Contents Section: Automatic HVAC System All sections

Heating, Ventilation & Air Conditioning: Overview Hyundai Tiburon II рестайлинг

Automatic HVAC System 34 illustrations ~1261 words

DESCRIPTION

The triple switch is a combination of a medium switch as well as conventional low pressure and high pressure switches. The low pressure switch will turn off to stop compressor operation if refrigerant pressure is low. The high pressure switch will turn off to stop compressor operation if refrigerant pressure is too high. The medium switch will it turn on at a medium level pressure to determine the A/C system is overheating. It will cool the A/C system by operating the radiator fan and the condenser fan at high speed.

  1. Rating load : Inductive load DC 12V, 10~250mA
  2. Applicable voltage range : DC 8V ~ DC 16V
  3. Applicable temperature range : -30°C - 120°C
  4. Applicable refrigerant: R-134a
  5. Insulation resistance : Min. 100Mohms at DC 500V

Operating characteristics (kg/cm 2 )

PressureONOFF
High32.0 ± 2.026.0 ± 2.0
Low2.3 + 0.25/-0.292.0 ± 0.2
Medium18.0 ± 0.814.0 ± 1.2

TRIPLE PRESSURE SWITCH SPECIFICATION

LOW & HIGH

Scheme 1

Scheme 1

MEDIUM

Scheme 2

Scheme 2

Scheme 3

Scheme 3: CONNECTOR

Scheme 4

Scheme 4: CIRCUIT DIAGRAM

The photo sensor is located by the driver side defrost nozzle. In response to the photo intensity level in the vehicle, the sensor will send signals to control module to control the blower level and discharge temperature.

Scheme 5

Scheme 5: DESCRIPTION

Note. Emit intensive light toward driver side and passenger side using a lamp and check the current change between terminals 1 & 2.

Scheme 6

Scheme 6
  1. Water temperature sensor is located at the heater unit.
  2. It detects coolant temperature. Its signal is used for cold engine lockout control. When the driver operates the heater before the engine is warmed up, the signal from sensor causes the heater control unit to reduce blower motor speed until coolant temperature reaches the threshold value.

Scheme 7

Scheme 7: INSPECTION
  1. Ignition "ON"
  2. Using the multi-tester, Measure resistance between terminal "1" and "2" of water temperature sensor. SPECIFICATION COOLANT TEMPERATURE SPECIFICATION Coolant temperature [°C(T)] Resistance (kohms) -30 (-22) 177.49 ± 3% -20 (-4) 97.12 ± 3% -10 (14) 55.27 ± 3% 0 (32) 32.61 ± 3% 20 (68) 12.48 ± 3% 40 (104) 5.33 ± 3% 60 (140) 2.50 ± 3% 80 (176) 1.27 ±3%
  3. If the measured resistance is not specification, substitute with a known-good water temperature sensor and check for proper operation.
  4. If the problem is corrected, replace the water temperature sensor. NOTE: Negative type thermistor that resistance will rise with lower temperature, and reduce with higher temperature.

Scheme 8

Scheme 8: REPLACEMENT

Scheme 9

Scheme 9
  1. Disconnect the negative (-) battery terminal.
  2. Remove the crashpad lower panel(A).
  3. Pull the water temperature sensor out at the heater unit with the clamp (C).
  4. Install in the reverse order of removal. NOTE: Apply caulk to the water temperature sensor. Make sure that there is no air leakage.
  1. The A.Q.S. sensor, located at the center support in front of the engine radiator, detects hazardous elements in ambient air and provides output signals to the control module.
  2. It will detect sulfurous acid gas, carbon dioxide, carbon monoxide, hydrocarbon and allergen.
  3. Sensitivity of used gas sensor Sensitivity at NO2 0.3PPM : more than 2.8 Sensitivity at gasoline 10PPM : less than 0.45
  4. Delay time ON time (on): 5sec. OFF time (off): 0sec.
  1. The air temperature sensor, located at the front of the engine radiator, detects ambient air temperature. It is a negative type thermistor; resistance will increase with lower temperatures, and decrease with higher temperatures.
  2. The sensor output will be used for discharge temperature sensor, sensor fail-safe, temperature regulation door control, blower motor level control, mix mode control and in-car humidity control. R25°C : 30Kohms ± 3% B(0/25): 3754K ± 2% Operation Temp, range : -30°C ~ 80°C

Scheme 10

Scheme 10: CONNECTOR

It will detect interior temperature, which will be used for discharge temperature control, sensor fail-safe, temperature door control, blower motor level control, and A/C auto control.

Scheme 11

Scheme 11: CHARACTERISTICS

Scheme 12

Scheme 12: COMPONENT LOCATION

General performance

  1. Operating temp. : -30°C ~ +80°C
  2. Operating voltage : DC 9V ~ 16V
  3. Rated voltage: DC 12V
  4. Rated load : 4kgf/cm

Potentiometer specification

  1. Rated voltage : DC 12V
  2. Rated watt. : 0.25W (at 40°C)
  3. Operation volt: DC 5V ± 0.5V
  4. Total resistance : 5Kohms ± 10%

Basic performance

  1. Output lock torque : Min 1.76Nm (18kgf/cm) (at DC 12 V)
  2. Rated AMP : Max. 150mA
  3. Lock vol. : Max. 400ma

Potentiometer

Scheme 13

Scheme 13
  1. Characteristics

Scheme 14

Scheme 14: CONNECTOR
Terminal No.1234567
ModeXXWARMCOOLVCC (+)F/BSENSOR GND(-)

ACTUATOR CONNECTOR REFERENCE

Scheme 15

Scheme 15: REPLACEMENT
  1. Disconnect the 7P connector (A) from the temp, actuator (B). Remove the self-tapping screws and the temp, actuator from the heater unit.
  2. Install in the reverse order of removal. After installation, make sure temp, actuator runs smoothly.

Scheme 16

Scheme 16: COMPONENT LOCATION

General performance

  1. Operating temp. : -30°C ~ +80°C
  2. Operating voltage : DC 9V ~ 16V
  3. Rated voltage : DC 12V
  4. Rated load: 4kgf/cm

Potentiometer specification

  1. Rated voltage : DC 12V
  2. Rated watt. : 0.25W (at 40°C)
  3. Operation volt: DC 5V ± 0.5V
  4. Total resistance : 5Kohms ± 10%

Basic performance

  1. Output lock torque : Min 1.76Nm (18kgf/cm) (at DC 12 V)
  2. Rated AMP. : Max 150mA
  3. Lock vol. : Max. 400mA

Potentiometer

Scheme 17

Scheme 17
  1. Characteristics

General performance

  1. Operating temp. : -30°C ~ +80°C
  2. Operating voltage : DC 9V ~ 16V
  3. Rated voltage : DC 12V
  4. Rated load : 4kgf/cm

Scheme 18

Scheme 18: CIRCUIT DIAGRAM

There should be continuity between No.3 and No.4 terminals when power and ground are connected to the No.1 and No.2 terminals, and there should be no continuity when power is disconnected.

  1. Rated voltage : DC 12V
  2. Operation voltage range : DC 10V ~ DC 15V
  3. Rated load current: DC 12V, 25A (Motor lord)

Scheme 19

Scheme 19: CONNECTOR

Scheme 20

Scheme 20: CIRCUIT DIAGRAM

Scheme 21

Scheme 21: COMPONENT LOCATION

Motor: Magnet ø70

ItemSpecifications
TypeDC ferrite20°C or 68°F
Rated voltageDC 12 volts
No load speedMin. 3300rpm
No load currentMax. 3.0A
Rated load5.0kgf.cm
Speed in rated load2900 ± 250rpm
Current in rated loadContinuous
Insulation resistanceMin. 1Mohms
Rotation direction viewed from output (Mtr. shaft)CCW
Operation temp, range30° ~ +80°

ITEM SPECIFICATION CHART

Scheme 22

Scheme 22: CONNECTOR
  1. Rated voltage : DC 12V
  2. Rated load : Blower motor
  3. Standard test Temp. : 20DEG
  4. Operation Temp. : -30DEG ~ +70DEG
  5. Resistor off - Time requirement for blower motor locking
ModeResistor off time (sec)
1200 ± 30
2100 ± 20
355 ± 15

MODE DESCRIPTION CHART

Scheme 23

Scheme 23: CHARACTERISTICS

Scheme 24

Scheme 24: CONNECTOR

Scheme 25

Scheme 25: CIRCUIT DIAGRAM
  1. Rated voltage : DC 12V
  2. Power consumption : Max. 240W
  3. Operating assurance range: -30°C ~ +70°C, 10 ~ 15V
  4. Performance assurance range : -30°C ~ +60°C, 10 ~ 15V

Scheme 26

Scheme 26: CONNECTOR

Scheme 27

Scheme 27: CIRCUIT DIAGRAM AND IMPORTANT PERFORMANCE OF PARTS COMPOSED CIRCUIT
  1. Power transistor: Equivalent to MOTOROLA MJ11032 (Pc = 300W, Ic = 50A)
  2. Fuse : 250V, 15A, 128°C Condenser: 0.22μF, 50V

Scheme 28

Scheme 28: COMPONENTS

Scheme 29

Scheme 29: DESCRIPTION
  1. BLOWER SWITCH The blower switch controls the blowing level of the air conditioning system by controlling blower motor speed. The switch has an electrical circuit containing a resister that will regulate blower motor input voltage to control the motor speed.
  2. MODE SWITCH The mode switch controls air conditioning system discharge location. The switch contains an electrical circuit to control an actuator that is connected to the mode door for discharge control.
  3. TEMPERATURE SWITCH The temperature switch controls the temperature door position that will be used to regulate the air conditioning system's discharge air temperature. The switch includes a rack & pinion and a cable.
  4. INTAKE SWITCH The intake switch controls the intake door used to regulate the intake air flow of the air conditioning system. The switch contains an electrical circuit used to control the actuator that is connected to the intake door.
  5. AIR CONDITIONING SWITCH The air conditioning switch controls the on/off position of the air conditioning system compressor. The switch contains an electrical circuit that will switch on/off the power supply to the relay that is connected to the compressor.
  6. REAR DEFOGGER SWITCH The rear defogger switch is used to defog the rear glass. Switching the switch on, ETACS will output a signal to operate the rear glass heat wire.

Scheme 30

Scheme 30: CONNECTOR CONFIGURATIONS
ConnectorPin No.NameConnectorPin No.Name
Blower switch1MIDDLE HIGHMain switch11SENSOR GROUND
2COMMON12FRE.
3GROUND13REC.
4HIGH14ILL+
5MIDDLE LOW15ILL
6LOW16COMMON (BLOWER)
Main switch1IGN217A/C OUTPUT
2B+18HUMIDITY (Rear defogger)
3GROUND19S/W (Rear defogger)
4MODE ACT. (VENT)20
5MODE ACT. (DEF)21
6MODE F/B22
7TEMP ACT. (WARM)23
8TEMP ACT. (COOL)
9TEMP F/B
10VCC

CONNECTOR REFERENCE

Scheme 31

Scheme 31: BLOWER S/W

Scheme 32

Scheme 32: WIRING DIAGRAM

Scheme 33

Scheme 33: COMPONENTS

Scheme 34

Scheme 34: DESCRIPTION

BUTTON CONTROL AND OPERATION LOGIC

  1. All buttons should be back-up.
  2. Push the button, then the operation sound is made for 0.1 sec. When a S/W is selected, and operation sound is made as well).
NOBUTTONBUTTON FUNCTIONDISPLAYSYSTEM OPERATION
1TEMPTEMP UP/DOWNSet temperature: DisplayControl the discharge air temperature by adjusting the mixture ratio of cold & hot air with the TEMP DOOR. Whenever press the SWITCH, temperature is changed 0.5°C up/down each time. (Each time the operation sound is made for 0.1 sec.) Set 17°C (62°F) as MAX COOL, 32°C (90°F) as MAX HOT. When the switch is turned ON from OFF, the set temperature is displayed as the same before OFF. When changing the set temperature from 17.5°C to 17°C or from 31.5°C to 32°C, the operation sound is made. At 17°C, if the temperature is set below than 17°C or at 32°C, if it is above than 32°C, the operation sound is made 5times at an interval of 0.15 sec. When pushing the TEMP button several times, the set temperature is shifted to another step at an interval of 0.7sec, When engaging the button continuously (keep pushing), only the first shift takes 0.7 sec. but the next shifts take 0.3 sec.
OFF SW AND SYSTEM OPERATION OFF: SYSTEM OFF TEMP: SET TEMPERATURE UP/DOWN
2AUTOAUTO CONTROL"AUTO": DisplayAutomatically control the following items corresponding to the set temperature. TEMP DOOR MODE DOOR INTAKE DOOR BLOWER FAN SPEED A/C When the AUTO mode is off, the word AUTO should not appear. After off the AUTO mode, the system is automatically controlled except for the manually selected SW.
OFF SW AND SYSTEM OPERATION OFF: SYSTEM OFF FAN UP/DOWN: BLOWER FAN SPEED MANUAL CONTROL MODE: DISCHARGE MODE MANUAL CONTROL A/C: A/C ON/OFF MANUAL CONTROL FRE.: FRE. MODE MANUAL CONTROL REC: REC. MODE MANUAL CONTROL DEF: DEF. MODE MANUAL CONTROL, A/C ON, FRE.
3AMBAmbient temperature display"AMB": Display Ambient temperature: Display The other signals: OFFSystem is operated as the same before the AMB SW turned on. When the AMB SW is pushed, the other signals are not appeared but the word AMB and the ambient temperature are displayed for 5 sec, and then the display become the same as the AMB SW is not pushed.
OFF SW AND SYSTEM OPERATION AMB: If the AMB SW is pushed once more when the ambient temperature is displayed, the ambient temperature does not appear and the display become the same as the AMB SW is not pushed. OTHER SWITCHES: If the other switch is pushed except for REARDEF and in-car & ambient/AQS, ambient temperature does not appear and the pushed switch is displayed.
4A/CA/C ON/OFF CONTROL"A": Display/OFF "AUTO": OFFA/C ON/OFF
OFF SW AND SYSTEM OPERATION A/C: A/C ON/OFF MANUAL CONTROL OFF: SYSTEM OFF AUTO: AUTO MODE AUTOMATIC CONTROL
5MODEMODE DOOR CONTROL VENT B/L FOOL MIX"MODE": Display/OFF "AUTO": OffFix the MODE DOOR to one among VENT, B/L, FLOOR and MIX. MODE SW MANUAL CONTROL ORDER : VENT --> B/L --> FLOOR --> MIX --> VENT --> ... At MIX MODE: MIX LOGIC (MIX, FRE., A/C ON)
OFF SW AND SYSTEM OPERATION DEF: DEF MODE MANUAL CONTROL MODE: VENT, B/L, FLOOR & MIX (repeat the order) AUTO: AUTO MODE AUTOMATIC CONTROL
6DEFDEF MODE"DEF": ON "A/C": Display REC. IND: OFF "AUTO": OFFMODE DOOR: Fix to "DEF" INTAKE DOOR: Fix to "FRE." (REC. can be selected) A/C: ON A/C OUTPUT ON/OFF control: Corresponding to the detected temperature by EVAP SENSOR. A/C output should be cut off at 3.5°C or below (ambient temperature). (DISPLAY OFF, A/C SELECT SIGNAL OFF) DEF is prior to "MAX HOT/COOL" function. DEF is prior to "MIX MODE" control.
OFF SW AND SYSTEM OPERATION AUTO: ALL SYSTEM AUTOMATIC CONTROL MODE: DISCHARGE MODE MANUAL CONTROL (DEF Function off) A/C: A/C ON/OFF MANUAL CONTROL DEF: Return to the mode before the DEF S/W selection
7OFFSYSTEM OFFLCD: ONBLOWER FAN SPEED OFF A/C OFF TEMP. DOOR: Fix to the mode before OFF MODE DOOR: Fix to the mode before OFF INTAKE CONTROL: Fix to the mode before OFF After "OFF", at REC, REC. S/W ON (NON-AQS type) Shift to FRE. MODE REC. INDICATOR ON LCD OFF OTHERS: OFF After "OFF", at FRE, FRE. S/W ON (NON-AQS type) Shift to FRE. MODE REC. INDICATOR ON LCD OFF OTHERS: OFF After "OFF", at AQS, AQS/REC. S/W ON (AQS type) Shift to REC. MODE AQS OFF REC. INDICATOR ON LCD OFF OTHERS: OFF After "OFF", AQS ON --> AQS LOGIC After "OFF", AMB S/W ON OFF: The word "AMB" & ambient temperature displays for 5 sec. and then off.
OFF SW AND SYSTEM OPERATION AUTO: AUTO MODE AUTOMATIC CONTROL BLOWER SPEED: Return to MANUAL LOW OTHERS: Return to the mode before OFF A/C A/C ON OTHERS: Return to the mode before OFF MODE MODE: The mode before OFF OTHERS: Return to the mode before OFF DEF MODE: DEF A/C ON INTAKE: FRE. OTHERS: Return to the mode before OFF TEMP TEMP: The mode before OFF OTHERS: Return to the mode before OFF
8REC. (NON-AQS type)REC. MODEIND ON "AUTO" display1. When operating the REC. S/W from FRE. MODE, fix the INTAKE DOOR to REC. MODE or when operating the REC. S/W from REC, fix the INTAKE DOOR to FRE. MODE.
FRE. MODEIND OFF "AUTO" displayOFF SW AND SYSTEM OPERATION REC: FRE./REC. MODE CONTROL OFF SW: ALL MODES (POSSIBLE TO MANUALLY SELECT) AUTO: AUTOMATIC CONTROL (FRE. or REC.)
9FAN UP/DOWNBLOWER FAN SPEED UP/DOWNFAN IND ON/OFFBLOWER MOTOR'S rotation speed is controlled by the current variation of the POWER TRANSISTOR. At AUTO MODE, if FAN is operated UP/DOWN, the FAN SPEED is UP/DOWN on the basis of the present FAN LEVEL. At OFF, if the other SW except for "FAN" is turned ON, the FAN SPEED is gradually increased from LOW to TARGET SPEED Fan speed level and voltage AUTO AIR CONDITIONER: No level (4.5V - B+) AUTO HEATER: No level (4.5V - B+) MANUAL FAN SPEED: 7th level (3.8V - B+) The first shift to another step takes 0.7 sec. If the button is continually engaged, the first shift takes 0.7 sec. And then the next ones take 0.3 sec per each. The operation sound is made for 0.1 sec. At MANUAL 7th level when the UP SW is pushed or at MANUAL 1st level when the DOWN SW is pushed, the operation sound is made 5 times at an interval of 0.15 sec. When shifting 6 to 7 level, or 2 to 1 level, the operation sound is intervalley made each 0.15 sec.
OFF SW AND SYSTEM OPERATION AUTO: AUTO MODE AUTOMATIC CONTROL OFF: SYSTEM OFF FAN UP/DOWN: BLOWER FAN SPEED MANUAL CONTROL
10DEFOGRear glass defoggerDEFOG IND ON/OFFIf the DEFOG SW is pushed, the rear glass defogger operation signal is output to the ETACS and the ETACS turns the DEFOG IND on by the HTD input. While operating the rear glass defogger, if DEFOG SW is pushed, ETACS stops operating the rear glass defogger and turns the DEFOG IND off. After operating the rear glass defogger for 15 minutes by EATCS, DEFOG function is automatically off.
OFF SW AND SYSTEM OPERATION DEFOG: Push the second DEFOG SW, DEFOG function is off.

SYSTEM OPERATION CHART