Home/Kia/Sedona/Kia Sedona II (2005-2010)/Repair manual/Mechanical/Engine Mechanical: Specifications

Contents

Wiring diagrams Section: Mechanical

All sections

Engine Mechanical: Specifications Kia Sedona II

Mechanical

SPECIFICATION

Description			Specifications	Limit
General
Type			V-type, DOHC
Number of cylinders			6
Bore			96 mm (3.7795 in.)
Stroke			87.0 mm (3.4252 in.)
Total displacement			3.778 cc (230.55 cu. in.)
Compression ratio			10.4
Firing order			1-2-3-4-5-6
Valve timing
Intake	Opens (ATDC)		10°
Intake	Closes (ABDC)		62°
Exhaust	Opens (BBDC)		42°
Exhaust	Closes (ATDC)		6°
Cylinder head
Flatness of gasket surface			Less than 0.05 mm (0.0019 in.) [Less than 0.02 mm (0.0008 in.) / 150 x 150]
Flatness of manifold mounting	Intake		Less than 0.1 mm (0.0039 in.) [Less than 0.03 mm (0.001 in.)/110 x 110]
Flatness of manifold mounting	Exhaust		Less than 0.1 mm (0.0039 in.) [Less than 0.03 mm (0.001 in.)/110 x 110]
Camshaft
Cam height	LH Camshaft	Intake	46.8 mm (1.8425 in.)
	LH Camshaft	Exhaust	45.8 mm (1.8031 in.)
	RH Camshaft	Intake	46.8 mm (1.8425 in.)
	RH Camshaft	Exhaust	45.8 mm (1.8031 in.)
Journal outer diameter	LH, RH camshaft	Intake	No. 1: 27.964-27.980 mm (1.1009-1.1016 in.) No .2,3,4: 23.954-23.970 mm (0.9430-0.9437 in.)
Journal outer diameter	LH, RH camshaft	Exhaust	No. 1: 27.964-27.980 mm (1.1009-1.1016 in.) No. 2,3,4: 23.954-23.970 mm (0.9430-0.9437 in.)
Bearing oil clearance	LH, RH camshaft	Intake	No. 1: 0.020-0.057 mm (0.0008-0.0022 in.) No. 2,3,4: 0.030-0.067 mm (0.0012-0.0026 in.)
Bearing oil clearance	LH, RH camshaft	Exhaust	No. 1: 0.020-0.057 mm (0.0008-0.0022 in.) No. 2,3,4: 0.030-0.067 mm (0.0012-0.0026 in.)
End play			0.02-0.18 mm (0.0008-0.0071 in.)
Valve
Valve length	Intake		105.27 mm (4.1445 in.)
Valve length	Exhaust		105.50 mm (4.1535 in.)
Stem outer diameter	Intake		5.465-5.480 mm (0.2151-0.2157 in.)
Stem outer diameter	Exhaust		5.458-5.470 mm (0.2149-0.2153 in.)
Face angle			45.25°-45.75°
Thickness of valve head (margin.)	Intake		1.56-1.86 mm (0.06142-0.07323 in.)
Thickness of valve head (margin.)	Exhaust		1.73-2.03 mm (0.06811-0.07992 in.)
Valve stem to valve guide clearance	Intake		0.020-0.047 mm (0.00078-0.00185 in.)	0.07 mm (0.00275 in.)
Valve stem to valve guide clearance	Exhaust		0.030-0.054 mm (0.00118-0.00212 in.)	0.09 mm (0.00354 in.)
Valve guide
Inner diameter	Intake		5.500-5.512 mm (0.2165-0.2170 in.)
Inner diameter	Exhaust		5.500-5.512 mm (0.2165-0.2170 in.)
Length	Intake		41.8-42.2 mm (1.6457-1.6614 in.)
Length	Exhaust		41.8-42.2 mm (1.6457-1.6614 in.)
Valve seat
Width of seat contact	Intake		1.15-1.45 mm (0.05118-0.05709 in.)
Width of seat contact	Exhaust		1.35-1.65 mm (0.05315-0.06496 in.)
Seat angle	Intake		44.75°-45.20°
Seat angle	Exhaust		44.75°-45.20°
Valve spring
Free length			43.86 mm (1.7267 in.)
Load			19.3 ± 0.8 kg/34.0 mm (42.7 ± 1.8 lb/1.3386 in.)
Load			42.3 ± 1.3 kg/24.2 mm (93.3 ± 2.9 lb/0.9527 in.)
Out of squareness			Less than 1.5°
MLA
MLA outer diameter	Intake		34.964-34.980 mm (1.3765-1.3772 in.)
MLA outer diameter	Exhaust		34.964-34.980 mm (1.3765-1.3772 in.)
Cylinder head tappet bore inner diameter	Intake		35.000-35.025 mm (1.3779-1.3789 in.)
Cylinder head tappet bore inner diameter	Exhaust		35.000-35.025 mm (1.3779-1.3789 in.)
MLA to tappet bore clearance	Intake		0.020-0.061 mm (0.0008-0.0024 in.)	0.07 mm (0.0027 in.)
MLA to tappet bore clearance	Exhaust		0.020-0.061 mm (0.0008-0.0024 in.)	0.07 mm (0.0027 in.)
Valve clearance
Intake			0.17-0.23 mm (0.0067-0.0090 in.)	0.10-0.30 mm (0.0039-0.0118 in.)
Exhaust			0.27-0.33 mm (0.0106-0.0129 in.)	0.20-0.40 mm (0.0078-0.0157 in.)
Cylinder block
Cylinder bore			96.00-96.03 mm (3.7795-3.7807 in.)
Flatness of gasket surface			Less than 0.05 mm (0.0019 in.) [Less than 0.02 mm (0.0008 in.) / 150 x 150]
Piston
Piston outer diameter			95.96-95.99 mm (3.7779-3.7791 in.)
Piston to cylinder clearance			0.03-0.05 mm (0.0012-0.0020 in.)
Ring groove width	No. 1 ring groove		1.22-1.24 mm (0.0480-0.0488 in.)	1.26 mm (0.0496 in.)
	No. 2 ring groove		1.22-1.24 mm (0.0480-0.0488 in.)	1.26 mm (0.0496 in.)
	Oil ring groove		2.01-2.03 mm (0.0791-0.0799 in.)	2.05 mm (0.0807 in.)
Piston ring
Side clearance	No. 1 ring		0.03-0.07 mm (0.0012-0.0027 in.)	0.1 mm (0.004 in.)
	No. 2 ring		0.03-0.07 mm (0.0012-0.0027 in.)	0.1 mm (0.004 in.)
	Oil ring		0.06-0.15 mm (0.0024-0.0059 in.)	0.2 mm (0.008 in.)
End gap	No. 1 ring		0.17-0.32 mm (0.0067-0.0126 in.)	0.6 mm (0.0236 in.)
	No. 2 ring		0.32-0.47 mm (0.0126-0.0185 in.)	0.7 mm (0.0275 in.)
	Oil ring		0.20-0.70 mm (0.0078-0.0275 in.)	0.8 mm (0.0315 in.)
Piston pin
Piston pin outer diameter			23.001-23.006 mm (0.9055-0.9057 in.)
Piston pin hole inner diameter			23.016-23.021 mm (0.9061-0.9063 in.)
Piston pin hole clearance			0.01-0.02 mm (0.0039-0.0078 in.)
Connecting rod small end inner diameter			22.974-22.985 mm (0.9045-0.9049 in.)
Connecting rod small end hole clearance			0.032--0.016 mm (-0.0012-0.0006 in.)
Connecting rod
Connecting rod big end inner diameter			58.000-58.018 mm (2.2834-2.2842 in.)
Connecting rod bearing oil clearance			0.038-0.056 mm (0.0015-0.0022 in.)
Side clearance			0.1-0.25 mm (0.0039-0.0098 in.)
Crankshaft
Main journal outer diameter			68.942-68.960 mm (2.7142-2.7149 in.)
Pin journal outer diameter			54.954-54.972 mm (2.1635-2.1642 in.)
Main bearing oil clearance			0.022-0.040 mm (0.0008-0.0016 in.)
End play			0.10-0.28 mm (0.0039-0.0110 in.)
Oil pump
Relief valve opening pressure			450-550 kPa (4.59-5.61 kgf/cm 2 , 65.28-79.79 psi)
Engine oil
Oil quantity (Total)			6.4L (6.76 U.S.qts, 5.63 Imp.qts)
Oil quantity (Oil pan)			5.5L (5.81 U.S.qts, 4.84 Imp.qts)
Oil quantity (Oil filter)			0.4L (0.42 U.S.qts, 0.35 Imp.qts)
Oil quantity (Drain and refill)			5.2L (5.49 U.S.qts, 4.58 Imp.qts)
Oil quality			Above SJ or SL
Oil pressure			130 kPa (1.32 kgf/cm 2 , 18.77 psi) [at 1000 RPM, 110°C (230°F)]
Cooling system
Cooling method			Forced circulation with electrical fan
Coolant quantity			8.6L (9.09 U.S.qts, 7.57 Imp.qts)
Thermostat	Type		Wax pellet type
	Opening temperature		82 ± 2°C (179.6 ± 35.6°F)
	Fully opened temperature		95°C (203°F)
	Full lift		10 mm (0.3937 in.)
Radiator cap	Main valve opening pressure		93.16-122.58 kPa (0.95-1.25 kg/cm 2 , 13.51-17.78 psi)
Radiator cap	Vacuum valve opening pressure		0.98-4.90 kPa (0.01-0.05 kg/cm 2 , 0.14-0.71 psi)
Water temperature sensor
Type			Thermistor type
Resistance	20°C (68°F)		2.31-2.59 Kohms
Resistance	80°C (176°F)		0.3222 Kohms

GENERAL SPECIFICATION

TIGHTENING TORQUE

Item	Quantity	N.m	Kgf.m
Crankshaft pulley bolt	1	284.2-303.8	29.0-31.0
Timing chain cover bolt B	17	18.62-21.56	1.9-2.2
Timing chain cover bolt C	4	9.80-11.76	1.0-1.2
Timing chain cover bolt D	1	58.80-68.80	6.0-7.0
Timing chain cover bolt E	1	58.80-68.80	6.0-7.0
Timing chain cover bolt F	2	24.50-26.46	2.5-2.7
Timing chain cover bolt G	4	21.56-23.52	2.2-2.4
Timing chain cover bolt H	1	9.80-11.76	1.0-1.2
Timing chain cover bolt I	1	9.80-11.76	1.0-1.2
Timing chain cover bolt J	1	9.80-11.76	1.0-1.2
Cam to cam guide bolt	4	9.80-11.76	1.0-1.2
Timing chain auto tensioner bolt	2	9.80-11.76	1.0-1.2
Timing chain auto tensioner nut	2	9.80-11.76	1.0-1.2
Timing chain guide bolt	4	19.60-24.50	2.0-2.5
Oil pump chain cover bolt	3	9.80-11.76	1.0-1.2
Oil pump chain tensioner bolt	1	9.80-11.76	1.0-1.2
Oil pump chain guide bolt	2	9.80-11.76	1.0-1.2
Oil pump chain sprocket bolt	1	18.62-21.56	1.9-2.2
Lower oil pan bolt	13	9.80-11.76	1.0-1.2
Drive belt auto tensioner bolt (M12)	1	96.04-99.96	9.8-10.2
Drive belt auto tensioner bolt (M8)	1	17.64-21.56	1.8-2.2
Drive belt idler bolt	1	53.90-57.82	5.5-5.9
OCV (oil control valve) bolt	2	9.80-11.76	1.0-1.2
Cylinder head bolt	16	39.2 + 120° + 90°	4.0 + 120° + 90°
Cylinder head bolt	1	18.62-23.52	1.9-2.4
CVVT & exhaust cam sprocket bolt	4	64.68-76.44	6.6-7.8
Camshaft bearing cap bolt	32	9.80-11.76	1.0-1.2
Cylinder head cover bolt	38	9.80-11.76	1.0-1.2
Connecting rod bearing bolt	12	19.60 + 90°	2.0 + 90°
Main bearing cap inner bolt (M11)	8	49.00 + 90°	5.0 + 90°
Main bearing cap outer bolt (M8)	8	19.60 + 120°	2.0 + 120°
Main bearing cap side bolt (M8)	6	29.40-31.36	3.0-3.2
Oil drain cover bolt	6	9.80-11.76	1.0-1.2
Rear oil seal case bolt	6	9.80-11.76	1.0-1.2
Baffle plate bolt	12	9.80-11.76	1.0-1.2
Upper oil pan bolt	16	9.80-11.76	1.0-1.2
Knock sensor bolt	2	15.68-23.52	1.6-2.4
Drive plate bolt	8	71.54-75.46	7.3-7.7
Oil filter cap		24.50	2.5
Oil drain bolt	1	34.30-44.10	3.5-4.5
Oil pump bolt	3	19.6-23.5	2.0-2.4
Oil filter body bolt	10	9.80-11.76	1.0-1.2
Oil filter body cover bolt	11	9.80-11.76	1.0-1.2
Water vent hose bolt	2	9.80-11.76	1.0-1.2
Water pump bolt (Timing chain cover bolt L)	1	21.56-26.46	2.2-2.7
Water pump bolt (Timing chain cover bolt K)	4	9.80-11.76	1.0-1.2
Water pump pulley bolt	4	7.84-9.80	0.8-1.0
Water temp, control nut	4	18.62-23.52	1.9-2.4
Water temp, control bolt	2	18.62-23.52	1.9-2.4
Water inlet pipe bolt	3	16.66-19.60	1.7-2.0
Air vent pipe bolt	2	9.80-11.76	1.0-1.2
Intake manifold bolt	6	18.62-23.52	1.9-2.4
Intake manifold nut	2	18.62-23.52	1.9-2.4
Surge tank bolt (M8 x 25)	3	18.62-23.52	1.9-2.4
Surge tank bolt (M6 x 106)	2	9.80-11.76	1.0-1.2
Surge tank nut	1	18.62-23.52	1.9-2.4
Breather pipe bolt	2	9.80-11.76	1.0-1.2
Surge tank bracket bolt rear (M10 x 18)	2	27.44-31.36	2.8-3.2
Surge tank bracket bolt front (M8 x 16)	2	18.62-23.52	1.9-2.4
ETC bracket bolt	2	15.68-25.48	1.6-2.6
Exhaust manifold nut	16	39.20-44.10	4.0-4.5
Heat protector bolt	8	3.9-5.9	0.4-0.6
Front muffler	2	39.20-58.80	4.0-6.0

TIGHTENING TORQUE

See also:
• FRONT SUSPENSION SYSTEM