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Engine - 3.2L & 3.5L V6: Specifications Isuzu Rodeo II

Mechanical 3 illustrations

Crankcase Capacity

Crankcase capacity is 5.6 qts. (5.3L) with oil filter change.

TORQUE SPECIFICATIONS

ApplicationFt. Lbs. (N.m)
Axle Housing Mounting Bolt
Step 161 (83)
Step 2112 (152)
Camshaft Idler Pulley Bolt31 (42)
Camshaft Sprocket Bolt41 (55)
Camshaft Timing Chain Tensioner Bolt14 (19)
Common Chamber Duct Bolt17 (23)
Connecting Rod Nut40 (54)
Coolant Manifold Bolt14 (19)
Crankshaft Pulley Bolt123 (167)
Cylinder Head Bolt (1)
M815 (20)
M1147 (64)
DIS Module Assembly Bolt14 (19)
Engine Hanger
Bolt15 (20)
Nut42 (57)
Engine-To-Transmission Bolt56 (76)
EGR Valve Bolt (Manifold Side)21 (29)
Exhaust Manifold
Bolt21 (29)
Nut42 (57)
Exhaust Pipe
Bolt & Nut32 (43)
Stud Nut49 (67)
Fan Pulley Bolt16 (22)
Flywheel Bolt40 (54)
Front Plate Bolt (Timing Belt)14 (19)
Heater Pipe Bolt15 (20)
Idler Arm Retaining Bolt33 (44)
Lock Plate Bolt58-65 (79-88)
Lower Intake Manifold Bolt18 (24)
Main Bearing Cap Bolt (2)29 (39)
Main Bearing Cap Side Bolt (2)29 (39)
Mount-To-Chassis Bolt30 (41)
Oil Cooler Bolt19 (26)
Oil Gallery Retaining Bolt
Step 122 (30)
Step 2Additional 55-65 Degrees
Oil Pan Drain Plug58 (78)
Oil Pump Assembly-To-Cylinder Block Bolt13 (18)
Oil Pump Strainer Bolt16 (22)
Pitman Arm Nut159 (216)
Power Steering Pump Bolt34 (46)
Rear Crankshaft Seal Retainer Bolt13 (18)
Spark Plug13 (18)
Suspension Crossmember Bolt58 (79)
Throttle Body Bolt14 (19)
Timing Belt Cover Bolt13 (18)
Timing Belt Tensioner Pulley Bolt32 (43)
Timing Belt Tensioner Pusher Bolt14 (19)
Upper Intake Manifold Bolt18 (24)
Water Pump Bolt (3)18 (24)
INCH Lbs. (N.m)
Camshaft Thrust Plate Bolt89 (10)
Camshaft Tower Bolt89 (10)
Cooling Fan Assembly Nut71 (8)
Cylinder Head Cover Bolt80 (9)
EGR Valve Bolt (Valve Side)71 (8)
Ignition Coil35 (4)
Oil Pan Bolt89 (10)
Oil Pump Cover Bolt89 (10)
Oil Pump Relief Valve Plug71 (8)
(1) Tighten cylinder head bolts in sequence. (Scheme 1) (2) Tighten main bearing bolts in sequence. (Scheme 3) (3) Tighten bolts in sequence. (Scheme 2)
(1)Tighten cylinder head bolts in sequence. (Scheme 1)
(2)Tighten main bearing bolts in sequence. (Scheme 3)
(3)Tighten bolts in sequence. (Scheme 2)

TORQUE SPECIFICATIONS

Scheme 1

Scheme 1: CYLINDER HEAD BOLT TIGHTENING SEQUENCE
Scheme 1: CYLINDER HEAD BOLT TIGHTENING SEQUENCE

Scheme 2

Scheme 2: WATER PUMP BOLT TIGHTENING SEQUENCE
Scheme 2: WATER PUMP BOLT TIGHTENING SEQUENCE

Scheme 3

Scheme 3: MAIN BEARING BOLT INSTALLATION SEQUENCE
Scheme 3: MAIN BEARING BOLT INSTALLATION SEQUENCE

GENERAL SPECIFICATIONS

ApplicationSpecification
3.2L
Displacement193 Cu. In. (3.2L)
Bore3.68" (93.4 mm)
Stroke3.03" (77 mm)
Compression Ratio9.0:1
Fuel SystemSFI
3.5L
Displacement214 Cu. In. (3.5L)
Bore3.68" (93.4 mm)
Stroke3.35" (85 mm)
Compression Ratio9.1:1
Fuel SystemSFI

GENERAL SPECIFICATIONS

CRANKSHAFT, MAIN BEARINGS & CONNECTING ROD BEARINGS SPECIFICATIONS

ApplicationIn. (mm)
Crankshaft
End Play.012 (.30)
Runout.002 (.04)
Main Bearings
Journal Diameter2.5165-2.5170 (63.918-63.933)
Journal Out-Of-Round.0016 (.040)
Journal Taper.0002 (.005)
Oil Clearance.0010-.0019 (.025-.048)
Connecting Rod Bearings
Journal Diameter2.1229-2.1235 (53.922-53.937)
Journal Out-Of-Round.0002 (.005)
Journal Taper.0002 (.005)
Oil Clearance.0010-.0023 (.025-.058)
Thrust Clearance
Standard.0024-.0094 (.061-.239)
Limit.0118 (.300)

CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS

CONNECTING RODS SPECIFICATIONS

ApplicationIn. (mm)
Big End Bore Diameter (1)
Size Mark "A"2.2439-2.2441 (56.994-57.000)
Size Mark "B"2.2436-2.2439 (56.988-56.994)
Size Mark "C"2.2434-2.2436 (56.982-56.988)
Maximum Bend (2).0059 (.15)
Maximum Twist (2).0078 (.20)
Side Play.006-.014 (.16-.35)
(1) Diameter is determined by size mark stamped on connecting rod. see scheme 6 (2) Specification is per 3.937" (100 mm) of rod length.
(1)Diameter is determined by size mark stamped on connecting rod. see scheme 6
(2)Specification is per 3.937" (100 mm) of rod length.

CONNECTING RODS

PISTONS, PISTON PINS & PISTON RINGS SPECIFICATIONS

ApplicationIn. (mm)
Pistons
Clearance.0008-.0031 (.020-.080)
Diameter
3.2L & 3.5L
Size Mark "A"3.6756-3.6760 (93.360-93.370)
Size Mark "B"3.6760-3.6764 (93.370-93.380)
Size Mark "C"3.6764-3.6768 (93.380-93.390)
Pins
Diameter.8660-.8663 (21.997-22.005)
Pin/Rod Interference Fit.0008-.0016 (.020-.041)
Pin/Piston Clearance.0004-.0007 (.010-.017)
Rings
3.2L & 3.5L
No. 1
End Gap.0118-.0157 (.300-.400)
Side Clearance.0006-.0015 (.015-.038)
No. 2
End Gap.0177-.0236 (.450-.600)
Side Clearance.0006-.0015 (.015-.038)
No. 3 (Oil)
End Gap.0059-.0177 (.150-.450)

PISTONS, PINS & RINGS

CYLINDER BLOCK SPECIFICATIONS

ApplicationIn. (mm)
Cylinder Bore
Standard Diameter3.6772-3.6783 (93.400-93.430)
Maximum Diameter3.6823 (93.530)
Maximum Deck Warpage.006 (.15)

CYLINDER BLOCK

ENGINE VALVES & VALVE SPRINGS SPECIFICATIONS

ApplicationSpecification
Face Angle45°
Minimum Margin
Intake & Exhaust(1)
Stem Diameter
Intake
Standard.2346-.2353" (5.959-5.977 mm)
Service Limit.2323" (5.90 mm)
Exhaust
Standard.2343-.2350" (5.952-5.970 mm)
Service Limit.2323" (5.90 mm)
Valve Installed Height (Maximum) (2)
DOHC
Intake1.554" (39.47 mm)
Exhaust1.553" (39.45 mm)
Valve Springs
DOHC
Free Length
Standard1.756" (44.66 mm)
Service Limit1.717" (43.60 mm)
Installed Height1.38" (35.0 mm)
Out-Of-Square.079" (2.0 mm)
Lbs. @ In. (kg @ mm)
Pressure (Valve Closed)196 @ 1.38 (44 @ 35.0)
(1) Information not available from manufacturer. (2) With NEW valve installed. Replace valve seat if greater than specification.
(1)Information not available from manufacturer.
(2)With NEW valve installed. Replace valve seat if greater than specification.

VALVES & VALVE SPRINGS

CYLINDER HEAD SPECIFICATIONS

ApplicationIn. (mm)
Cylinder Head Height5.236 (133.0)
Maximum Allowable Warpage.002 (.05)
Resurface Limit.008 (.20)
Valve Seats
Seat Angle45°
Minimum Seat Width.067 (1.70)
Seat Margin
Intake Valve(1)
Exhaust Valve(1)
Valve Guides
Intake Valve
Valve Guide Installed Height.512 (13.00)
Valve Stem-To-Guide Oil Clearance.0009-.0022 (.023-.056)
Exhaust Valve
Valve Guide Installed Height.512 (13.00)
Valve Stem-To-Guide Oil Clearance.0012-.0025 (.030-.063)
(1) Information not available from manufacturer.
(1)Information not available from manufacturer.

CYLINDER HEAD

CAMSHAFT SPECIFICATIONS

ApplicationIn. (mm)
Camshaft Runout.004 (.10)
End Play (Maximum).005 (.12)
Journal Diameter
Standard1.0225-1.0233 (25.972-25.993)
Service Limit1.0555 (26.810)
Journal Out-Of-Round (Maximum).004 (.10)
Oil Clearance.0011-.0031 (.027-.078)
Lobe Height1.7602 (44.709)
Thrust Clearance
Standard.003-.008 (.07-.20)
Service Limit.01 (.25)

CAMSHAFT

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