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General Information - Engine Mechanical: Specifications Hyundai Tucson II

Specifications

DescriptionSpecificationsLimit
General
TypeIn-line, Double Overhead Camshaft
Number of cylinder4
Bore86 mm (3.385 in)/88 mm (3.464 in)
Stroke86 mm (3.385 in)/97 mm (3.819 in.)
Total displacement1998 cc (121.92 in)/2359 cc (143.90 cu.in.)
Compression ratio10.5
Firing order1-3-4-2
Valve timing
Intake valve
Opens (ATDC/BTDC)ATDC 7° ~ BTDC 38°
Closes (ABDC)ABDC 67° ~ 22°
Exhaust
Opens (BBDC)BBDC 44° ~ 4°
Closes (ATDC)ATDC 0° ~ 40°
Valve
Valve length
Intake113.18 mm (4.4559 in.)112.93 mm (4.4460 in)
Exhaust105.84 mm (4.1669 in.)105.59 mm (4.1570 in)
Stem O.D.
Intake5.465 ~ 5.480 mm (0.2151 ~ 0.2157 in.)
Exhaust5.458 ~ 5.470 mm (0.2149 ~ 0.2153 in.)
Face angle45.25° ~ 45.75°
Margin
Intake1.02 mm (0.0401 in.)
Exhaust1.09 mm (0.0429 in.)
Valve stem to valve guide clearance
Intake0.020 ~ 0.047 mm (0.00078 ~ 0.00185 in.)0.07 mm (0.00275 in.)
Exhaust0.030 ~ 0.054 mm (0.00118 ~ 0.00212 in.)0.09 mm (0.00354 in.)
Valve guide
Length
Intake43.8 ~ 44.2 mm (1.7244 ~ 1.7401 in.)
Exhaust43.8 ~ 44.2 mm (1.7244 ~ 1.7401 in.)
Valve seat
Width of seat contact
Intake1.16 ~ 1.46 mm (0.0457 ~ 0.0575 in.)
Exhaust1.35 ~ 1.65 mm (0.0531 ~ 0.0649 in.)
Seat angle44.75° ~ 45.10°
Valve spring
Free length47.44 mm (1.8677 in.)
Load19.0 ± 0.6 kg/35.0 mm (41.88 ± 1.32 lb/1.3779 in.)
Squarences39.8 ± 1.2 kg/26.0 mm (87.74 ± 2.64 lb/1.0236 in.)
1.5° MAX.
Valve clearance
Cold(20°C [68°F])
Intake0.17 ~ 0.23 mm (0.0067 ~ 0.0090 in.)0.10 ~ 0.30 mm (0.0039 ~ 0.0118 in.)
Exhaust0.27 ~ 0.33 mm (0.0106 ~ 0.0129 in.)0.20 ~ 0.40 mm (0.0078 ~ 0.0157 in.)
Cylinder head
Flatness of gasket surfaceMax. 0.05 mm (0.0019 in.)
Flatness of manifold mounting surfaceMax. 0.10 mm (0.0039 in.)
Cylinder block
Cylinder bore [2.0/2.4]86.00 ~ 86.03 mm (3.3858 ~ 3.3870 in.)/ 88.00 ~ 88.03 mm (3.4645 ~ 3.4657 in.)
Out-of-round and taper of cylinder boreLess than 0.05 mm (0.0019 in.)
Clearance with piston (To set limits to new parts)0.015 ~ 0.035 mm (0.0005 ~ 0.0013 in.)
Piston
O.D (To set limits to new parts) [2.0/2.4]85.975 ~ 86.0050 mm (3.3848 ~ 3.3860 in.)/ 87.975 ~ 88.005 mm (3.4635 ~ 3.4647 in.)
Ring groove width
No. 11.235 ~ 1.250 mm (0.0486 ~ 0.0492 in.)1.26 mm (0.0496 in.)
No. 21.230 ~ 1.250 mm (0.0484 ~ 0.0492 in.)1.26 mm (0.0496 in.)
Oil ring2.01 ~ 2.03 mm (0.0791 ~ 0.0799 in.)2.05 mm (0.0807 in.)
Piston ring
Side clearance
No. 10.05 ~ 0.08 mm (0.0019 ~ 0.0031 in.)0.1 mm (0.004 in.)
No. 20.04 ~ 0.08 mm (0.0015 ~ 0.0031 in.)0.1 mm (0.004 in.)
Oil ring0.06 ~ 0.15 mm (0.0023 ~ 0.0059 in.)0.2 mm (0.008 in.)
End gap
No. 10.15 ~ 0.30 mm (0.0059 ~ 0.0118 in.)0.6 mm (0.0236 in.)
No. 20.37 ~ 0.52 mm (0.0145 ~ 0.0204 in.)0.7 mm (0.0275 in.)
Oil ring side rail0.20 ~ 0.70 mm (0.0078 ~ 0.0275 in.)0.8 mm (0.0315 in.)
Connecting rod
Bend0.05 mm (0.0020 in.) or less
Twist0.1 mm (0.004 in.) or less
Connecting rod big end to crankshaft side clearance0.100 ~ 0.250 mm (0.0039 ~ 0.010 in.)0.35 mm (0.0138 in.)
Connecting rod bearing
Oil clearance (To seat limits to new parts)0.031 ~ 0.045 mm (0.0012 ~ 0.0017 in.)0.05 mm (0.0078 in.)
Camshaft
Cam heightIntake44.20 mm (1.7401 in.)
Exhaust45.00 mm (1.7716 in.)
Journal O.DIntakeNo. 1Ø 30 mm (1.1811 in.)
No. 2, 3, 4, 5Ø 24 mm (0.9449 in.)
ExhaustNo. 1Ø 36 mm (1.4173 in.)
No. 2, 3, 4, 5Ø 24 mm (0.9449 in.)
Bearing oil clearanceIntakeNo. 10.022 ~ 0.057 mm (0.0008 ~ 0.0022 in.)0.09 mm (0.0035 in.)
No. 2, 3, 4, 50.045 ~ 0.082 mm (0.0017 ~ 0.0032 in.)0.12 mm (0.0047 in.)
ExhaustNo. 10 ~ 0.032 mm (0 ~ 0.0012 in.)
No. 2, 3, 4, 50.045 ~ 0.082 mm (0.0017 ~ 0.0032 in.)0.12 mm (0.0047 in.)
End play0.04 ~ 0.16 mm (0.0015 ~ 0.0062 in.)0.20 mm (0.0047 in.)
Crankshaft
Pin O.D.47.954 ~ 47.972 mm (1.8879 ~ 1.8886 in.)
Journal O.D.51.942 ~ 51.960 mm (2.0449 ~ 2.0456 in.)
End play0.07 ~ 0.25 mm (0.0027 ~ 0.0098 in.)
Crankshaft bearing
Oil clearance0.020 ~ 0.038 mm (0.0007 ~ 0.0014 in.)
Cooling methodWater-cooled, pressurized. Forced circulation with water pump
Radiator
TypePressurized corrugated fin type
Radiator cap
Main valve opening pressure83 ~ 110 kpa (12 ~ 16 psi, 0.83 ~ 1.1 kg/cm 2 )
Vacuum valve opening pressure7 kpa (-100 psi, -0.07 kg/cm 2 ) or less
Thermostat
TypeWax pellet type with jiggle valve
Valve opening temperature82 ± 1.5°C (177 ± 1.8°F)
Full-opening temperature95°C (201°F)
Coolant pumpCentrifugal type impeller
Drive belt
TypeV-ribbed belt
Engine oil
Oil quantityTotal [2.0/2.4]4.7L (4.97 US qt, 4.13 lmp qt)/5.5L (5.81 US qt, 4.84 lmp qt)When replacing a short engine or a block assembly
Oil pan [2.0/2.4]3.8L (4.01 US qt, 3.34 lmp qt)/4.2L (4.44 US qt, 3.69 lmp qt)
Drain and refill [2.0/2.4]4.1L (4.33 US qt, 3.61 lmp qt)/4.6L (4.86 US qt, 4.05 lmp qt)Including oil filter
Oil gradeRecommendation5W-20/GF4&SMIf not available, refer to the recommended API or ILSAC classification and SAE viscosity number.
ClassificationAPI SL, SM or above ILSAC GF3, GF4 or aboveSatisfy the requirement of the API or ILSAC classification.
SAE viscosity gradeRecommended SAE viscosity numberRefer to the " LUBRICATION SYSTEM "
Oil pressure (at 1000 rpm) [2.0/2.4]108 kPa (1.1 kg/cm 2 , 15.6 psi) or above/147 kPa (1.5 kg/cm 2 , 21.3 psi) or aboveOil temperature in oil pan: 110 ± 2°C (230 ± 36°F)

Tightening Torques

ItemN.mKgf.m
Ladder frame bolt[8.8~9.8] + [17.7~20.6] + [27.5~31.4][0.9~1.0] + [1.8~2.1] + [2.8~3.2]
Balance shaft module bolt [2.4L Engine only][22.5~26.5] + [103~107°][2.3~2.7] + [103~107°]
Oil pump bolt [2.0L Engine only][7.8~11.8] + [17.7~21.6] + [27.5~31.4][0.8~1.2] + [1.8~2.2] + [2.8~3.2]
Timing chain cover bolt (8X28)18.6 ~ 22.51.9 ~ 2.3
Timing chain cover bolt (6X25)7.8 ~ 9.80.8 ~ 1.0
Timing chain cover bolt (10X45)39.2 ~ 44.14.0 ~ 4.5
Timing chain cover bolt (10X40)39.2 ~ 44.14.0 ~ 4.5
Oil pan bolt (M6)9.8 ~ 11.81.0 ~ 1.2
Oil pan bolt (M9)30.4 ~ 34.33.1 ~ 3.5
Camshaft bearing cap bolt (M6)[5.9] + [10.8~12.7][0.6] + [1.1~1.3]
Camshaft bearing cap bolt (M8)[14.7] + [27.4~31.4][1.5] + [2.8~3.2]
Cylinder head bolt[32.4~36.3] + [90~95°] + [90~95°][3.3~3.7] + [90~95°] + [90~95°]
Engine hanger bolt27.5 ~ 31.42.8 ~ 3.2
Cylinder head cover bolt[3.9~5.9] + [7.8~9.8][0.4~0.6] + [0.8~1.0]
Crankshaft pulley bolt166.6 ~ 176.417.0 ~ 18.0
Connecting rod bearing cap bolt[17.7~21.6] + [88~92°][1.8~2.2] + [88~92°]
Main bearing cap bolt[14.7] + [27.5~31.4] + [120~125°][1.5] + [2.8~3.2] + [120~125°]
Flywheel bolt117.6 ~ 127.412.0 ~ 13.0
Drive plate bolt117.6 ~ 127.412.0 ~ 13.0
Timing chain tensioner bolt9.8 ~ 11.81.0 ~ 1.2
Timing chain tensioner arm bolt9.8 ~ 11.81.0 ~ 1.2
Timing chain guide bolt9.8 ~ 11.81.0 ~ 1.2
OCV bolt9.8 ~ 11.81.0 ~ 1.2
CVVT bolt53.9 ~ 63.75.5 ~ 6.5
BSM chain tensioner arm bolt [2.4L Engine only]9.8 ~ 11.81.0 ~ 1.2
BSM chain guide bolt [2.4L Engine only]9.8 ~ 11.81.0 ~ 1.2
BSM chain tensioner bolt [2.4L Engine only]9.8 ~ 11.81.0 ~ 1.2
Oil pump chain guide bolt [2.0L Engine only]9.8 ~ 11.81.0 ~ 1.2
Oil pump chain tensioner bolt [2.0L Engine only]9.8 ~ 11.81.0 ~ 1.2
Oil cooler hose & pipe bolt [2.4L Engine only]18.6 ~ 23.51.9 ~ 2.4
Water pump bolt18.6 ~ 23.51.9 ~ 2.4
A/C compressor bracket bolt19.6 ~ 23.52.0 ~ 2.4
Tensioner assy integrated bracket bolt39.2 ~ 44.14.0 ~ 4.5
Water temp. control nut18.6 ~ 23.51.9 ~ 2.4
Water temp. control bolt14.7 ~ 19.61.5 ~ 2.0
Water inlet pipe bolt9.8 ~ 11.81.0 ~ 1.2
Oil level gauge assembly bolt7.8 ~ 11.80.8 ~ 1.2
Ignition coil bolt3.9 ~ 5.90.4 ~ 0.6
Intake manifold bolt18.6 ~ 23.51.9 ~ 2.4
Intake manifold nut18.6 ~ 23.51.9 ~ 2.4
Intake manifold stay bolt18.6 ~ 23.51.9 ~ 2.4
Exhaust manifold heat protector bolt7.8 ~ 11.80.8 ~ 1.2
Exhaust manifold nut49.0 ~ 53.95.0 ~ 5.5
Exhaust manifold stay bolt (M8)18.6 ~ 27.51.9 ~ 2.8
Exhaust manifold stay bolt (M10)51.9 ~ 57.95.3 ~ 5.9
Muffler bolt39.2 ~ 58.84.0 ~ 6.0
Engine cover mounting bracket bolt9.8 ~ 11.81.0 ~ 1.2
Crankshaft position sensor bolt3.9 ~ 5.90.4 ~ 0.6
Oxygen sensor44.1 ~ 49.04.5 ~ 5.0
Knock sensor18.6 ~ 23.51.9 ~ 2.4
Camshaft position sensor9.8 ~ 11.81.0 ~ 1.2
Oil pressure switch7.8 ~ 11.80.8 ~ 1.2
Oil filter11.8 ~ 15.71.2 ~ 1.6