2002
Power is supplied at all times
- Through 40-Amp fusible link (Letter "C", located in the fuse and fusible link box)
- To ignition switch terminal No. 1
With ignition switch ON or START position, power is
- Through 15-Amp fuse No. 20, located in the fuse block (J/B)
- To Park/Neutral Position relay terminal No. 1
With ignition switch in START position, power is supplied
- From ignition switch terminal No. 5
- To Park/Neutral Position relay terminal No. 6
Ground is supplied, selector lever in the "P" or "N" position
- To Park/Neutral Position relay terminal No. 2
- Through Park/Neutral Position switch
Park/Neutral position relay is energized and power is supplied
- From ignition switch terminal No. 5
- Through Park/Neutral position relay terminals No. 6 and 7
- To terminal No. 2 of starter motor windings
Starter motor plunger closes and provides a closed circuit between battery and starter motor. Starter motor is grounded to cylinder block. With power and ground supplied, starter motor operates.
2003-2004
Power is supplied at all times
- Through 40-Amp fusible link (Letter "C", located in the fuse and fusible link box)
- To ignition switch terminal No. 1
With ignition switch ON or START position, power is
- Through 15-Amp fuse No. 20 (Located in the fuse block (J/B)
- To Park/Neutral Position relay terminal No. 1
With ignition switch in START position, power is supplied
- From ignition switch terminal No. 5
- To Park/Neutral Position relay terminal No. 5
Ground is supplied, selector lever in the "P" or "N" position
- To Park/Neutral Position relay terminal No. 2
- Through Park/Neutral Position switch
- From body grounds F41 and F39
Park/Neutral position relay is energized and power is supplied
- Through Park/Neutral position relay terminal No. 3
- To terminal No. 2 of starter motor windings
Starter motor plunger closes and provides a closed circuit between battery and starter motor. Starter motor is grounded to cylinder block. With power and ground supplied, starter motor operates.
Cranking Voltage Normal
- Does engine crank normally? If yes, then go to next step. If no, go to step 3 .
- Does engine start? If yes, then starter is OK. Inspection end. If no, starter is OK. Perform further diagnosis of engine mechanical or engine control system.
- Does starter turn? If yes, then check ring gear and starter drive pinion. Once resolved, perform battery test again. If no, then check "B" terminal circuit see «DIAGNOSTIC PROCEDURE 1, CHECK "B" TERMINAL CIRCUIT»(ref-167602-S35944216692004102500000) .
- Is terminal "B" circuit OK? If yes, go to next step. If no, then repair as needed.
- Check "S" terminal circuit, see «DIAGNOSTIC PROCEDURE 2, CHECK "S" TERMINAL CIRCUIT»(ref-167602-S16308009192004102500000) . Is terminal "S" circuit OK? If yes, then go to next step. If no, then repair as needed.
- Does engine turn freely by hand? If yes, then replace starter motor. If no, then perform further diagnosis of engine mechanical or powertrain mechanism. See appropriate article in ENGINES.
Cranking Voltage Low
Compare the engine temperature and the cranking voltage with the specifications. See MINIMUM SPECIFICATION OF CRANKING VOLTAGE REFERENCING COOLANT TEMPERATURE .
- Is voltage less than the specified value? If yes, then go to step 3 . If no, go to next step.
- Does starter turn smoothly? If yes, starter is OK. Inspection end. If no, then go to next step.
- Check "B" terminal circuit, see «DIAGNOSTIC PROCEDURE 1, CHECK "B" TERMINAL CIRCUIT»(ref-167602-S35944216692004102500000) . Is "B" terminal circuit OK? If yes, go to next step. If no, then repair as needed.
- Check "S" terminal circuit, see «DIAGNOSTIC PROCEDURE 2, CHECK "S" TERMINAL CIRCUIT»(ref-167602-S16308009192004102500000) . Is "S" terminal circuit OK? If yes, then go to next step. If no, then repair as needed.
- Does engine turn freely by hand? If yes, then replace starter motor. If no, then perform further diagnosis of engine mechanical or powertrain mechanism. See appropriate article in ENGINES.
| Engine Coolant Temperature | Volts |
|---|---|
| 22°F- -4°F (-30°C- -20°C) | 8.2 |
| 2°F- 14°F (-19°C- -10°C) | 8.7 |
| 16°F- 32°F (-9°C- 0°C) | 9.1 |
| More than 34°F (More than 1°C) | 9.4 |
MINIMUM SPECIFICATION OF CRANKING VOLTAGE REFERENCING COOLANT TEMPERATURE
| Application | Ft. Lbs. (N.m) | |
|---|---|---|
| Mounting Bolt | ||
| Long | 57.1-72.3 (77.5-98.1) | |
| Short | 22.4-30.4 (30.4-41.2) | |
| INCH Lbs. (N.m) | ||
| Battery Cable Stud Nut | (1) | |
| (1) Information is not available from manufacturer. | ||
| (1) | Information is not available from manufacturer. |
TORQUE SPECIFICATIONS (2002)
| Application | Ft. Lbs. (N.m) | |
|---|---|---|
| Mounting Bolt | ||
| Long | 51-59 (69-80) | |
| Short | 36-46 (49-62) | |
| INCH Lbs. (N.m) | ||
| Battery Cable Stud Nut | 89-106 (10-12) | |
| Case Through-Bolt | 35-62 (4-7) | |
| Solenoid Bolt | 35-71 (4-8) | |
TORQUE SPECIFICATIONS (2003-04)
For 2002 model, see STARTER CIRCUIT under STARTING/CHARGING in SYSTEM WIRING DIAGRAMS article in ELECTRICAL.
2003
For 2003 model, see STARTER CIRCUIT under STARTING/CHARGING in SYSTEM WIRING DIAGRAMS article in ELECTRICAL.
2004
For 2004 model, see STARTER CIRCUIT under STARTING/CHARGING in SYSTEM WIRING DIAGRAMS article in ELECTRICAL.