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Interior - Coupe: Removal & Installation Kia Forte I

Windows 82 illustrations ~2283 words

Floor Console Replacement

[M/T]

Note. When prying with a flat-up screwdriver, wrap it with protective tape, and apply protective tape around the related parts to prevent damage. Put on gloves to protect your hands.

Scheme 2

Scheme 2: Floor Console Replacement

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Scheme 3

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Scheme 4
  1. Using a screwdriver or remover, disconnect the boot (A).
  2. Using a screwdriver or remover, remove the console upper cover (A).
  3. Remove the parking brake cover (A).
  4. After loosening the console mounting screws, remove the floor console assembly (A).
  5. Installation is the reverse of removal. NOTE: Make sure the connector is plugged in properly. Replace any damaged clips.

[A/T]

Note. When prying with a flat-up screwdriver, wrap it with protective tape, and apply protective tape around the related parts to prevent damage. Put on gloves to protect your hands.

Scheme 5

Scheme 5

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Scheme 8
  1. Disconnect the cover (A).
  2. Remove the knob (A).
  3. Remove the parking brake cover (A).
  4. After loosening the console mounting screws, remove the floor console assembly (A).
  5. Installation is the reverse of removal. NOTE: Make sure the connector is plugged in properly. Replace any damaged clips.

Scheme 9

Scheme 9: Console Extensor Cover Replacement
  1. Remove the cover (A).
  2. Installation is the reverse of removal.

Scheme 10

Scheme 10: Components

Scheme 11

Scheme 11

Cluster Fascia Replacement

Note. When prying with a flat-up screwdriver, wrap it with protective tape, and apply protective tape around the related parts to prevent damage. Put on gloves to protect your hands.

Scheme 12

Scheme 12: Cluster Fascia Replacement

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Scheme 22
  1. Insert the Air Vent Remover (09840-1M100) into the air vent hole.
  2. Air vent remover (09840-1M100 (A)) should be aligned and hung at the end of air vent. CAUTION: To prevent the damage of air vent, air vent remover should be aligned and hung at the end of air vent.
  3. Remove the side air vent (B) by pulling the Air Vent Remover (A).
  4. Set the center air vent hole to the center by adjusting the knob.
  5. Open the center air vent by adjusting the knob.
  6. Insert the Air Vent Remover (09840-1M100) into the air vent hole.
  7. Air vent remover (09840-1M100 (A)) should be aligned and hung at the end of air vent.
  8. Remove the center air vent (B) by pulling the Air Vent Remover (A).
  9. After loosening the mounting screws, then remove the center fascia panel (A).
  10. Disconnect the connectors.
  11. Disconnect the connectors (A).
  12. Tilt the steering column down.
  13. After removing the screws, remove the upper shroud cover (A).
  14. After loosening the mounting screws, remove the cluster fascia panel (B).
  15. Disconnect the connector (C).
  16. After loosening the mounting screws, then remove the cluster fascia (A).
  17. Disconnect the connectors (A).
  18. Installation is the reverse the removal. NOTE: Make sure the connector is plugged in properly.

Center Fascia Panel Replacement

Note. When prying with a flat-up screwdriver, wrap it with protective tape, and apply protective tape around the related parts to prevent damage. Put on gloves to protect your hands.

Scheme 23

Scheme 23: Center Fascia Panel Replacement

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Scheme 28
  1. Set the air vent hole to the center by adjusting the knob.
  2. Open the air vent by adjusting the knob.
  3. Insert the Air Vent Remover (09840-1M100) into the air vent hole.
  4. Air vent remover (09840-1M100 (A)) should be aligned and hung at the end of air vent. CAUTION: To prevent the damage of air vent, air vent remover should be aligned and hung at the end of air vent.
  5. Remove the center air vent (B) by pulling the Air Vent Remover (A).
  6. After loosening the mounting screws, then remove the center fascia panel (A).
  7. Disconnect the connectors.
  8. Disconnect the heater control unit connector (A).
  9. Installation is the reverse of removal.

Scheme 29

Scheme 29: Lower Panel Replacement

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Scheme 30

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Scheme 31

Scheme 32

Scheme 32
  1. Remove the crash pad side cover (A).
  2. After loosening the crash pad lower panel mounting screws, then remove the lower panel (A).
  3. Disconnect the connector (A) and (B).
  4. Disconnect the connectors (A).
  5. Installation is the reverse of removal.

Scheme 33

Scheme 33: Audio Assembly Replacement

Scheme 34

Scheme 34
  1. Remove the center fascia panel.
  2. Disconnect the connectors.
  3. After loosening the audio assembly mounting screws, then remove the audio assembly (A).
  4. Installation is the reverse of removal. NOTE: Make sure the connector is plugged in properly.

Scheme 35

Scheme 35: Glove Box Replacement

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Scheme 38
  1. Crash pad side cover (A).
  2. Disconnect the damper (B) from the glove box (A).
  3. Disconnect the damper (C).
  4. Disconnect the pin (A), then remove the glove box (B).
  5. After loosening the mounting screws, then remove the glove box housing (A).
  6. Installation is the reverse of removal.

Crash Pad Replacement

Note. When prying with a flat-up screwdriver, wrap it with protective tape, and apply protective tape around the related parts to prevent damage. Put on gloves to protect your hands.

Scheme 39

Scheme 39: Crash Pad Replacement

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Scheme 46
  1. Remove the following items: Front seat Cluster fascia panel, cluster Audio assembly Glove box Crash pad side cover Front pillar trim
  2. Insert the air vent remover (09840-1M100) into the air vent hole.
  3. Air vent remover (09840-1M100 (A)) should be aligned and hung at the end of air vent. CAUTION: To prevent the damage of air vent, air vent remover should be aligned and hung at the end of air vent.
  4. Remove the side air vent (B) by pulling the air vent remover (A).
  5. Disconnect the passenger's air bag connector (A). Loosen the bolts (B).
  6. Remove the air bag module cover (A).
  7. Disconnect the connector (A).
  8. Remove the photo sensor (A).
  9. After loosening the mounting bolts and nuts, remove the crash pad (A).
  10. Installation is the reverse of removal. NOTE: Make sure the crash pad fits onto the guide pins correctly. Before tightening the bolts, make sure the crash pad wire harnesses are not pinched. Make sure the connectors are plugged in properly, and the antenna lead is connected properly. Enter the anti-theft code for the radio, then enter the customer's radio station presets.

Scheme 47

Scheme 47: Cowl Cross Bar Replacement

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Scheme 54
  1. Remove the front seat.
  2. Remove the floor console.
  3. Remove the crash pad.
  4. Remove the cowl top cover.
  5. Disconnect the connectors (A).
  6. Disconnect the connectors (A).
  7. Disconnect the air bag connectors (A).
  8. Disconnect the connector (A).
  9. Disconnect the connectors (A).
  10. Disconnect the connectors (A).
  11. Disconnect the connectors (A).
  12. After loosening the mounting bolts and nuts, remove the cowl cross bar (A).
  13. Installation is the reverse of removal.

Roof Trim Replacement

Note. When prying with a flat-tip screwdriver, wrap it with protective tape to prevent damage. Put on gloves to protect your hands.

Scheme 55

Scheme 55: Roof Trim Replacement

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Scheme 64
  1. Sunvisor Remove the sunvisor (A) and holder (B) from each side.
  2. Assist Handle Remove the covers (B), and remove the screws, then remove the assist handle (A).
  3. Overhead Console Lamp Remove the screw. Pull out the roof console (A). Disconnect the connectors (B).
  4. Lamp Pull out the room lamp (B). Disconnect the connector.
  5. Remove the hands free mic (A).
  6. Disconnect the connector (A).
  7. Disconnect the connector (A).
  8. Disconnect the connector (D).
  9. Remove the roof trim (A).
  10. Installation is the reverse of removal. NOTE: Replace any damaged clips.

Scheme 65

Scheme 65: Components

Door Scuff Trim Replacement

Note. Put on gloves to protect your hands. When prying with a flat-tip screwdriver, wrap it with protective tape to prevent damage. Take care not to bend or scratch the trim and panels.

Scheme 66

Scheme 66: Door Scuff Trim Replacement
  1. Remove the door scuff trim (A).
  2. Installation is the reverse of removal.

Front Pillar Trim Replacement

Note. Put on gloves to protect your hands. When prying with a flat-tip screwdriver, wrap it with protective tape to prevent damage. Take care not to bend or scratch the trim and panels.

Scheme 67

Scheme 67: Front Pillar Trim Replacement
  1. After loosening the mounting screw, then remove the front pillar trim (A).
  2. Installation is the reverse of removal. NOTE: Replace any damaged clips.

Center Pillar Trim Replacement

Note. Put on gloves to protect your hands. When prying with a flat-tip screwdriver, wrap it with protective tape to prevent damage. Take care not to bend or scratch the trim and panels.

Scheme 68

Scheme 68: Center Pillar Trim Replacement
  1. Remove the door scuff trim.
  2. Remove the luggage side trim.
  3. After loosening the mounting screws, then remove the center upper pillar trim (B).
  4. Installation is the reverse of removal. NOTE: Replace any damaged clips.

Rear Pillar Trim Replacement

Note. Put on gloves to protect your hands. When prying with a flat-tip screwdrivers, wrap it with protective tape to prevent damage. Take care not to bend or scratch the trim and panels.

Scheme 69

Scheme 69: Rear Pillar Trim Replacement
  1. Remove the door scuff trim.
  2. Remove the luggage side trim.
  3. After loosening the mounting screw, then remove the rear pillar trim (B).
  4. Installation is the reverse of removal. NOTE: Replace any damaged clips.

Package Tray Trim Replacement

Note. Put on gloves to protect your hands. When prying with a flat-tip screwdrivers, wrap it with protective tape to prevent damage. Take care not to bend or scratch the trim and panels.

Scheme 70

Scheme 70: Package Tray Trim Replacement

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Scheme 72
  1. Remove the rear seat assembly.
  2. Remove the door scuff trim.
  3. After loosening the mounting clips, then remove the luggage side trim (A).
  4. After loosening the mounting screw, then remove the rear pillar trim (B).
  5. After loosening the mounting clips, then remove the package tray trim (A).
  6. Installation is the reverse of removal.

Trunk Trim Replacement

Note. Put on gloves to protect your hands. When prying with a flat-tip screwdriver, wrap it with protective tape to prevent damage. Take care not to bend or scratch the trim and Panels.

Scheme 73

Scheme 73: Trunk Trim Replacement
  1. Remove the trunk lid trim
  2. Installation is the reverse of removal. NOTE: Replace any damaged clips.

Scheme 74

Scheme 74: Components

Removal

Note. Put on gloves to protect your hands. Use seat covers to avoid damaging any surfaces.

Scheme 75

Scheme 75: Removal

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Scheme 77
  1. Remove the following items. Front pillar trim, both sides. Windshield wiper arms and cowl cover (Refer to page «WINDSHIELD WIPER/WASHER»(ref-362280) ).
  2. Remove the windshield glass molding (A) from the edge of the windshield (B). If necessary, cut the molding with a utility knife.
  3. Remove the spacer.
  4. Cut out the windshield sealant using the sealant cutting tool 09861-31100 (A).
  5. Remove the windshield (A) carefully using the glass holder (B).

Scheme 78

Scheme 78: Installation

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Scheme 83
  1. With a scraper, scrape the old adhesive smooth to a thickness of about 2mm (0.08 in.) on the bonding surface around the entire windshield opening flange: Do not scrape down to the painted surface of the body; damaged paint will interfere with proper bonding. Remove the rubber dam and fasteners from the body. Mask off surrounding surfaces before painting.
  2. Clean the bonding surface with a sponge dampened in alcohol. After cleaning, keep oil, grease and water from getting on the clean surface.
  3. Apply the glass primer (A) to the side of the windshield glass edge and stick the both-sided adhesive tape on the inside of molding (B).
  4. When attaching the molding, make it in line (D) with the windshield glass and attach the windshield glass pad (E) to the designated place.
  5. Install the spacer (A). Install the windshield glass (B) temporarily, making sure to position it in the center, and then make an alignment mark (C).
  6. Remove the windshield.
  7. With a sponge, apply a light coat of body primer to the original adhesive remaining around the windshield opening flange. Let the body primer dry for at least 10 minutes. Do not apply glass primer to the body, and be careful not to mix up glass and body primer sponges. Never touch the primed surfaces with your hands. Mask off the dashboard before painting the flange.
  8. Apply a light coat of glass primer to the outside of the fasteners. NOTE: Never touch the primed surface with your hand. If you do, the adhesive may not bond to the glass properly, causing a leak after the windshield glass is installed. Do not apply body primer to the glass. Keep water, dust, and abrasive materials away from the primer.
  9. Pack adhesive into the cartridge without air pockets to ensure continuous delivery. Put the cartridge in a caulking gun, and run a bead of adhesive (A) around the edge of the windshield (B) between the fastener and molding see scheme 84 Apply the adhesive within 30 minutes after applying the glass primer. Make a slightly thicker bead at each corner.
  10. Use suction cups (A) to hold the windshield over the opening, align it with the alignment mark (B) made in step 5, and set it down on the adhesive. Lightly push on the windshield until its edges are fully seated on the adhesive all the way around. Do not open or close the doors until the adhesive is dry.
  11. Scrape or wipe the excess adhesive off with a putty knife or towel. To remove adhesive from a painted surface or the windshield, wipe with a soft shop towel dampened with alcohol.
  12. Let the adhesive dry for at least one hour, then spray water over the windshield and check for leaks. Mark leaking areas, and let the windshield dry, then seal with sealant: Let the vehicle stand for at least four hours after windshield installation. If the vehicle has to be used within the first four, it must be driven slowly. Keep the windshield dry for the first hour after installation.
  13. Reinstall all remaining removed parts. Install the rearview mirror after the adhesive has dried thoroughly. Advise the customer not to do the following things for two the three days: Slam the door with all the windows rolled up. Twist the body excessively (such as when going in and out of driveways at an angle or driving over rough, uneven roads)