Removal
Note. Removal of the thermostat would have an adverse effect, causing a lowering of cooling efficiency. Do not remove the thermostat, even if the engine tends to overheat.
Scheme 25
Scheme 26
- Drain engine coolant so its level is below thermostat.
- Disconnect the breather hose (A), ECM connector (B) and remove the air cleaner assembly (C).
- Remove the radiator lower hose (A).
- Remove water inlet fitting (A) and thermostat (B).
Scheme 27
Scheme 28
- Immerse the thermostat in water and gradually heat the water.
- Check the valve opening temperature. Valve opening temperature : 82°C (177°F) Full opening temperature : 95°C (205°F) If the valve opening temperature is not as specified, replace the thermostat.
- Check the valve lift. Valve lift : 8mm (0.3in.) or more at 95°C (205°F) If the valve lift is not as specified, replace the thermostat.
Scheme 29
Scheme 30
Scheme 31
- Place thermostat (B) in thermostat housing. NOTE: Install the thermostat with the jiggle valve upward.
- Install the water inlet fitting (A). Tightening torque : 14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft)
- Install the radiator lower hose (A).
- Install the air cleaner assembly (C) then connect the breather hose (A), ECM connector (B). Tightening torque : 7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8 ~ 8.7 lb-ft)
- Fill the engine coolant.
- Start the engine and check for leaks.
- Recheck the coolant level.