DISASSEMBLY
- Remove spark plug with spark plug wrench (commercial service tool).
- Remove valve lifter. Identify installation positions, and store them without mixing them up.
- Remove valve collet. Compress valve spring with valve spring compressor [SST: KV10116200 (J26336-A)] (A), attachment [SST: KV10115900 (J26336-20)] (C) and adapter [SST: KV10109220 (-)] (B). Remove valve collet with magnet hand. CAUTION: When working, take care not to damage valve lifter holes.
- Remove valve spring retainer, valve spring and valve spring seat.
- Push valve stem to combustion chamber side, and remove valve. Identify installation positions, and store them without mixing them up.
- Remove valve oil seals using valve oil seal puller [SST: KV10107902 (J38959)] (A).
- If valve seat must be replaced, refer to " «INSPECTION AFTER DISASSEMBLY»(ref-356257-S33741824582010021300000) ".
- If valve guide must be replaced, refer to " «INSPECTION AFTER DISASSEMBLY»(ref-356257-S33741824582010021300000) ".
- Remove spark plug tube, if necessary. Using pair of pliers, pull spark plug tube out of cylinder head. CAUTION: Take care not to damage cylinder head. Once removed, spark plug tube will be deformed and cannot be reused. Never remove it unless absolutely necessary.
Scheme 245
Scheme 246
- When valve guide is removed, install it. Refer to " «INSPECTION AFTER DISASSEMBLY»(ref-356257-S33741824582010021300000) ".
- When valve seat is removed, install it. Refer to " «INSPECTION AFTER DISASSEMBLY»(ref-356257-S33741824582010021300000) ".
- Install valve oil seals. Install with valve oil seal drift [SST: KV10115600 (J38958)] (A) to match dimension in the figure. Height (b) (Without valve spring seat installed) Intake and exhaust : 14.3 - 14.9 mm (0.563 - 0.587 in)
- Install valve spring seat.
- Install valves. NOTE: Larger diameter valves are for intake side.
- Install valve spring (uneven pitch type). Install narrow pitch (B) end [paint mark (C)] to cylinder head side (valve spring seat side). Paint mark color : Yellowish green
- Install valve spring retainer.
- Install valve collet. Compress valve spring with valve spring compressor [SST: KV10116200 (J26336-A)] (A), attachment [SST: KV10115900 (J26336-20)] (C) and adapter [SST: KV10109220 (-)] (B). Install valve collet with magnet hand. CAUTION: When working, take care not to damage valve lifter holes. Tap valve stem edge lightly with plastic hammer after installation to check its installed condition.
- Install valve lifter. Install it in the original position.
- Install spark plug tube. Press-fit spark plug tube as follows: Remove old liquid gasket adhering to cylinder head mounting hole. Apply liquid gasket to area within approximately 12 mm (0.47 in) from edge of spark plug tube press-fit side. Use genuine high strength thread locking sealant or equivalent. Refer to " «RECOMMENDED CHEMICAL PRODUCT AND SEALANT»(ref-356247-S32913053182010021300000) ". Using drift, press-fit spark plug tube so that its height (A) is as specified in the figure. Standard press-fit height : 37.7 - 38.7 mm (1.484 - 1.524 in) CAUTION: When press-fitting, take care not to deform spark plug tube. After press-fitting, wipe off liquid gasket protruding onto cylinder-head upper face.
- Install spark plug with spark plug wrench (commercial service tool).