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2.0L 4-CYLINDER Engine: Specifications Hyundai Tiburon II

Mechanical 4 illustrations ~135 words

SPECIFICATIONS

DescriptionSpecificationLimit
General
TypeIn-line, Double overhead Camshaft
Number of cylinder4
Bore82 mm (3.228 in.)
Stroke93.5 mm (3.681 in.)
Total displacement1975cc (120.52 cu.in.)
Compression ratio10.1
Firing order1-3-4-2
Valve timing(W/0-CVVT)
Intake valve
Opens (BTDC)
Close (ABDC)43°
Exhaust valve
Opens (BBDC)50°
Close (ATDC)
Valve timing (W-CVVT)
Intake valve
Opens (ATDC)11°
Closes (ABDC)59°
Exhaust
Opens (BBDC)42°
Close (ATDC)6
Valve
Valve length
Intake114.34 mm (4.5016 in.)
Exhaust116.8 mm (4.5984 in.)
Stem O.D.
Intake5.965 ~ 5.98 mm (0.2348 ~ 0.2354 in.)
Exhaust5.950 ~ 5.965 mm (0.2343 ~ 0.2348 in.)
Face angle thickness of valve head (Margin)
Intake1.15 mm (0.0452 in.)0.8 mm (0.031 in.)
Exhaust1.35 mm (0.0531 in.)1.0 mm (0.039 in.)
Valve stem to valve guide clearance
Intake0.02 ~ 0.05 mm (0.0008 ~ 0.0019 in.)0.10 mm(0.0039 in.)
Exhaust0.035 ~ 0.065 mm (0.0014 ~ 0.0026 in.)0.13 mm(0.0051 in.)
Valve guide
Intake46 mm (1.811 in.)
Exhaust54.5 mm (2.146 in.)
Service oversize0.025, 0.25, 0.50 mm (0.002, 0.010, 0.020 in.) oversize
Valve seat
Width of seat contact
Intake1.1 ~ 1.5 mm (0.043 ~ 0.059 in.)
Exhaust1.3 ~ 1.7 mm (0.051 ~ 0.066 in.)
Seat angle45°
Oversize0.3, 0.6 mm (0.012, 0.024 in.) oversize
Valve spring
Free length48.86 mm (1.9236 in.)
Load18.3kg / 39 mm, 40.0kg / 30.5 mm
Installed height39 mm (1.5344 in.)
Squareness1.5° or less
Valve clearance (cold)
Intake0.20 mm (0.0079 in.)0.12 ~ 0.28 mm (0.0047 ~ 0.0110 in.)
Exhaust0.28 mm (0.0110 in.)0.20 ~ 0.38 mm (00.0079 ~ 0.0150 in.)
Hot [80°C (176°F)]: only for reference
Intake0.29 mm (0.0114 in.)
Exhaust0.34 mm (0.0134 in.)
Cylinder head
Flatness of gasket surfaceMax. 0.03 mm (0.0012 in.)0.06 mm (0.0024 in.)
Flatness of manifold mounting surfaceMax. 0.15 mm (0.0110 in.)Max. 0.03 mm (0.0118 in.)
Oversize rework dimensions valve seat hole
Intake
0.3 mm (0.012 in.) O.S.33.300 ~ 33.325 mm (1.3110 ~ 1.3120 in.)
0.6 mm (0.024 in.) O.S.33.600 ~ 33.625 mm (1.3228 ~ 1.3238 in.)
Exhaust
0.3 mm (0.012 in.) O.S.28.800 ~ 28.821 mm (1.1338 ~ 1.1346 in.)
0.6 mm (0.024 in.) O.S.29.100 ~ 29.121 mm (1.1456 ~ 1.14665 in.)
Oversize rework dimensions of valve guide hole (both intake and exhaust)
0.05 mm (0.002 in.) O.S.11.05 ~ 11.068 mm (0.435 ~ 0.4357 in.)
0.25 mm (0.010 in.) O.S.11.25 ~ 11.268 mm (0.443 ~ 0.4436 in.)
0.50 mm (0.020 in.) O.S.11.50 ~ 11.518 mm (0.453 ~ 0.4535 in.)
Cylinder block
Cylinder bore82.00 ~ 82.03 mm (3.2289 ~ 3.2295 in.)
Out-of-round taper of cylinder boreLess than 0.01 mm (0.0004 in.)
Clearance with piston (To set limits to new parts)0.02 ~ 0.04 mm (0.0008 ~ 0.0016 in.)
Piston
O.D. (To set limits to new parts)81.97 ~ 82.00 mm (3.2271 ~ 3.2283 in.)
Service oversize0.25, 0.50 mm (0.010, 0.020 in.) oversize
Piston ring
Side clearance
No. 10.04 ~ 0.08 mm (0.0015 ~ 0.0031 in.)0.1 mm (0.004 in.)
No. 20.03 ~ 0.07 mm (0.0012 ~ 0.0027 in.)
End gap
No. 10.23 ~ 0.38 mm (0.0090 ~ 0.0149 in.)1 mm (0.039 in.)
No. 20.33 ~ 0.48 mm (0.0130 ~ 0.0189 in.)1 mm (0.039 in.)
Oil ring side rail0.20 ~ 0.60 mm (0.0078 ~ 0.0236 in.)1 mm (0.039 in.)
Service oversize0.25, 0.50 mm (0.010, 0.020 in.) oversize
Connecting rod bearing
Bend0.05 mm (0.0020 in.) or less
Twist0.1 mm (0.004 in.) or less
Connecting rod big end to crankshaft side clearance0.100 ~ 0.250 mm (0.0039 ~ 0.0098 in.)0.04 mm (0.0157 in.)
Connecting rod bearing
Oil clearance (To set limits to new parts)0.024 ~ 0.044 mm (0.0009 ~ 0.0017 in.)
Undersize0.25, 0.50, 0.75 mm (0.01, 0.20, 0.03 in.)
Camshaft (W/O-CVVT)
Cam lobe height
Intake44.820 mm (1.7646 in.)44.720 mm (1.7606 in.)
Exhaust44.720 mm (1.7606 in.)44.620 mm (1.7567 in.)
Camshaft (W-CVVT)
Cam lobe height
Intake44.618 mm (1.7566 in.)44.518 mm (1.7527 in.)
Exhaust44.518 mm (1.7527 in.)44.418 mm (1.7487 in.)
Journal O.D.28 mm (1.1023 in.)
Bearing oil clearance0.02 ~ 0.061 mm (0.0008 ~ 0.0024 in.)0.1 mm (0.0039 in.)
End play0.1 ~ 0.2 mm (0.004 ~ 0.008 in.)
Crankshaft
Pin O.D.45 mm (1.77 in.)
Journal O.D.57 mm (2.244 in.)
Bend0.03 mm (0.0012 in.) or less
Out-of-round, taper of journal and pin0.01 mm (0.0004 in.) or less
End play0.06 ~ 0.260 mm (0.0023 ~ 0.010 in.)0.30 mm (0.0118 in.)
Undersize rework dimension of pin
0.25 mm (0.010 in.)44.725 ~ 44.740 mm (1.7608 ~ 1.7G14 in.)
0.50 mm (0.020 in.)44.475 ~ 44.490 mm (1.7509 ~ 1.7516 in.)
0.75 mm (0.030 in.)44.225 ~ 44.250 mm (1.7411 ~ 1.7517 in.)
Undersize rework dimension of journal
0.25 mm (0.010 in.)56.727 ~ 56.742 mm (2.2333 ~ 2.2339 in.)
0.50 mm (0.020 in.)56.477 ~ 56.492 mm (2.2235 ~ 2.2240 in.)
0.75 mm (0.030 in.)56.227 ~ 56.242 mm (2.2136 ~ 2.2142 in.)
Flywheel
Runout0.1 mm (0.0039 in.)0.13 mm (0.0051 in.)
Cooling methodWater-cooled, pressurized, Forced circulation with electrical
Coolant
Quantity6 liter (6.3U.S qts., 5.2 lmp. qts)
Radiator
TypePressurized corrugated fin type
Radiator cap
Main valve opening pressure83 ~ 110 kpa (12 ~ 16psi, 0.83 ~ 1.1 kg/cm 2 )
Vacuum valve opening temperature7 kpa (-1.00 psi, -0.07 kg/cm 2 )
Thermostat
TypeWax pellet type with jiggle valve
Valve opening temperature82°C (177°F)
Full-opening temperature95°F (201°F)
Coolant pumpCentrifugal type impeller
Driver belt
TypeV-ribbed belt
Engine coolant temperature sensor
TypeHeat-sensitive thermistor type
Resistance2.31 ~ 2.59Kohms at 20°C (68°F)
Oil pump
Clearance between outer circuference and front case0.120 ~ 0.185 mm (0.0047 ~ 0.0073 in.)
Front clearance0.025 ~ 0.069 mm (0.0009 ~ 0.0027 in.)
Side clearance
Inner gear0.04 ~ 0.085 mm (0.0016 ~ 0.0033 in.)
Outer gear0.04 ~ 0.09 mm (0.0016 ~ 0.0035 in.)
Engine oil pressire at 15 rpm [Oil temperature is 90 to 110°C (194 ~ 230°F]245KPa (2.5kg/cm 2 , 35.5psi)
Relief spring
Free height43.8 mm (1.724 in.)
Load3.7kg at 40.1 mm (3.15lb/1.578 in.)
Air cleaner
TypeDry type
ElementUnwoven cloth type
Exhaust pipe
MufflerExpansion resonance type
Suspension systemRubber hanger

Engine Specifications

Scheme 1

Scheme 1: SERVICE STANDARDS

TIGHTENING TORQUE

ApplicationFt. Lbs. (N.m)
Alternator Brace Bolt15-20 (20-27)
Camshaft Bearing Cap Bolt10-11 (14-15)
Camshaft Sprocket Bolt74-89 (100-120)
Connecting Rod Cap Nut37-39 (50-53)
Coolant Inlet Fitting Nuts11-15 (15-20)
Coolant Pump Bolt15-20 (20-27)
Coolant Temperature Sensor15-30 (20-40)
Crankshaft Bearing Cap Bolt
Step 120-24 (27-33)
Step 2Tighten An Additional 60-65 Degrees
Crankshaft Pulley Bolt125-133 (170-180)
CVVT Unit-To-Exhaust Camshaft Bolt49-58 (66-78)
Cylinder Head Bolt (1)
M10
Step 118 (25)
Step 2Tighten An Additional 60-65 Degrees
Step 3Tighten An Additional 60-65 Degrees
M12
Step 122 (30)
Step 2Tighten An Additional 60-65 Degrees
Step 3Tighten An Additional 60-65 Degrees
Engine Mounts
Front Engine Support Bracket Bolt & Nut25-37 (35-50)
Front Roll Stopper Bracket Bolt51-66 (70-90)
Front Roll Stopper Bracket-To-Center Member Bolts30-37 (40-50)
Front Roll Stopper Insulator Nut37-48 (50-65)
Rear Engine Stopper Bracket Bolt25-37 (35-50)
Rear Roll Stopper Bracket Bolt51-66 (70-90)
Rear Roll Stopper Bracket-To-Center Member Bolt30-37 (40-50)
Rear Roll Stopper Insulator Nut37-48 (50-65)
Right Mounting Bracket-To-Engine Nuts & Bolts37-48 (50-65)
Right Mounting Insulator Nut (Large)66-81 (90-110)
Right Mounting Insulator Nut (Small)33-44 (45-60)
Transaxle Insulator Bracket-To-Side Member Bolts30-37 (40-50)
Transaxle Mount Insulator Nut66-81 (90-110)
Exhaust Components
Exhaust Manifold Cover-To-Exhaust Manifold Bolts11-14 (15-20)
Exhaust Manifold-To-Cylinder Head Nut32-40 (43-55)
Exhaust Pipe-To-Manifold Nut22-30 (30-40)
Front Exhaust Pipe Bracket Bolts22-30 (30-40)
Front Exhaust Pipe-To-Catalytic Converter Bolts29-43 (40-60)
Flexplate-To-Crankshaft Bolt89-96 (120-130)
Flywheel-To-Crankshaft Bolt89-96 (120-130)
Front Case Bolts15-20 (20-27)
Heat Protector Bolts11-15 (15-20)
Intake Manifold Bracket Bolts13-18 (18-25)
Intake Manifold Nuts13-18 (18-25)
Intake Manifold-To-Cylinder Head Nuts & Bolts12-17 (16-23)
OCV Filter30-38 (41-51)
Oil Drain Plug30-33 (40-45)
Oil Filter9-12 (12-16)
Oil Screen Bolt11-16 (15-22)
Oxygen Sensors36-43 (50-60)
Thermostat Housing11-15 (15-20)
Throttle Body-To-Surge Tank Nuts11-15 (15-20)
Timing Belt Idler Bolt31-40 (43-55)
Timing Belt Tensioner Bolt31-40 (43-55)
INCH Lbs. (N.m)
Air Cleaner Body Mounting Bolts71-89 (8-10)
Alternator Lock Bolt106-133 (12-15)
Coolant Pump Pulley Bolts71-89 (8-10)
Cylinder Head Cover Bolts71-89 (8-10)
Engine Cover27-35 (4-6)
Main Muffler Hanger Support Bracket Bolts89-133 (10-15)
Oil Control Valve Bolt89-106 (10-12)
Oil Pan Bolt89-106 (10-12)
Oil Pressure Switch115-133 (13-15)
Rear Plate Bolts71-89 (8-10)
Resonator Mounting Bolts27-35 (4-6)
Timing Belt Cover Bolt71-89 (8-10)
Water Pipe Bracket Bolts106-133 (12-15)
(1) Tighten cylinder head bolts in sequence with engine cold. (Scheme 2) () Tighten in sequence. (Scheme 3)
(1)Tighten cylinder head bolts in sequence with engine cold. (Scheme 2)
()Tighten in sequence. (Scheme 3)

TORQUE SPECIFICATIONS

Scheme 2

Scheme 2

Scheme 3

Scheme 3

Scheme 4

Scheme 4: CHECKING ENGINE OIL
  1. Position the vehicle on a level surface.
  2. Warm up the engine. NOTE: If the vehicle has been out of service for a prolonged period of time, warm up the engine for approximately 20 minutes.
  3. Turn off the engine, and wait 2 or 3 minutes, then check the oil level.
  4. Check that the engine oil level is within the level range indicated on the oil dipstick. If the oil level is found to have fallen to the lower limit (the "L" mark), refill to the "F" mark. NOTE: When refilling, use the same type of engine oil.
  5. Check that the oil is not dirty or contaminated with coolant or gasoline, and that it has the proper viscosity.