Torque Specifications
| Description | N.m |
|---|---|
| Rear Axle Crossmember Retaining Bolts | 103 |
| Front Axle Crossmember Retaining Bolts | 100 |
TORQUE SPECIFICATIONS
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- Raise and support the vehicle. For additional information, refer to «JACKING & HOISTING»(ref-162814-S18052796662004061100000) .
- Remove the rear exhaust heatshield.
- Install the underbody drop arms. Make sure the drop arms are vertical using the spirit levels provided.
- Install the transducer fixing bracket.
- Using a digital inclinometer fitted to the transducer bracket, measure the incline of the vehicle. A positive inclinometer reading indicates the vehicle is leaning towards the right-hand side when viewed from the front of the vehicle. A negative inclinometer reading indicates the vehicle is leaning towards the left-hand side when viewed from the front of the vehicle.
- Input the digital inclinometer reading and the vehicle VIN number in to the entry information data box on the control panel.
- Install the underbody alignment transducer to the right-hand side. Make sure the transducer is secured correctly. Do not over tighten the transducer nut. The transducer should be able to rotate freely.
- Press the zero button on the control panel when the transducer wire is fully retracted
- Using the alignment transducer carry out your first reading. Connect the transducer cable to the first drop arm and press the MEASURE button.
- Repeat the above step for every drop arm in the correct order.
- Move the underbody alignment transducer to the opposite side of the underbody transducer bracket.
- Repeat the measurement process for each drop arm in order.
- View the test results to see if the vehicle has passed of failed.
- If the vehicle fails the alignment test adjust as necessary.
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The drop arm readings must be carried out in the correct order. The control panel will display the correct drop arm and it's color which needs to be tested. The correct order is shown below
Install the transducer to the right-hand side of the mounting bracket.
- Measure the distance between the transducer and the RED drop arm.
- Measure the distance between the transducer and the BLACK drop arm.
- Measure the distance between the transducer and the BLUE drop arm.
- Measure the distance between the transducer and the GREEN drop arm.
- Measure the distance between the transducer and the PURPLE drop arm. Install the transducer to the left-hand side of the mounting bracket.
- Measure the distance between the transducer and the RED drop arm.
- Measure the distance between the transducer and the BLACK drop arm.
- Measure the distance between the transducer and the BLUE drop arm.
- Measure the distance between the transducer and the GREEN drop arm.
- Measure the distance between the transducer and the PURPLE drop arm.
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- Install the special tool.
- Remove the intake manifold retaining bracket. Remove the retaining nuts and bolt. (1) Remove the intake manifold retaining bracket. (2)
- Remove the oil level indicator and tube. Remove and discard the O-ring seal.
- Loosen the exhaust manifold retaining nut.
- Install the special tool to the exhaust manifold. Install the retaining bolt.
- Install the retaining bolt.
- Install the special tool support bars to the special tool.
- Install the special tool.
- Raise and support the vehicle. For additional information, refer to «JACKING & HOISTING»(ref-162814-S18052796662004061100000) .
- Disconnect the steering gear electrical connector.
- Disconnect the steering gear electrical connector.
- Detach the steering gear. Remove the retaining bolts.
- Detach the lower arm.
- Remove the engine mount lower retaining nuts.
- Remove the front axle crossmember.
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- Install the front axle crossmember. Tighten to 100 N.m.
- Install the engine mount lower retaining nuts. Tighten to 67 N.m.
- Carry out the camber and castor adjustment. For additional information, refer to «WHEEL ALIGNMENT PROCEDURES»(ref-162814-S01220859272004061100000) .
- Connect the steering gear electrical connector.
- Connect the steering gear electrical connector.
- Lower the vehicle.
- Remove the special tool support bars from the special tool.
- Remove the retaining bolt.
- Remove the special tool from the exhaust manifold. Remove the retaining bolt.
- Install the exhaust manifold retaining nut. Tighten to 20 N.m.
- Install the oil level indicator and tube. Tighten to 10 N.m.
- Install the intake manifold retaining bracket. Attach the engine wiring harness. Install the intake manifold retaining bracket. Tighten the intake manifold retaining bracket retaining bolt to 10 N.m. (1) Tighten the intake manifold retaining bracket retaining nuts to 6 N.m. (2)
- Remove the special tool.
- Remove the special tool.
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- Disconnect the battery ground cable.
- Remove the exhaust rear section.
- Remove the fuel pipe.
- Release the left and right-hand parking brake cable tension.
- Unclip the left and right-hand parking brake cable guides.
- Detach the left and right-hand brake cable retaining brackets.
- Detach the handbrake cables, conduit and equalizer.
- Using the special tool, detach the hand brake cables from the crossmember.
- Remove the differential. For additional information, refer to «AXLE ASSEMBLY»(ref-199526-S39582564232005101900000) .
- Remove the upper suspension arm. For additional information, refer to «UPPER ARM»(ref-199521-S03968045242005101900000) .
- Remove the lower suspension arm. For additional information, refer to «LOWER ARM»(ref-199521-S01417265632005101900000) .
- Remove the crossmember.