Specifications
| Description | Nm |
|---|---|
| Exhaust gas recirculation (EGR) valve to intake manifold retaining bolts | 10 |
| EGR valve tube to EGR valve retaining bolts | 21 |
| Exhaust manifold to EGR valve tube retaining nuts | 21 |
Torque Specifications
| Description | Nm |
|---|---|
| Exhaust gas recirculation (EGR) valve to intake manifold retaining bolts - Vehicles with 4.2L engine | 10 |
| EGR valve tube to EGR valve retaining bolts - Vehicles with 4.2L engine | 21 |
| Exhaust manifold to EGR valve tube retaining nuts - Vehicles with 4.2L engine | 21 |
| Secondary air injection (AIR) control valve to exhaust manifold tube retaining nuts | 35 |
| AIR control valve to exhaust manifold tube to exhaust manifold adaptor | 35 |
| Exhaust manifold blanking plug - Vehicles without AIR | 35 |
| AIR control valve bracket retaining bolt - Vehicles with 3.0L engine | 8 |
| AIR control valve bracket retaining nut - Vehicles with 3.0L engine | 8 |
| AIR control valve retaining bolts - Vehicles with 4.2L engine | 25 |
| AIR pump retaining nuts | 9 |
| AIR pump retaining bolt | 9 |
| AIR vacuum reservoir retaining nut | 5 |
| AIR vacuum reservoir retaining bolt | 5 |
Torque Specifications
AIR Pressure Sensor - North American specification vehicles only
The AIR system is monitored by measuring the system pressure by using the AIR pressure sensor at several instances during its cycle of operation.
The AIR system pressure is measured before operation of the AIR pump. The AIR pump is then switched on and with a one second delay, the AIR switching valve is opened. After a stabilizing period, the system pressure is measured again, this time by taking the average of a one second duration of readings, and normalizing for variations in battery voltage and atmospheric pressure. If the system pressure measured at this time has not risen enough with respect to the initial AIR pressure reading then a failure will be flagged.
A second pressure measurement is made after the requirement for AIR into the exhaust system has expired, but continuing on from the same period of AIR pump operation, i.e. the pump is left running, against a closed AIR switching valve. Again this pressure measurement is the average of a one second duration of readings normalized for variations in battery voltage and atmospheric pressure. If the system pressure measured at this time has not risen enough or has risen too much with respect to the system pressure during normal operation of AIR then a failure will be flagged.
A final pressure reading is taken after the AIR system has been switched off to ensure the system shuts down.
Pinpoint Test C: (N/A FEDERAL SPECIFICATION ONLY) CHECK THE SECONDARY AIR INJECTION MAP SENSOR CIRCUITS
Pinpoint Test C
- Key off.
- Disconnect the secondary air injection MAP sensor electrical connector, FH312.
- Measure the resistance between
- Secondary air injection MAP sensor connector FH312, harness side Battery Pin 01 Negative terminal
- Measure the resistance between
- Secondary air injection MAP sensor connector FH312, harness side Battery Pin 01 Positive terminal
- Measure the resistance between
- Secondary air injection MAP sensor connector FH312, harness side Battery Pin 02 Negative terminal
- Measure the resistance between
- Secondary air injection MAP sensor connector FH312, harness side Battery Pin 02 Positive terminal
- Disconnect the ECM electrical connector, FH300.
- Measure the resistance between
- Secondary air injection MAP sensor connector FH312, harness side ECM connector FH300, harness side Pin 01 Pin 19
- Measure the resistance between
- Secondary air injection MAP sensor connector FH312, harness side ECM connector FH300, harness side Pin 02 Pin 13
- Measure the resistance between
- Secondary air injection MAP sensor connector FH312, harness side ECM connector FH300, harness side Pin 03 Pin 07
Pinpoint Test C
- Key off.
- Disconnect the secondary air injection MAP sensor electrical connector, FH312.
- Measure the resistance between
- Secondary air injection MAP sensor connector FH312, harness side Battery Pin 01 Negative terminal
- Measure the resistance between
- Secondary air injection MAP sensor connector FH312, harness side Battery Pin 01 Positive terminal
- Measure the resistance between
- Secondary air injection MAP sensor connector FH312, harness side Battery Pin 02 Negative terminal
- Measure the resistance between
- Secondary air injection MAP sensor connector FH312, harness side Battery Pin 02 Positive terminal
- Disconnect the ECM electrical connector, FH300.
- Measure the resistance between
- Secondary air injection MAP sensor connector FH312, harness side ECM connector FH300, harness side Pin 01 Pin 19
- Measure the resistance between
- Secondary air injection MAP sensor connector FH312, harness side ECM connector FH300, harness side Pin 02 Pin 13
- Measure the resistance between
- Secondary air injection MAP sensor connector FH312, harness side ECM connector FH300, harness side Pin 03 Pin 07