Transfer Case Assembly: Other Kia Sportage II

CONTROL ALGORITHM FLOW CHART

The base control algorithm of the ITM ECM is defined by the following flowchart

Scheme 94

VERIFICATION OF VEHICLE REPAIR

After a repair, it is essential to verifying that the fault has been corrected.

1. Connect scan tool and select "Diagnostic Trouble Codes(DTCs)" mode.
2. Using scantool, Clear DTC.
3. Operate the vehicle within DTC Enable conditions in General information.
4. Are any DTCs present ? YES Go to the applicable «TROUBLESHOOTING PROCEDURE»(ref-226848-S39503932282006032900000) . NO System is performing to specification at this time.

Refer to DTC P1716 STEERING WHEEL ANGLE SENSOR 2-INPUT SIGNAL

SIGNAL WAVEFORM

Refer to DTC P1717 STEERING WHEEL ANGLE SENSOR 1-INPUT SIGNAL

Refer to DTC P1716 STEERING WHEEL ANGLE SENSOR 2-INPUT SIGNAL

Refer to DTC P1716 STEERING WHEEL ANGLE SENSOR 2-INPUT SIGNAL

Scheme 95

Refer to DTC P1716 STEERING WHEEL ANGLE SENSOR 2-INPUT SIGNAL

Scheme 96

Refer to DTC P1716 STEERING WHEEL ANGLE SENSOR 2-INPUT SIGNAL

Refer to DTC P1728 EMC OPEN/SHORTED TO BATTERY

Refer to DTC P1716 STEERING WHEEL ANGLE SENSOR 2-INPUT SIGNAL

Scheme 97

After a repair, it is essential to verifying that the fault has been corrected.

1. Connect scan tool and select "Diagnostic Trouble Codes(DTCs)" mode.
2. Using scantool, Clear DTC.
3. Operate the vehicle within DTC Enable conditions in General information.
4. Are any DTCs present ? YES Go to the applicable «TROUBLESHOOTING PROCEDURE»(ref-226848-S39503932282006032900000) . NO System is performing to specification at this time.

Scheme 98

Refer to DTC P1738 4WD ECU INVALID PART NUMBER

Scheme 99

Refer to DTC P1738 4WD ECU INVALID PART NUMBER

Refer to DTC P1750A WHEEL SPEED SENSOR SIGNAL(FL)-WITH ABS

Refer to DTC P1738 4WD ECU INVALID PART NUMBER

Scheme 100

Refer to DTC P1750B WHEEL SPEED SENSOR SIGNAL(FL)-WITHOUT ABS

Refer to DTC P1738 4WD ECU INVALID PART NUMBER

Scheme 101

Refer to DTC P1750A WHEEL SPEED SENSOR SIGNAL(FL)-WITH ABS

Refer to DTC P1738 4WD ECU INVALID PART NUMBER

Scheme 102

Refer to DTC P1750B WHEEL SPEED SENSOR SIGNAL(FL)-WITHOUT ABS

Refer to DTC P1738 4WD ECU INVALID PART NUMBER

Refer to DTC P1750A WHEEL SPEED SENSOR SIGNAL(FL)-WITH ABS

Refer to DTC P1738 4WD ECU INVALID PART NUMBER

Refer to DTC P1750B WHEEL SPEED SENSOR SIGNAL(FL)-WITHOUT ABS

Refer to DTC P1738 4WD ECU INVALID PART NUMBER

Scheme 103

Refer to DTC P1738 4WD ECU INVALID PART NUMBER

Scheme 104

Refer to DTC P1764 TCU CAN MI-COM MALFUNCTION

Refer to DTC P1738 4WD ECU INVALID PART NUMBER

Scheme 105

Refer to DTC P1738 4WD ECU INVALID PART NUMBER

Scheme 106

Refer to DTC P1738 4WD ECU INVALID PART NUMBER

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1. Remove the battery (-) terminal.
2. Lift up the vehicle.
3. Remove the propeller shaft (See «PROPELLER SHAFT ASSEMBLY»(ref-226856) )
4. Remove the front muffler(A).
5. Remove the RH driveshaft (See «DRIVESHAFT»(ref-226853) ).
6. Loosen the oil drain plug and drain the fluid.
7. After draining, re-tighten the oil drain plug. Tightening torque: 39.2 ~ 58.8 Nm (400 ~ 600 kgf.cm, 28.9 ~ 43.4 lb-ft)
8. Support the transfer assembly with a jack.
9. Remove the transfer assembly by loosening the mounting bolts. CAUTION: Remove the transfer bracket mounting bolts(2EA) together.

TRANSFER OIL

1. Replace the oil every 100,000km(62,137miles) in a general condition and every 40,000km(24,854miles) in severe usage conditions. NOTE: Severe usage (marked '*') is defined as Frequent driving on rough road (Bumpy road, gravel road, snowy road, unpaved road. Etc.) Frequent driving on mountain road, ascent/descent. Police, taxi, commercial type operation or trailer towing. Etc.) Transfer & diff carrier lubricants should be changed anytime transfer & diff carrier have been submerged in water.

Scheme 110

1. Remove the filler plug(A).
2. Refill the specification to the specified quantity. Specification: SAE 80w/90 Quantity: 0.8L(0.85US qt, 0.7lmp qt)
3. Fix it in proper position with mounting bolts.

1. Check and replenish the transfer oil every 40,000km(24855 miles).

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1. Remove the 4WD coupling bolts (A-3EA) mounted to the rear propeller shaft.
2. Using a flat tool(A), separate the propeller shaft(C) from 4WD coupling(B).
3. Remove the rear axle (B-Differential carrier) bolts mounted to the 4WD coupling(A) by a socket(C).
4. Remove the electric magnetic clutch connector(A).
5. Using a flat tool(A), separate the 4WD coupling assembly(B) from the rear differential carrier(C).
6. Remove the 4WD coupling assembly(A).

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1. Remove the coupling(A) flange(B) mounting nut(C).
2. Remove the flange spacer(A).
3. Remove the coupling flange oil seal(A).
4. Using a general tool, 3-way puller(A), remove the flange assembly(B) from the coupling(C).
5. Remove the flange oil seal(A) using special tool (09432-33200).
6. Remove the coupling case assembly(A). Remove the coupling case oil seal(A) NOTE: Insert the (-) driver between the oil seal and the clutch housing, then remove the oil seal Remove the snap ring. Remove the Electric Magnetic clutch mounting nuts (A-3EA).
7. Remove the wave spring(B) for fixing the back plate(A) and the secondary clutch assembly.
8. Remove the snap ring(A).
9. After removing the oil seal, remove the snap ring(A).
10. Remove the back plate and the secondary clutch(A) assembly simultaneously using special tool (09478-26100). Separate the back plate(A) from the input shaft. Remove the plates (A-10EA) and the discs (B-10EA). Remove the armature(A). Remove the input shaft(A).
11. Remove the steel balls (A-6EA) on the base cam.
12. Remove the base cam(A).
13. Remove the thrust washer(A).
14. Remove the thrust race.
15. Remove the snap ring(A).
16. Remove the disc(A) of the primary clutch.
17. Remove the plate(A) of the primary clutch. NOTE: Additionally remove each 2EA discs and plates alternately.

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1. When reassembling the back plate oil seal(A), reassemble it using a suitable tool(B).
2. In case of the coupling case oil seal(A), too, reassemble it using a suitable tool(B).
3. When reassembling the 4WD coupling assembly and the flange(A), too, reassemble them using a suitable tool(B).
4. Install the flange(A) oil seal(B) using special tool(09478-26000).