connector (Weatherpack type) leaking | A | Require repair or replacement |
| Connector broken | A | Require repair or replacement |
| Connector melted, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector melted, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Inoperative | A | Require repair or replacement |
| NOTE: Inoperative includes intermittent operation. |
| Missing | C | Require replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Wire lead burned | A | Require repair or replacement |
| Wire lead conductors exposed | B | Require repair or replacement |
| Wire lead open | A | Require repair or replacement |
| Wire lead shorted | A | Require repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Inoperative includes intermittent operation. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
PULLEYS
| Condition | Code | Procedure |
| Alignment incorrect | B | Require repair or replacement |
| Application incorrect | B | Require replacement |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Bearing noisy | 2 | Suggest replacement |
| Bearing seized | A | Require repair or replacement |
| Bearing worn | 1 | Suggest replacement |
| Cracked | B | Require replacement |
| Loose | B | Require repair or replacement |
| Missing | C | Require replacement |
| Pulley damaged, affecting belt life | A | Require replacement |
RADIATORS
| Condition | Code | Procedure |
| Air flow obstruction | A | Require repair |
| Application incorrect | B | Require replacement |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Connection leaking | A | Require repair or replacement |
| Corroded | 1 | Suggest repair or replacement |
| Drain inoperative | A | Require repair or replacement |
| Fins damaged, affecting performance | A | Require repair or replacement |
| Fins damaged, not affecting performance | | No service suggested or required |
| Internal oil cooler leaking | A | Require repair or replacement |
| Internal restrictions | B | Require repair or replacement |
| Leaking | B | Require repair or replacement |
| Threads damaged | A | Require repair or replacement |
| Threads stripped (threads missing) | A | Require repair or replacement |
| Tubes damaged, affecting performance | A | Require repair or replacement |
| Tubes damaged, not affecting performance | | No service suggested or required |
RECEIVER-DRIERS
Note. For VIRs, see Valves in Receiver (VIRs). When replacing this component it is suggested to install or replace high and low side inline filters to prevent future component
| Condition | Code | Procedure |
| Damage (see Code 5). | | |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Contaminated, affecting performance | A | Require replacement |
| Desiccant at the end of its useful life (saturated with moisture) | 1 | Suggest repair or replacement |
| Desiccant bag deteriorated | A | Require replacement. Further inspection required |
| NOTE: Inspect system to determine effects of desiccant bag deterioration. |
| Fusible plug leaking | A | Require replacement of plug |
| Leaking | B | Require replacement |
| Pressure relief device leaking | A | Require replacement of pressure relief device |
| Restricted | A | Require repair or replacement |
| Sight glass no longer transparent | 2 | Suggest replacement of drier |
| Threads damaged | A | Require repair or replacement |
| Threads stripped (threads missing) | A | Require replacement |
| Tubing connection leaking | A | Require repair or replacement |
| NOTE |
| Inspect system to determine effects of desiccant bag deterioration. |
REFRIGERANT OIL
| Condition | Code | Procedure |
| Contaminated | A | Require repair or replacement |
| Overfilled | B | Require repair |
| Underfilled | B | Require repair |
REFRIGERANT
Note. Refrigerants include any SNAP (Significant New Alternative Policy)-approved blends.
| Condition | Code | Procedure |
| Contaminated (other than refrigerant blends) | B | Require service to remove contamination |
| Different types of refrigerants in the same system (other than refrigerant blends) | B | Require repair |
| Overcharged | B | Require repair |
| Refrigerant type does not match fittings and label | B | Require repair |
| Undercharged | B | Require repair |
RELAYS
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Housing broken | A | Require replacement |
| Housing cracked | 2 | Suggest replacement |
| Inoperative | A | Require replacement |
| NOTE: Inoperative includes intermittent operation. |
| Melted, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Melted, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Missing | C | Require replacement |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| NOTE |
| Inoperative includes intermittent operation. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
SEALS
| Condition | Code | Procedure |
| Leaking | A | Require repair or replacement |
| NOTE: Require inspection of mating and sealing surface and repair or replace as necessary. |
| NOTE |
| Require inspection of mating and sealing surface and repair or replace as necessary. |
SERVICE PORTS
| Condition | Code | Procedure |
| Application does not match refrigerant type | B | Require replacement |
| Leaking | A | Require repair or replacement |
| Threads damaged | A | Require repair or replacement |
| Threads stripped (threads missing) | A | Require replacement |
| Valve cap leaking | A | Require repair or replacement of cap |
| Valve cap missing | C | Require replacement of valve cap |
| Valve core sticking | B | Require repair or replacement |
SPRING LOCK COUPLINGS
| Condition | Code | Procedure |
| Leaking | A | Require repair or replacement |
| NOTE: Require inspection of mating and sealing surface and repair or replace as necessary. |
| NOTE |
| Require inspection of mating and sealing surface and repair or replace as necessary. |
SUCTION THROTTLING VALVES (STVS)
| Condition | Code | Procedure |
| Connection damaged | B | Require repair or replacement |
| Fitting damaged | B | Require repair or replacement |
| Inoperative | A | Require repair or replacement |
| NOTE: Inoperative includes intermittent operation. |
| Leaking | B | Require repair or replacement |
| Threads damaged | A | Require repair or replacement |
| Threads stripped (threads missing) | A | Require replacement |
| NOTE |
| Inoperative includes intermittent operation. |
SWITCHES (ELECTRICAL)
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Binding, affecting performance | A | Require repair or replacement |
| Binding, not affecting performance | 2 | Suggest repair or replacement |
| Broken | A | Require repair or replacement |
| Burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Burned, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Cracked, affecting performance | A | Require repair or replacement |
| Cracked, not affecting performance | 1 | Suggest repair or replacement |
| Malfunctioning | A | Require repair or replacement |
| NOTE: Includes inoperative, intermittent operation, or failure to perform all functions. |
| Melted, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Melted, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Missing | C | Require replacement |
| NOTE: Missing includes high pressure cut-off switches not installed during a retrofit from R12 to 134a. |
| Out of adjustment | B | Require repair or replacement |
| Pressure switch leaking | A | Require repair or replacement |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Threads damaged | A | Require repair or replacement |
| Threads stripped (threads missing) | A | Require replacement |
| Won't return | A | Require repair or replacement |
| Worn | 1 | Suggest replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Includes inoperative, intermittent operation, or failure to perform all functions. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Missing includes high pressure cut-off switches not installed during a retrofit from R12 to 134a. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
TENSIONERS
| Condition | Code | Procedure |
| Alignment incorrect | B | Require repair or replacement |
| Application incorrect | B | Require replacement |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Bearing worn | 1 | Suggest replacement |
| Belt tension incorrect | B | Require adjustment or repair |
| Bracket cracked | A | Require repair or replacement |
| Housing cracked | B | Require repair or replacement |
| Missing | C | Require replacement |
| Noisy | 2 | Suggest replacement |
| Pulley damaged, affecting belt life | A | Require replacement |
| Seized | A | Require repair or replacement |
THERMISTORS AND PRESSURE SENSORS
Note. Includes, but not limited to, In-Car Temperature, Ambient Air Temperature, Sun Load Sensor, etc.
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Calibration incorrect | B | Require repair or replacement |
| Connector (Weatherpack type) leaking | A | Require repair or replacement |
| Connector broken | A | Require repair or replacement |
| Connector melted, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector melted, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Inoperative | A | Require repair or replacement |
| NOTE: Includes inoperative, intermittent operation, or failure to perform all functions. |
| Missing | C | Require replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Wire lead burned | A | Require repair or replacement |
| Wire lead conductors exposed | B | Require repair or replacement |
| Wire lead open | A | Require repair or replacement |
| Wire lead shorted | A | Require repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Includes inoperative, intermittent operation, or failure to perform all functions. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
THERMOSTATS AND HOUSINGS
| Condition | Code | Procedure |
| Application incorrect | B | Require replacement |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware corroded | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Cracked | B | Require replacement |
| Housing corroded | 1 | Suggest replacement of housing |
| Inoperative | A | Require replacement |
| NOTE: Inoperative includes intermittent operation. |
| Installation incorrect | B | Require repair or replacement |
| Leaking | A | Require repair or replacement |
| Thermostat missing | C | Require replacement of thermostat |
| Threads damaged | A | Require repair or replacement |
| Threads stripped (threads missing) | A | Require repair or replacement |
| NOTE |
| Inoperative includes intermittent operation. |
VACUUM HOSES AND TUBES
| Condition | Code | Procedure |
| Disconnected | A | Require repair |
| Leaking | A | Require repair or replacement |
| Leaking | A | Require repair or replacement |
| Melted | A | Require repair or replacement |
| Missing | C | Require replacement |
| Oil-soaked (spongy) | 1 | Suggest replacement |
| Restricted | A | Require repair or replacement |
| Routing incorrect | B | Require repair |
| Surface cracks (dry-rotted) | 1 | Suggest replacement |
VACUUM RESERVOIRS
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Check valve leaking internally | A | Require replacement |
| Leaking | A | Require repair or replacement |
| Missing | C | Require replacement |
| Restricted | A | Require repair or replacement |
VACUUM TUBES
| Condition | Code | Procedure |
| Disconnected | A | Require repair |
| Melted | A | Require repair or replacement |
| Missing | C | Require replacement |
| Oil-soaked (spongy) | 1 | Suggest replacement |
| Restricted | A | Require repair or replacement |
| Routing incorrect | B | Require repair |
| Surface cracks (dry-rotted) | 1 | Suggest replacement |
VALVES IN RECEIVER (VIRS)
| Condition | Code | Procedure |
| Application incorrect | B | Require replacement |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Bracket bent, affecting performance | A | Require repair or replacement |
| Bracket bent, not affecting performance | | No service suggested or required |
| Bracket broken, affecting performance | A | Require replacement |
| Bracket broken, not affecting performance | | No service suggested or required |
| Bracket corroded, affecting performance | A | Require repair or replacement |
| Bracket corroded, not affecting performance | 2 | Suggest repair or replacement |
| Bracket cracked, affecting performance | A | Require repair or replacement |
| Bracket cracked, not affecting performance | 1 | Suggest repair or replacement |
| Bracket holes elongated, affecting performance | A | Require repair or replacement |
| Bracket holes elongated, not affecting performance | | No service suggested or required |
| Bracket loose, affecting performance | A | Require repair or replacement |
| Bracket loose, not affecting performance | 1 | Suggest repair or replacement |
| Bracket missing | C | Require replacement |
| Connection damaged | B | Require repair or replacement |
| Contaminated, affecting performance | A | Require replacement |
| Corroded internally | 1 | Suggest replacement |
| Desiccant at the end of its useful life (saturated with moisture) | 1 | Suggest repair or replacement |
| Desiccant bag deteriorated | A | Require replacement. Further inspection required |
| NOTE: Inspect system to determine effects of desiccant bag deterioration. |
| Filter screen torn | A | Require replacement of screen |
| Fitting damaged | B | Require repair or replacement |
| Fusible plug leaking | A | Require replacement of plug |
| Inoperative | A | Require repair or replacement |
| NOTE: Inoperative includes intermittent operation. |
| Leaking | B | Require repair or replacement |
| Pressure relief device leaking | A | Require replacement of pressure relief device |
| Restricted | A | Require repair or replacement |
| Sight glass no longer transparent | 2 | Suggest replacement of drier |
| Threads damaged | A | Require repair or replacement |
| Threads stripped (threads missing) | A | Require replacement |
| Tubing connection leaking | A | Require repair or replacement |
| NOTE |
| Inspect system to determine effects of desiccant bag deterioration. |
| NOTE |
| Inoperative includes intermittent operation. |
WATER PUMPS (ELECTRIC AUXILIARY)
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Connector (Weatherpack type) leaking | A | Require repair or replacement |
| Connector broken | A | Require repair or replacement |
| Connector melted, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector melted, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Inoperative | A | Require replacement |
| NOTE: Inoperative includes intermittent operation. |
| Leaking | B | Require repair or replacement |
| Missing | C | Require replacement |
| Noisy | 2 | Suggest replacement |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Vibration | 1 | Suggest replacement |
| Wire lead conductors exposed | B | Require repair or replacement |
| Wire lead corroded | A | Require repair or replacement |
| Wire lead open | A | Require repair or replacement |
| Wire lead shorted | A | Require repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Inoperative includes intermittent operation. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
WIRING HARNESSES AND CONNECTORS
| Condition | Code | Procedure |
| Application incorrect | B | Require repair or replacement |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Circuit open | A | Require repair or replacement |
| Circuit resistance (voltage drop) out of specification | A | Require repair or replacement |
| Circuit shorted | A | Require repair or replacement |
| Connector (Weatherpack type) leaking | A | Require repair or replacement |
| Connector broken | A | Require repair or replacement |
| Connector melted, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector melted, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Diode open | A | Require repair or replacement |
| Diode shorted | A | Require repair or replacement |
| Insulation damaged, conductors exposed | A | Require repair or replacement |
| Insulation damaged, conductors not exposed | 1 | Suggest replacement |
| Protective shield (conduit) melted | 2 | Require replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Protective shield (conduit) missing | C | Require replacement |
| Routed incorrectly | B | Require repair |
| Secured incorrectly | B | Require repair |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
REASON CODE EXPLANATION
| Code | Reason |
| Required |
| A | Part No Longer Performs Intended Purpose |
| B | Part Does Not Meet A Design Specification ( Regardless Of Performance) |
| C | Part Is Missing |
| Suggested/Optional |
| 1 | Part Is Close To The End Of Its Useful Life |
| 2 | To Address A Customer Need, Convenience Or Request |
| 3 | To Comply With Maintenance Recommended By The Vehicle's Original Equipment Manufacturer |
| 4 | Technician's Recommendation Based On Substantial And Informed Experience |
| 5 | To Comply With Maintenance Recommended By AMRA/MAP |
AUTOMOTIVE TERMINOLOGY & DEFINITIONS