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General - 2.7L Engine: Specifications Kia Sportage II

SPECIFICATIONS

DescriptionSpecificationsLimit
General
TypeV-type, DOHC
Number of cylinder6
Bore86.7mm (3.4133in.)
Stroke75mm (2.9528in.)
Total displacement2,656cc
Compression ratio10: 1
Firing order1-2-3-4-5-6
Valve timing
Intake valve
Opens (BTDC)
Closes (ABDC)46°
Exhaust valve
Opens (BBDC)38°
Closes (ATDC)14°
Camshaft
Drive mechanismCogged type belt
Cam height
Intake43.95 ~ 44.15mm (1.7303 ~ 1.7382in.)43.45mm (1.7106in.)
Exhaust43.95 ~ 44.15mm (1.7303 ~ 1.7382in.)43.45mm (1.7106in.)
Journal diameter25.964 ~ 25.980mm (1.0222 ~ 1.0228in.)25.914mm (1.0202in.)
Bearing oil clearance0.02 ~ 0.061mm (0.0007 ~ 0.0024in.)0.1mm (0.0039in.)
End play0.1 ~ 0.15mm (0.0039 ~ 0.0059in.)
Cylinder head
Flatness of cylinder head surfaceMax. 0.03mm (0.0012in.)0.05mm (0.0020in.)
Flatness of manifold mounting surface
IntakeMax. 0.15mm (0.0059in.)0.15mm (0.0059in.)
ExhaustMax. 0.15mm (0.0059in.)0.15mm (0.0059in.)
Valve guides hole diameter
0.05 (0.002) O.S.11.05 ~ 11.068mm (0.435 ~ 0.436in.)
0.25 (0.010) O.S.11.25 ~ 11.268mm (0.443 ~ 0.444in.)
0.50 (0.020) O.S.11.50 ~ 11.518mm (0.453 ~ 0.453in.)
Intake valve seat ring hole diameter
0.3 (0.012) O.S.33.300 ~ 33.325mm (1.311 ~ 1.312in.)
Exhaust valve seat ring hole diameter
0.3 (0.012) O.S.28.600 ~ 28.621mm (1.126 ~ 1.127in.)
Valve
Overall length
Intake96.1mm (3.783in.)
Exhaust97.15mm (3.825in.)
Stem diameter
Intake5.965 ~ 5.98mm (0.235 ~ 0.2354in.)
Exhaust5.95 ~ 5.965mm (0.234 ~ 0.235in.)
Face angle45° ~ 45.5°
Margin
Intake1.0mm (0.0394in.)0.5mm (0.0197in.)
Exhaust1.3mm (0.0512in.)0.8mm (0.0315in.)
Clearance (Stem-to-guide)
Intake0.02 ~ 0.05mm (0.008 ~ 0.0020in.)0.10mm (0.0039in.)
Exhaust0.030 ~ 0.065mm (0.0012 ~ 0.0026in.)0.13mm (0.0051in.)
Valve spring
Free length42.5mm (1.6732in.)41.5mm (1.6339in.)
Load21kg/35mm (48.4lb/1.3780in.)21.9kg/34mm (48.4lb/1.3386in.)
Out of squarenessMax. 1.5°Max. 3°
Piston
Diameter (Standard)86.68 ~ 86.71mm (3.413 ~ 3.414in.)
Clearance (Piston-to-cylinder)0.01 ~ 0.03mm (0.0004 ~ 0.0012in.)
Ring groove width
No.11.230 ~ 1.250mm (0.0484 ~ 0.0492in.)
No.21.220 ~ 1.250mm (0.0480 ~ 0.0488in.)
Oil2.515 ~ 2.535mm (0.0990 ~ 0.0998in.)
Piston for service0.25mm (0.010in.), 0.50mm (0.020in.)
Piston ring
Number of rings per piston3
Compression ring2
Oil ring1
Compression ring type
No.1Inner bevel type
No.2Under cut type
Oil ring type3-piece type
Ring end gap
No.10.20 ~ 0.35mm (0.0079 ~ 0.0138in.)0.8mm (0.031in.)
No.20.37 ~ 0.52mm (0.0146 ~ 0.0205in.)0.8mm (0.031in.)
Oil ring side rail0.2 ~ 0.7mm (0.0079 ~ 0.0276in.)1.0mm (0.039in.)
Ring side clearance
No.10.04 ~ 0.08mm (0.0016 ~ 0.0031in.)0.1mm (0.004in.)
No.20.03 ~ 0.07mm (0.0012 ~ 0.0028in.)0.1mm (0.004in.)
Rings for service0.25mm (0.010in.), 0.50mm (0.020in.)
Connecting rod
Piston pin installation force2,450 ~ 12.225N (250 ~ 1,250kg, 551 ~ 2,755lb)
Side clearance (big end)0.10 ~ 0.25mm (0.0039 ~ 0.0098in.)0.4mm (0.016in.)
Bend0.05mm or less/100mm (0.0020in. or less/3.937in.)
Bearing oil clearance0.018 ~ 0.036mm (0.0007 ~ 0.0014in.)0.1mm (0.004in.)
Crankshaft
Journal O.D.61.982 ~ 62.000mm (2.4402 ~ 2.4409in.)
Pin O.D.47.982 ~ 48.000mm (1.8891 ~ 1.8898in.)
Out-of-round, taper of journal and pinMax. 0.003mm (0.0012in.)
Taper of journal and pinMax. 0.005mm (0.00020in.)
End play0.070 ~ 0.250mm (0.0028 ~ 0.0098in.)0.4mm (0.016in.)
Main bearing of clearance0.004 ~ 0.022mm (0.0002 ~ 0.0009in.)0.1mm (0.004in.)
Cylinder block
Cylinder bore86.7mm (3.4134in.)
Flatness of gasket surfaceMax. 0.03mm (0.0012in.)0.05mm (0.002in.)
Out-of-round of cylinder boreMax. 0.02mm (0.0008in.)
Oil pump
Body clearance0.100 ~ 0.181mm (0.0039 ~ 0.0071in.)
Side clearance0.040 ~ 0.095mm (0.0016 ~ 0.0037in.)
Relief spring
Free height43.8mm (1.724in.)
Load4.6kg/39.3mm (10lb/1.548in.)
Oil filter
TypeCartridge, full flow
Engine oil pressure50kPa (7.3psi) or more [Conditions: Oil temperature is 75 to 90°C (167 to 194°F)
Cooling methodEngine coolant cooling, forced circulation with electric fan
Cooling system quantity7.0lit (7.4U.S.qts., 6.1lmp.qts)
Theromstat
TypeWax pellet type with jiggle valve
Normal opening temperature82+/-2.0°C (179.6 +/- 3.6°F)
Opening temperature range80 ~ 84°C (176 ~ 183.2°F)
Wide open temperature95°C (203°F)
Radiator cap
Main valve opening pressure107.9 +/- 14.7kPa (1.1 +/- 0.15kg/cm 2 , 15.65 +/- 2.13psi)
Main valve closing pressure83.4kPa (0.85kg/cm 2 , 12.1 psi)
Vacuum valve opening pressure6.86kPa (-0.07kg/cm 2 , -1.00psi)
Air cleaner
TypeDry
ElementPaper type
Exhaust pipe
MufflerExpansion reaonance type
Suspend systemRubber hangers

GENERAL SPECIFICATIONS

TIGHTENING TORQUE

ItemN.mKgf.cmLb-ft
Camshaft sprocket bolt90 ~ 110900 ~ 1,10065 ~ 85
Cylinder head cover bolt8 ~ 1080 ~ 1005.8 ~ 7.2
Main bearing cap bolt
M1027~33 + (90°~94°)270~300 + (90°~94°)19.5~24 + (90°~94°)
M813~19 + (90°~94°)130~190 + (90°~94°)10~14 + (90°~94°)
Connecting rod bolt16~20 + (90°~94°)160~200 + (90°~94°)12~15 + (90°~94°)
Cylinder head bolt(Cold engine)25 + (58°~62°) + (43°~47°)250 + (58°~62°) + (43°~47°)18 + (58°~62°) + (43°~47°)
Oil pan drain plug35 ~ 45350 ~ 45025 ~ 33
Lower oil pan bolt10 ~ 12100 ~ 1207 ~ 9
Upper oil pan bolt
[10 x 38mm (0.937 x 1.4961in.)]30 ~ 42300 ~ 42022 ~ 30
[8 x 22mm (0.3150 x 0.8661in.)]19 ~ 28190 ~ 28014 ~ 20
[161.5mm (6.3582in.)]5 ~ 750 ~ 704 ~ 5
[152.5mm (6.0039in.)]5 ~ 750 ~ 704 ~ 5
Oil screen bolt15 ~ 22150 ~ 22011 ~ 16
Oil pump case bolt12 ~ 15120 ~ 1509 ~ 11
Oil relief valve plug40 ~ 50400 ~ 50029 ~ 36
Oil pressure switch15 ~ 22150 ~ 22011 ~ 16
Oil pressure cover screw8 ~ 1280 ~ 1206 ~ 9
Oil filter12 ~ 16120 ~ 1609 ~ 12
Drive plate and adapte73 ~ 77730 ~ 77053 ~ 56
Air cleaner body installation bolt8 ~ 1280 ~ 1206 ~ 9
Surge tank stay15 ~ 20150 ~ 20011 ~ 14
Air intake surge tank to intake manifold(bolt)15 ~ 20150 ~ 20011 ~ 14
Air intake surge tank to intake manifold(nut)15 ~ 20150 ~ 20011 ~ 14
Intake manifold to cylinder head19 ~ 21190 ~ 21014 ~ 15
Heat protector exhaust manifold12 ~ 15120 ~ 1509 ~ 11
Exhaust manifold to cylinder head (Self-locking nut)30 ~ 35300 ~ 35022 ~ 26
Oil level gauge guide to engine12 ~ 15120 ~ 1509 ~ 11
Water outlet fitting bolt17 ~ 20170 ~ 20012 ~ 14
Power steering oil pump bracket to cylinder head17 ~ 26170 ~ 26012 ~ 19
Crank position sensor wheel screw5 ~ 650 ~ 603.6 ~ 4.3
Engine mounting insulator bolt50 ~ 65500 ~ 65036 ~ 47
Engine mounting bracket nut60 ~ 80600 ~ 80043 ~ 58
Engine mounting bracket bolt60 ~ 80600 ~ 80043 ~ 58
Engine support bracket bolt60 ~ 70600 ~ 70043 ~ 51
Front roll stopper bracket sub frame bolt50 ~ 65500 ~ 65036 ~ 47
Front roll stopper insulator bolt and nut50 ~ 65500 ~ 65036 ~ 47
Rear roll stopper bracket to sub frame50 ~ 65500 ~ 65036 ~ 47
Rear roll stopper insulator bolt and nut50 ~ 65500 ~ 65036 ~ 47
Transaxle mounting bracket bolt50 ~ 65500 ~ 65036 ~ 47
Transaxle mounting insulator bolt90 ~ 110900 ~ 1,10065 ~ 80
Fuel hose clamp to rear cylinder head assembly12 ~ 15120 ~ 1509 ~ 11
Transaxle mounting plate10 ~ 12100 ~ 1207 ~ 9
Rear plate10 ~ 12100 ~ 1207 ~ 9
Oil seal case10 ~ 12100 ~ 1207 ~ 9
Crankshaft pulley bolt180 ~ 1901,800 ~ 1,900130 ~ 138
Timing belt cover bolt10 ~ 12100 ~ 127 ~ 9
Engine hanger bracket to engine20 ~ 27200 ~ 27014 ~ 20
Alternator mounting bracket to engine20 ~ 30200 ~ 30014 ~ 22
Alternator mounting nut (Engine front case side)20 ~ 30200 ~ 30014 ~ 22
Alternator mounting bolt (Alternator mounting bracket side)20 ~ 30200 ~ 30014 ~ 22
Starter to transmission(nut)20 ~ 30200 ~ 30014 ~ 22
Starter to transmission(bolt)27 ~ 34270 ~ 34020 ~ 25
Drive belt pulley bolt35 ~ 55350 ~ 55025 ~ 40
Drive belt tensioner bolt20 ~ 27200 ~ 27014 ~ 20
Engine coolant pump to cylinder block bolt (Head mark "7" mark)15 ~ 22150 ~ 20011 ~ 16
Engine coolant temperature sensor20 ~ 40200 ~ 40014 ~ 29
Engine coolant inlet fitting attaching bolt17 ~ 20170 ~ 20012 ~ 14
Throttle body to surge tank bolt15 ~ 20150 ~ 20011 ~ 14
Oxygen sensor to exhaust manifold40 ~ 50400 ~ 50029 ~ 36
Front exhaust pipe to exhaust manifold nut30 ~ 40300 ~ 40022 ~ 29
Front exhaust pipe to catalytic converter bolt40 ~ 60400 ~ 60029 ~ 43
Catalytic converter to center exhaust pipe nut40 ~ 60400 ~ 60029 ~ 43
Center exhaust pipe to main muffler nut40 ~ 60400 ~ 60029 ~ 43
Main muffler hanger support bracket bolt10 ~ 15100 ~ 1507 ~ 11
Delivery pipe installation bolt10 ~ 15100 ~ 1507 ~ 11
Timing belt tensioner pulley bolt43 ~ 55430 ~ 55031 ~ 40
Timing belt idler puley bolt50 ~ 60500 ~ 60036 ~ 43
Timing blelt tensioner arm fixed bolt35 ~ 55350 ~ 55025 ~ 40
Auto tensioner fixed bolt20 ~ 27200 ~ 27014 ~ 20
Accelerator cable bracket4 ~ 640 ~ 603 ~ 4
Spark plug20 ~ 30200 ~ 30014 ~ 22

TIGHTENING TORQUES SPECIFICATIONS