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Engine (G4GC-GSL 2.0L): Specifications Hyundai Tucson I

Cooling System (Mechanical)

SPECIFICATIONS

DescriptionSpecificationsLimit
General
TypeIn-line, Double Overhead Camshaft
Number of cylinder4
Bore82mm (3.228in)
Stroke93.5mm (3.681 in.)
Total displacement1975cc (120.52cu.in.)
Compression ratio10.1
Firing order1-3-4-2
Valve timing
Intake valve
Opens (ATDC)11°
Closes (ABDC)59°
Exhaust
Opens (BBDC)42°
Closes (ATDC)6°
Valve
Valve length
Intake114.34mm (4.5016in.)
Exhaust116.8mm (4.598in.)
Stem O.D.
Intake5.965 ~ 5.98mm (0.2348 ~ 0.2354in.)
Exhaust5.950 ~ 5.965mm (0.2343 ~ 0.2348in.)
Face angle thickness of valve head (Margin)
Intake1.15mm (0.0452in.)0.8mm (0.031 in.)
Exhaust1.35mm (0.0531 in.)1.0mm (0.039in.)
Valve stem to valve guide clearance
Intake0.02 ~ 0.05mm (0.0008 ~ 0.0019in.)0.10mm (0.0039in.)
Exhaust0.035 ~ 0.065mm (0.0014 ~ 0.0026in.)0.13mm (0.0051 in.)
Valve guide
Installed dimension O.D
Intake46mm (1.811 in.)
Exhaust54.5mm (2.146in.)
Service oversize0.05, 0.25, 0.50mm
(0.002, 0.010, 0.020in.) oversize
Valve seat
Width of seat contact
Intake1.1 ~ 1.5mm (0.043 ~ 0.059in.)
Exhaust1.3 ~ 1.7mm (0.051 ~ 0.066in.)
Seat angle45°
Oversize0.3, 0.6mm (0.012, 0.024in.) oversize
Valve spring
Free length48.86mm (1.9236in.)
Load18.8kg/39mm (41.45lb/1.535in.)
Installed height39mm (1.5354in.)
Squareness1.5° MAX.
Valve clearance
Cold (20°C[68°F]) Intake0.20mm (0.0079in.)0.12 ~ 0.28mm (0.0047 ~ 0.0110in.)
Exhaust0.28mm (0.0110 in,)0.20 ~ 0.38mm (0.0079 ~ 0.0150in.)
Cylinder head
Flatness of gasket surfaceMax. 0.03mm (0.0012in.)0.06mm (0.0024in.)
Flatness of manifold mounting surfaceMax. 0.15mm (0.0059in.)0.03mm (0.0012in.)
Oversize rework dimensions of valve seat hole
Intake
0.3mm (0.012in.) O.S.33.300 ~ 33.325mm (1.3110 ~ 1.3120in.)
0.6mm (0.024in.) O.S.33.600 ~ 33.625mm (1.3228 ~ 1.3238in.)
Exhaust
0.3mm (0.012in.) O.S.28.800 ~ 28.821mm (1.1338 ~ 1.1346in.)
0.6mm (0.024in.) O.S.29.100 ~ 29.121mm (1.1456 ~ 1.1465in.)
Oversize rework dimensions of valve guide hole (both intake and exhaust)
0.05mm (0.002in.) O.S11.05 ~ 11.068mm (0.435 ~ 0.4357in.)
0.25mm (0.010in.) O.S11.25 ~ 11.268mm (0.443 ~ 0.4436in.)
0.50mm (0.020in.) O.S11.50 ~ 11.518mm (0.453 ~ 0.4535in.)
Cylinder block
Cylinder bore82.00 ~ 82.03mm (3.2283 ~ 3.2295in.)
Out-of-round and taper of cylinder boreLess than 0.01mm (0.0004in.)
Clearance with piston (To set limits to new parts)0.02 ~ 0.04mm (0.0008 ~ 0.0016in.)
Piston
O.D (To set limits to new parts)81.97 ~ 82.00mm (3.2271 ~ 3.2283in.)
Service oversize0.25, 0.50mm (0.010, 0.020in.) oversize
Piston ring
Side clearance
No.10.04 ~ 0.08mm (0.0015 ~ 0.0031 in.)0.1mm (0.004in.)
No.20.03 ~ 0.07mm (0.0012 ~ 0.0027in.)
End gap
No.10.23 ~ 0.38mm (0.0090 ~ 0.0149in.)1mm (0.039in.)
No.20.33 ~ 0.48mm (0.0130 ~ 0.0189in.)1mm (0.039in.)
Oil ring side rail0.20 ~ 0.60mm (0.0078 ~ 0.0236in.)1mm (0.039in.)
Service oversize0.25, 0.50mm
(0.010, 0.020in.) oversize
Connecting rod
Bend0.05mm (0.0020in.) or less
Twist0.1mm (0.004in.) or less0.4mm (0.0157in.)
Connecting rod big end to crankshaft side clearance0.100 ~ 0.250mm (0.0039 ~ 0.010in.)
Connecting rod bearing
Oil clearance (To seat limits to new parts)0.024 ~ 0.042mm (0.0009 ~ 0.0016in.) 0.25, 0.50, 0.75mm (0.01, 0.02, 0.03in.)
Undersize
Camshaft
Cam height
Intake44.618mm (1.7566in.)44.518mm (1.7527in.)
Exhaust44.518mm (1.7527in.)44.418mm (1.7487in.)
Journal O.D.28mm (1.1023in.)
Bearing oil clearance0.02 ~ 0.061mm (0.0008 ~ 0.0024in.)0.1mm (0.0039in.)
End play0.1 ~ 0.2mm (0.004 ~ 0.008in.)
Crankshaft
Pin O.D.45mm (1.77in.)
Journal O.D.57mm (2.244in.)
Bend0.03mm (0.0012in.) or less
Out-of-round, taper of journal and pin0.01mm (0.0004in.) or less0.030mm (0.0012in.)
End play0.06 ~ 0.260mm (0.0023 ~ 0.010in.)
Undersize rework dimension of pin
0.25mm (0.010in.)44.725 ~ 44.740mm (1.7608 ~ 1.7614in.)
0.50mm (0.020in.)44.475 ~ 44.490mm (1.7509 ~ 1.7516in.)
0.75mm (0.030in.)44.225 ~ 44.240mm (1.7411 ~ 1.7417in.)
Undersize rework dimension of journal
0.25mm (0.010in.)56.727 ~ 56.742mm (2.2333 ~ 2.2339in.)
0.50mm (0.020in.)56.477 ~ 56.492mm (2.2235 ~ 2.2240in.)
0.75mm (0.030in.)56.227 ~ 56.242mm (2.2136 ~ 2.2142in.)
Crankshaft bearing
Oil clearance0.028 ~ 0.046mm (0.0011 ~ 0.0018in.)
Flywheel
Runout0.1mm (0.0039in.)0.13mm (0.0051 in.)
Cooling methodWater-cooled, pressurized. Forced circulation with electrical fan
Coolant
Quantity6 liter (6.3U.S qts, 5.2lmp. qts)
Radiator
TypePressurized corrugated fin type
Radiator cap
Main valve opening pressure83 ~ 110kpa (12 ~ 16psi, 0.83 ~ 1.1 kg/cm 2 )
Vacuum valve opening pressure7kpa (-100psi, -0.07kg/cm 2 ) or less
Thermostat
TypeWax pellet type with jiggle valve
Valve opening temperature82°C (177°F)
Full-opening temperature95°C (201 °F)
Coolant pumpCentrifugal type impeller
Drive belt
TypeV-ribbed belt
Engine coolant temperature sensor
TypeHeat-sensitive thermistor type
Resistance2.31 ~ 2.59Kohms at 20°C (68°F)
Oil pump
Clearance between outer circumference and front case.0.120 ~ 0.185mm (0.0049 ~ 0.0073in.)
Front case tip clearance0.025 ~ 0.069mm (0.0009 ~ 0.0027in.)
Side clearance
Inner gear0.04 ~ 0.085mm (0.0016 ~ 0.0033in.)
Outer gear0.04 ~ 0.09mm (0.0016 ~ 0.0035in.)
Engine oil pressure at 1500 RPM245KPa (2.5kg/cm 2 , 35.5psi)
[Oil temperature is 90 to 110°C (194 to 230°F)]
Relief spring
Free height43.8mm (1.725in.)
Load3.7+/-0.4kg at 40.1 mm (3.15+/-0.88lb/1.578in.)
Air cleaner
TypeDry type
ElementUnwoven cloth type
Exhaust pipe
MufflerExpansion resonance type
Suspension systemRubber hangers

ENGINE GENERAL SPECIFICATIONS

TIGHTENING TORQUE

ItemNmKgf.cmLbf.ft
Cylinder Block
Front engine support bracket bolt and nut35 ~ 50350 ~ 50025 ~ 37
Front roll stopper bracket bolt70 ~ 90700 ~ 90051 ~ 65
Rear roll stopper bracket bolt70 ~ 90700 ~ 90051 ~ 65
Rear engine stopper bracket bolt35 ~ 50350 ~ 50025 ~ 37
Engine Mounting
Right mounting insulator (large) nut90 ~ 110900 ~ 110065 ~ 80
Right mounting insulator (small) nut45 ~ 60450 ~ 60033 ~ 44
Right mounting bracket to engine nuts and bolts50 ~ 65500 ~ 65036 ~ 48
Transmission mount insulator nut90 ~ 110900 ~ 110065 ~ 80
Transmission insulator bracket to side member bolt40 ~ 50400 ~ 50030 ~ 36
Rear roll stopper insulator nut50 ~ 65500 ~ 65036 ~ 48
Rear roll stopper bracket to center member bolts40 ~ 50400 ~ 50030 ~ 36
Front roll stopper insulator nut50 ~ 65500 ~ 65036 ~ 48
Front roll stopper bracket to center member bolts.40 ~ 50400 ~ 50030 ~ 36
Main Moving
Connecting rod cap nut50 ~ 53500 ~ 53036 ~ 39
Crankshaft bearing cap bolt28~32 + (60°~64°)280~320 + (60°~64°)20.6~23.6 + (60°~64°)
Fly wheel (1) bolt120 ~ 1301200 ~ 130088 ~ 95
Drive plate (2) bolt120 ~ 1301200 ~ 130088 ~ 95
Engine cover4 ~ 640 ~ 603 ~ 4
Heat protector15 ~ 20150 ~ 20011 ~15
Water pipe bracket bolts12 ~ 15120 ~ 1509 ~ 11
Cooling system
Alternator support bolt and nut20 ~ 25200 ~ 25014 ~ 18
Alternator lock bolt12 ~ 15120 ~ 1509 ~ 11
Alternator brace mounting bolt20 ~ 27200 ~ 27015 ~ 20
Coolant pump pulley bolts8 ~ 1080 ~ 1006 ~ 7
Coolant pump bolts20 ~ 27200 ~ 27014 ~ 19
Coolant temperature sensor20 ~ 40200 ~ 40015 ~ 30
Coolant inlet fitting nuts15 ~ 20150 ~ 20011 ~ 14
Thermostat housing bolts and nuts15 ~ 20150 ~ 20011 ~ 14
Lubrication system
Oil filter12 ~ 16120 ~ 1609 ~ 12
Oil pan bolts10 ~ 12100 ~ 1207 ~ 9
Oil pan drain plug40 ~ 45400 ~ 45030 ~33
Oil screen bolts15 ~ 22150 ~ 22011 ~ 16
Oil pressure switch13 ~ 15130 ~ 1509.7 ~11
Intake and Exhaust system
Air cleaner body mounting bolts8~ 1080 ~ 1006 ~ 7
Resonator mounting bolts4 ~ 640 ~ 603 ~ 4
Intake manifold to cylinder head nuts and bolts16 ~ 23160 ~ 23012 ~ 17
Intake manifold stay to cylinder block bolts18 ~ 25180 ~ 25013 ~ 18
Throttle body to surge tank nuts15 ~ 20150 ~ 20011 ~ 14
Exhaust manifold to cylinder head nuts43 ~ 55430 ~ 55032 ~ 40
Exhaust manifold cover to exhaust manifold bolts17 ~ 22170 ~ 22012.5 ~ 16
Oxygen sensor to front muffler50 ~ 60500 ~ 60036 ~ 43
Oxygen sensor to exhaust manifold50 ~ 60500 ~ 60036 ~ 43
Front exhaust pipe to exhaust manifold nuts30 ~ 40300 ~ 40022 ~ 29
Front exhaust pipe bracket bolts30 ~ 40300 ~ 40022 ~ 29
Front exhaust pipe to catalytic converter bolts40 ~ 60400 ~ 60029 ~ 43
Main muffler hanger support bracket bolts10 ~ 15100 ~ 1507 ~ 11
Cylinder head
Cylinder head bolts - M1025 + (60°~65°) + 60°~65°)250 + (60°~65°) + (60°~65°)18 + (60°~65°) + (60°~65°)
Cylinder head bolts - M1230 + (60°~65°) + (60°~65°)300 + (60°~65°) +(60°~65°)22 + (60°~65°) + (60°~65°)
Intake manifold nuts18 ~ 25180 ~ 25013 ~ 18
Exhaust manifold nuts43 ~ 55430 ~ 55032 ~ 41
Cylinder head cover bolts8 ~ 1080 ~ 1006 ~ 7
Camshaft bearing cap bolts14 ~ 15140 ~ 15010 ~ 11
Oil control valve bolt10 ~ 12100 ~ 1207.3 ~ 8.8
OCV Filter41 ~ 51410 ~ 51030 ~ 37.6
CVVT unit to exhaust camshaft bolt66 ~ 78660 ~ 78048.7~ 57.5
Rear plate bolts8 ~ 1080 ~ 1006 ~ 7
Timing Belt
Crankshaft pulley bolt170 ~ 1801700 ~ 1800125 ~ 133
Camshaft sprocket bolt100 ~ 1201000 ~ 120074 ~ 89
Timing belt tensioner bolts43 ~ 550430 ~ 55031 ~ 40
Timing belt cover bolts8 ~ 1080 ~ 1006 ~ 7
Front case bolts20 ~ 27200 ~ 27014 ~ 20
Timing belt idler bolt43 ~ 55430 ~ 55031 ~ 40
(1) : Manual Transmission (2) : Automatic Transmission
(1)Manual Transmission
(2)Automatic Transmission

ENGINE TIGHTENING TORQUE SPECIFICATIONS

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