Home/Land Rover/Discovery/Land Rover Discovery III (2004-2004)/Repair manual/Transfer Case/Overhaul - Transfer Case (LT230SE): Specifications
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Overhaul - Transfer Case (LT230SE): Specifications Land Rover Discovery III

LUBRICATION SPECIFICATIONS

ApplicationSpecification
Refill4.1 Pts (2.0L)
Fill From Dry4.8 Pts (2.3L)
Fluid Type(1) Texaco Multi-Gear 75W/90R
(1) Or oil meeting API GL5 specification.
(1)Or oil meeting API GL5 specification.

LUBRICATION SPECIFICATIONS

TORQUE SPECIFICATIONS

ApplicationFt. Lbs. (N.m)
Bearing Housing/Cover Bolts (1)18 (25)
Blanking Plug (1)18 (25)
Bottom Cover Plate Bolts (1)18 (25)
Differential Lock Warning Lamp Switches - 2003 Model Year Onwards (1)18 (25)
Differential Bearing Retaining Nut (2)53 (72)
Differential Lock Selector Housing Bolts (1)18 (25)
Drive Flange Nut109 (148)
High/Low Selector Cable22 (30)
High/Low Selector Housing Bolts (1)18 (25)
High/Low Selector Warning Lamp Switch18 (25)
Inhibitor Switch-To-Transfer Box19 (26)
Intermediate Shaft Nut (3)65 (88)
Intermediate Shaft Retaining Plate Bolt (1)18 (25)
Neutral Sensor18 (25)
Oil Temperature Sensor - If Fitted (1)18 (25)
Output Shaft Housing Bolts (1)33 (45)
Output Flange Nut119 (162)
Rear Cover Plate Stud Nut/Bolts (1)18 (25)
Transfer Box-To-Transmission Bolts (1)33 (45)
INCH Lbs. (N.m)
Differential Lock Warning Lamp Switch Locknut - Up To 2003 Model Year97 (11)
Interlock Solenoid Bolts - Up To 2003 Model Year89 (10)
(1) Apply sealant, Part No. STC 50552 to threads (2) New Patchlok nut must be fitted (3) New nut must be fitted
(1)Apply sealant, Part No. STC 50552 to threads
(2)New Patchlok nut must be fitted
(3)New nut must be fitted

TORQUE SPECIFICATIONS

ApplicationSpecification
TypeLT230SE, 2-Speed Reduction With Front & Rear Drives
Reduction Ratios
High Range1.211:1
Low Range3.320:1
Low Range Gear-To-High/Low Range Hub Clearance0.002-0.006" (0.05-0.15 mm)
High Range Gear-To-High/Low Range Hub Clearance0.002-0.006" (0.05-0.15 mm)
Mainshaft Input Gear Bearing Preload0.002" (0.05 mm)
Intermediate Gear Bearing PreloadTorque Intermediate Shaft Nut To 65 Ft. Lbs. (85 N.m)

GENERAL DATA