Contents Wiring diagrams Section: Differentials & Drive Axles All sections

Differentials - Rear: Other Kia Sorento I

Differentials & Drive Axles 15 illustrations ~307 words

GENERAL

Note. Any reference to "axle shafts" in this article is referring to solid axle (non-independent suspension) differential assembly internal shafts. Axle shafts are what transfer driveline power from differentials to the wheel hubs. Any reference to "propeller shafts" in this article is referring to drive shafts. Propeller (drive) shafts are what transfer driveline power from transmissions and transfer cases to the differentials.

Scheme 106

Scheme 106: REAR AXLE AND AXLE SHAFT

Scheme 107

Scheme 107: LUBRICANTS

Scheme 108

Scheme 108: SPECIAL TOOL

Scheme 109

Scheme 109

Scheme 110

Scheme 110

Scheme 111

Scheme 111

Scheme 112

Scheme 112: TROUBLESHOOTING

Scheme 113

Scheme 113

Scheme 114

Scheme 114: AXLE SHAFT END PLAY CHECK
  1. Measure the axle shaft end play using a dial indicator. Standard value: 0-0.05 mm (0-0.002 in.)
  2. If the axle shaft end play exceeds the standard value, replace the bearing with a new one.

GEAR OIL LEVEL CHECK

  1. Remove the filler plug and check the quantity of oil in the differential carrier.
  2. Differential carrier is full if oil level is near the height of filler plug hole.

Specified gear oil

Hypoid gear oil

Conventional differential

SAE 90, API GL-5

With Limited Slip Differential (LSD)

SAE 85W90, API GL-5

SPECIFIED GEAR OIL QUANTITY: 1.6 Liter

Scheme 115

Scheme 115

Scheme 116

Scheme 116: REMOVAL

Scheme 117

Scheme 117
  1. Remove the disc brake and parking brake assembly. See «DISC BRAKES»(ref-163433) .
  2. Remove the parking brake cable and speed sensor cable.
  3. Remove the rear axle shaft mounting bolts.
  4. Remove the rear axle shaft.
  5. Using the special tool (09526-11100), remove the oil seal.

Scheme 118

Scheme 118

Scheme 119

Scheme 119: INSTALLATION
  1. Installation is the reverse of removal.
  2. Apply grease to the oil seal lip.
  3. Using the special tools (09500-11000, 09532-11500), install the oil seal.
  4. After installing the axle shaft, tighten the nut. Tightening torque: 43-60 N.m (4.4-6.2 kg. m, 32-44 lb. ft)
  5. Adjust the parking brake lever stroke.

Scheme 120

Scheme 120: COMPONENTS

PROPELLER SHAFT

Align the match marks on the flange yoke and companion flange, and install the propeller shaft.

Tightening torque

50-60 Nm (500-600 kg. cm, 37-44 lb. ft)