Specifications
| Description | Nm |
|---|---|
| Air cleaner retaining bolt | 8 |
| Charge air cooler intake assembly retaining bolts | 21 |
| Supercharger outlet pipe to charge air cooler intake assembly retaining bolts | 21 |
| Supercharger outlet pipe retaining bolts | 10 |
| Supercharger retaining bolts | 24 |
| Throttle body elbow retaining bolts | 24 |
| Throttle body elbow lower retaining bracket retaining bolts | 20 |
| Exhaust gas recirculation (EGR) valve retaining bolts | 10 |
| Exhaust manifold to EGR valve tube retaining bolts | 21 |
| Exhaust manifold to EGR valve tube retaining nuts | 21 |
| Thermostat housing retaining bolts | 10 |
| Throttle body intake hose retaining clip | 5 |
Torque Specifications
Scheme 1
| Item Number | Description |
|---|---|
| 1 | Air cleaner outlet pipe |
| 2 | Air cleaner |
| 3 | Additional air inlet actuator - vehicles fitted with supercharger |
| 4 | Air cleaner intake pipe |
Scheme 2
| Item Number | Description |
|---|---|
| 1 | Charge air cooler |
| 2 | Throttle body elbow |
| 3 | Charge air cooler |
| 4 | Supercharger outlet pipe |
| 5 | Supercharger |
Air is supplied to the supercharger via the air cleaner intake pipe, air cleaner, air cleaner outlet pipe, throttle body and throttle body elbow. The supercharger delivers pressurized air to two separate charge air coolers, each being mounted on the cylinders it supplies. Pressurized cooled air is fed from the charge air coolers directly into each intake port. The air cleaner outlet pipe differs from the normally aspirated by having tuned resonators to reduce intake air noise levels. An intake air temperature (IAT) sensor is fitted at the outlet of the right-hand charge air cooler. The IAT sensor provides an input to the engine control module (ECM). Refer to Electronic Engine Controls . The intake elbow directs the metered airflow from the throttle body outlet (underside of the throttle body) into the intake of the supercharger. The supercharger by-pass valve assembly is part of the intake elbow. The butterfly valve inside the assembly is opened by a diaphragm actuator operated by vacuum feed from the elbow. At closed or partially open throttle positions, the butterfly valve opens, allowing the airflow from the two charge air cooler inlets to be directed back to the supercharger inlet. This action inhibits the supercharging effect and reduces engine torque. Progressive opening of the throttle causes the by-pass valve to gradually close.
Supercharger
The supercharger is attached to the three mounting bosses between the two cylinder heads. The supercharger has a filled for life internal lubrication system. The supercharger is positively aligned with the drive belt by a doweled mounting bracket.
Charge Air Cooler
Each cylinder bank is fitted with a charge air cooler which supplies pressurized air to the four cylinders. The intake ports to the two charge air coolers are connected to the supercharger via the supercharger outlet pipe consisting of adjustable metal ducts with bonded rubber seals. The charge air coolers are water cooled via a radiator and water pump. Refer to Engine Cooling or Supercharger Cooling .