SPECIFICATIONS
| Description | Nm |
|---|---|
| Transfer case shift motor Torx bolts | 38 |
| Transfer case clutch control solenoid Torx bolts | 5 |
| High/Low range sensor Torx bolts | 7 |
TORQUE SPECIFICATIONS
Transfer Box Component Location
Scheme 69
| Item | Part Number | Description |
|---|---|---|
| 1 | Instrument cluster | |
| 2 | Range change selection switch | |
| 3 | Transfer box | |
| 4 | Central junction box (CJB) | |
| 5 | Manual transmission output shaft speed sensor | |
| 6 | Gear position sensor (manual transmission only) | |
| 7 | Transfer box control module |
Transfer Box Exploded View
Scheme 70
| Item | Part Number | Description |
|---|---|---|
| 1 | Synchronization spring | |
| 2 | Differential assembly | |
| 3 | Bolt, 6 off | |
| 4 | Spacer ring | |
| 5 | Shifting sleeve | |
| 6 | Bolt, 3 off | |
| 7 | Solenoid | |
| 8 | Shifting element | |
| 9 | Synchronization spring | |
| 10 | Circlip | |
| 11 | Ball bearing | |
| 12 | Rear housing | |
| 13 | Circlip | |
| 14 | Seal ring | |
| 15 | Needle roller bearing | |
| 16 | Rear output flange | |
| 17 | Needle roller bearing | |
| 18 | Bolt, 2 off | |
| 19 | Selector fork position sensor | |
| 20 | Bearing | |
| 21 | Circlip | |
| 22 | Transfer box motor assembly | |
| 23 | Bolt, 4 off | |
| 24 | Circlip | |
| 25 | Shifting fork | |
| 26 | Fork pin | |
| 27 | Sliding block | |
| 28 | Actuator assembly | |
| 29 | Fill plug | |
| 30 | Seal ring | |
| 31 | Ball retention | |
| 32 | Drain plug | |
| 33 | Seal ring | |
| 34 | Particle collector magnet | |
| 35 | Sliding block | |
| 36 | High/low shifting fork | |
| 37 | O-ring | |
| 38 | High/low fork pin | |
| 39 | Circlip | |
| 40 | Circlip | |
| 41 | Clutch hub | |
| 42 | Clutch friction plate, 10 off | |
| 43 | Clutch steel plate, 10 off | |
| 44 | Disc spring, 6 off | |
| 45 | Clutch piston | |
| 46 | Axial needle roller bearing | |
| 47 | Transfer box motor lever assembly | |
| 48 | Ball, 5 off | |
| 49 | Transfer box motor lever assembly | |
| 50 | Axial needle roller bearing | |
| 51 | Needle roller bearing | |
| 52 | Front output sprocket | |
| 53 | Chain | |
| 54 | Needle roller bearing | |
| 55 | Sprocket | |
| 56 | Circlip | |
| 57 | Thrust washer | |
| 58 | Spacer ring | |
| 59 | Oil pump assembly | |
| 60 | Needle roller bearing | |
| 61 | Input shaft | |
| 62 | O-ring | |
| 63 | Circlip | |
| 64 | Disc spring, 2 off | |
| 65 | Bolt, 19 off | |
| 66 | Dowel pin (2 off) | |
| 67 | Front housing | |
| 68 | Breather cartridge | |
| 69 | Bearing | |
| 70 | Circlip | |
| 71 | Seal ring | |
| 72 | Front output flange | |
| 73 | Seal ring | |
| 74 | Circlip | |
| 75 | Bearing |