INSTALLATION
- Install ignition coil capacitor (2) and bolt (3), tighten bolt to 10 N.m (88.5 ft. lbs.).
- Connect electrical connector (1).
- Connect the negative battery cable, tighten the nut to 5 N.m (45 in. lbs.).
Scheme 23
| WARNING | The direct ignition system generates approximately 40, 000 volts. Personal injury could result from contact with this system. |
The ignition coil is mounted on the valve cover.
REMOVAL
The electronic ignition coil attaches directly to the valve cover.
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Scheme 25
- Remove the negative battery cable.
- Disconnect electrical connector from ignition coil.
- Remove ignition coil mounting bolts.
- Remove ignition coil.
- Install ignition coil.
- Tighten bolt to 9 N.m (79.5 in. lbs.).
- Connect electrical connectors and lock.
- Install the negative battery cable.
Scheme 26
| WARNING | Disconnect and isolate the battery negative (ground) cable before beginning steering wheel removal or installation. Allow the front airbag system capacitor to discharge for two minutes before removing the steering wheel or any front airbag system component. This will disable the front airbag system. Failure to disconnect the battery could result in accidental front airbag module deployment and possible personal injury. Do not place a non-deployed airbag face down on a hard surface as the airbag will propel into the air if accidentally deployed, and could result in serious or fatal injury. |
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Scheme 31
- Remove air cleaner fresh air duct (2) and disconnect and isolate negative battery cable at battery. Refer to «BATTERY, REMOVAL»(ref-612722-S13845710952014043000000) .
- Remove upper (1) and lower (2) steering column shrouds. Refer to «SHROUD, STEERING COLUMN, UPPER, REMOVAL»(ref-612706-S23622087712014043000000) and «SHROUD, STEERING COLUMN, LOWER, REMOVAL»(ref-612706-S30441505572014043000000) .
- Remove steering column opening cover. Refer to «COVER, STEERING COLUMN OPENING, REMOVAL»(ref-612710-S04343336862014043000000) .
- Remove the screw (2) that secures the right multi-function switch (1) to the mounting bracket integral to the right side of the clockspring (3) on the steering column.
- Slide the switch away from the clockspring far enough to disengage the slide tab on the bottom of the switch housing from the channel formation in the mounting bracket. Position the multi-function switch (1) aside.
- Position steering column to the full down position.
- Position ignition key to the RUN position.
- Remove screw (1) fastening the SKREEM/WCM (2) to the lock cylinder housing (3).
- Unhook the SKREEM/WCM (2) retainer fingers from the lock cylinder housing (3) and position the SKREEM/WCM (2) back on the lock cylinder housing (3).
- Insert an appropriate tool into the slot (1) formed into the lock cylinder housing. Depress the key cylinder retaining tab.
- Pull key cylinder (3) and key (2) straight out of the lock cylinder housing as one unit.
- Place actuator in the lock cylinder housing to the RUN position (if not already there).
- Insert key into key cylinder and turn key cylinder to the RUN position.
- Align the retaining tab on the key cylinder with the slot in the top of the lock cylinder housing.
- Slide key cylinder into the lock cylinder housing until key cylinder retaining tab locks the cylinder into place.
- Rotate key back and forth (OFF to START), then remove and reinstall it, making sure key cylinder and lock cylinder housing operate properly.
- Slide the ring of SKREEM/WCM (2) over lock cylinder housing (3) and engage the retainer fingers in the recesses formed on the lock cylinder housing.
- Install screw (1) fastening the SKREEM/WCM (2) to lock cylinder housing (3). Tighten screw to 2.5 N.m (22 in. lbs.).
- Install and tighten the screw (2) that secures the mounting tab on the back of the right multi-function switch (1) to the mounting bracket on the clockspring (3).
- Install steering column opening cover. Refer to «COVER, STEERING COLUMN OPENING, INSTALLATION»(ref-612710-S31488021622014043000000) .
- Install upper (1) and lower (2) steering column shrouds. Refer to «SHROUD, STEERING COLUMN, UPPER, INSTALLATION»(ref-612706-S21761686782014043000000) and «SHROUD, STEERING COLUMN, LOWER, INSTALLATION»(ref-612706-S37011542312014043000000) .
- Install air cleaner fresh air duct (2) and disconnect and isolate negative battery cable at battery. Refer to «BATTERY, INSTALLATION»(ref-612722-S16925041752014043000000) .
- Check operation of all steering column mounted components.
- Install the glow plug module (1). Tighten bolt to 9 N.m (80 in. lbs.).
- Connect the power supply harness connector (3) to the glow plug module (2).
- Connect the glow plug harness connector (1).
- Connect the fuel lines.
- Install the air cleaner assembly. Refer to «BODY, AIR CLEANER, INSTALLATION»(ref-612696-S04649906092014043000000) , Diesel .
- Connect the negative battery cable.
Scheme 32
Glow plugs are used to help start a cold or cool engine. The glow plugs will heat up and glow to heat the combustion chamber of each cylinder. An individual glow plug is used for each cylinder. Each glow plug is threaded into the cylinder head below the cylinder head cover.
- Clean glow plug bay and install glow plug.
- Install glow plugs (1). Tighten glow plugs to 11 N.m (97 in. lbs.).
- Connect glow plug wire harness connector (1).
- Connect the glow plug four way harness connector.
- Position the wire harness (2) and push down to lock tabs (1).
- Connect the fuel rail pressure sensor harness connector (2).
- Install engine cover.
- Connect the negative battery cable.
- Install air inlet duct (2) and lock the quarter turn lock tabs (1).
The knock sensor bolts into the side of the cylinder block in front of the starter under the intake manifold.
- Attach electrical connector to knock sensor.
- Install knock sensor. Tighten knock sensor bolt to 20 N.m (177 in. lbs.). Over or under tightening effects knock sensor performance, possibly causing improper spark control.
- Connect the negative battery cable.
Scheme 33
Variable valve timing solenoid assembly. The solenoid receives pulse width modulation signal and the current is controlled within 0 ma to 1000 ma. The spool position is controllable at any position to control supply of oil between the advance and retard ports.
| CAUTION | Handle the spark plugs with care. Do not drop or force the spark plugs into the wells, damage to the electrodes and/or porcelain body may occur. Always start each spark plug by hand in order to avoid cross-threading the spark plug in the cylinder head. Always tighten spark plugs to the specified torque. Too much or not enough torque will cause damage to the cylinder head and/or spark plug and may lead to poor engine performance. |
- Install each spark plug to the cylinder head. Tighten spark plugs to 27 N.m (20 ft. lbs.).
- Install ignition coil onto spark plug.
- Install ignition coil mounting bolt. Tighten to 9 N.m (79.5 in. lbs.).
- Connect ignition coil electrical connectors.
- Connect the negative battery cable.
| WARNING | Disconnect and isolate the battery negative (ground) cable before beginning steering wheel removal or installation. Allow the front airbag system capacitor to discharge for two minutes before removing the steering wheel or any front airbag system component. This will disable the front airbag system. Failure to disconnect the battery could result in accidental front airbag module deployment and possible personal injury. Do not place a non-deployed airbag face down on a hard surface as the airbag will propel into the air if accidentally deployed, and could result in serious or fatal injury. |
Scheme 34
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- Remove air cleaner fresh air duct (2) and disconnect and isolate negative battery cable at battery. Refer to «BATTERY, REMOVAL»(ref-612722-S13845710952014043000000) .
- Remove upper (1) and lower (2) steering column shrouds. Refer to «SHROUD, STEERING COLUMN, UPPER, REMOVAL»(ref-612706-S23622087712014043000000) and «SHROUD, STEERING COLUMN, LOWER, REMOVAL»(ref-612706-S30441505572014043000000) .
- Position steering column to the full down position.
- Position ignition key to the RUN position.
- Disconnect the ignition switch electrical connector.
- Remove the ignition module mounting screw (1). CAUTION: Extreme care must be taken when removing the ignition switch. The detent pin (3) located in the ignition cylinder housing is very delicate. Excessive force used when removing the ignition switch can cause this part to break. The ignition cylinder housing will need to be replace if this occurs.
- Gently pull ignition module (1) straight out and off the retaining tabs (2) located on the lock cylinder housing.
- Pay close attention not to damage the detent pin in the lock cylinder housing when removing the ignition switch. Gently rotate the ignition switch counter - clockwise until the part of the ignition switch where the electrical connector (1) plugs in clears the tilt lever (2) as shown in illustration. Remove the ignition switch from the lock cylinder housing.
| CAUTION | Carefully install the ignition switch to the slotted detent pin. If installed forcefully the detent pin will break the ignition cylinder lock housing will have to be replaced. |
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- Pay close attention not to damage the detent pin in the lock cylinder housing when installing the ignition switch Position the ignition switch (1) as shown in illustration in order to clear the tilt lever (2).
- Ensure the ignition module is in the RUN position and the actuator shaft in the lock housing is in the RUN position.
- Align the ignition switch (1) with the detent pin (3), and retaining tabs (2) located on the lock cylinder housing. Carefully install the module, snapping it into place over the retaining tabs. Make sure the ignition switch is fully seated.
- Install the ignition module (2) mounting screw (1). Tighten the screw to 2 N.m (18 in. lbs.).
- Connect the ignition switch electrical connector.
- Install upper (1) and lower (2) steering column shrouds. Refer to «SHROUD, STEERING COLUMN, UPPER, INSTALLATION»(ref-612706-S21761686782014043000000) and «SHROUD, STEERING COLUMN, LOWER, INSTALLATION»(ref-612706-S37011542312014043000000) .
- Install air cleaner fresh air duct (2) and disconnect and isolate negative battery cable at battery. Refer to «BATTERY, INSTALLATION»(ref-612722-S16925041752014043000000) .
- Check operation of all steering column mounted components.