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Engine (G6DB-GSL 3.3): Specifications Hyundai Sonata V рестайлинг

Mechanical

SPECIFICATION

DescriptionSpecificationsLimit
General
TypeV-type, DOHC
Number of cylinders6
Bore92 mm (3.6220 in)
Stroke83.8 mm (3.2992 in)
Total displacement3,342 cc (203.86 cu. in)
Compression ratio10.4
Firing order1-2-3-4-5-6
Valve timing
IntakeOpens (ATDC)14°
Closes (ABDC)62°
ExhaustOpens (BBDC)42°
Closes (ATDC)6°
Cylinder head
Flatness of gasket surfaceLess than 0.05 mm (0.0019 in) [Less than 0.02 mm (0.0008 in) / 150 x 150]
Flatness of manifold mountingIntakeLess than 0.1 mm (0.0039 in) [Less than 0.03 mm (0.001 in)/110 x 110]
ExhaustLess than 0.1 mm (0.0039 in) [Less than 0.03 mm (0.001 in)/110 x 110]
Camshaft
Cam heightLH CamshaftIntake46.3 mm
Exhaust45.8 mm
RH CamshaftIntake46.3 mm
Exhaust45.8 mm
Journal outer diameterLH.RH camshaftIntakeNo. 1: 27.964 ~ 27.980 mm (1.1009 ~ 1.1016 in) No. 2,3,4: 23.954 ~ 23.970 mm (0.9430 ~ 0.9437 in)
ExhaustNo. 1: 27.964 ~ 27.980 mm (1.1009 ~ 1.1016 in) No. 2,3,4: 23.954 ~ 23.970 mm (0.9430 ~ 0.9437 in)
Bearing oil clearanceLH, RH camshaftIntakeNo. 1: 0.020 ~ 0.057 mm (0.0008 ~ 0.0022 in) No. 2,3,4: 0.030 ~ 0.067 mm (0.0012 ~ 0.0026 in)
ExhaustNo. 1: 0.020 ~ 0.057 mm (0.0008 ~ 0.0022 in) No. 2,3,4: 0.030 ~ 0.067mm (0.0012 ~ 0.0026 in)
End play0.056 ~ 0.064 mm (0.0022 ~ 0.0025 in)
Valve
Valve lengthIntake105.27 mm (4.1445 in)
Exhaust105.50 mm (4.1535 in)
Stem outer diameterIntake5.465 ~ 5.480 mm (0.2151 ~ 0.2157 in)
Exhaust5.458 ~ 5.470 mm (0.2149 ~ 0.2153 in)
Face angle45.25° ~ 45.75°
Thickness of valvehead(margin)Intake1.56 ~ 1.86 mm (0.06142 ~ 0.07323 in)
Exhaust1.73 ~ 2.03 mm (0.06811 ~ 0.07992 in)
Valve stem to valve guide clearanceIntake0.020 ~ 0.047 mm (0.00078 ~ 0.00185 in)0.07mm (0.00275 in)
Exhaust0.030 ~ 0.054 mm (0.00118 ~ 0.00212 in)0.09 mm (0.00354 in)
Valve guide
Inner diameterIntake5.500 ~ 5.512 mm (0.2165 ~ 0.2170 in)
Exhaust5.500 ~ 5.512 mm (0.2165 ~ 0.2170 in)
LengthIntake41.8 ~ 42.2 mm (1.6457 ~ 1.6614 in)
Exhaust41.8 ~ 42.2 mm (1.6457 ~ 1.6614 in)
Valve seat
Width of seat contactIntake1.15 ~ 1.45 mm (0.05118 ~ 0.05709 in)
Exhaust1.35 ~ 1.65 mm (0.05315 ~ 0.06496 in)
Seat angleIntake44.75° ~ 45.10°
Exhaust44.75° ~ 45.10°
Valve spring
Free length43.86 mm (1.7267 in)
Load19.3 ± 0.8 kg/34.0 mm (42.7 ± 1.8 lb/1.3386 in)
42.3 ± 1.3kg/24.2 mm (93.3 ± 2.9 lb/0.9527 in)
Out of squarenessLess than 1.5°
MLA
MLA outer diameterIntake34.964 ~ 34.980 mm (1.3765 ~ 1.3772 in)
Exhaust34.964 ~ 34.980 mm (1.3765 ~ 1.3772 in)
Cylinder head tappet bore inner diameterIntake35.000 ~ 35.025 mm (1.3779 ~ 1.3789 in)
Exhaust35.000 ~ 35.025 mm (1.3779 ~ 1.3789 in)
MLA to tappet bore clearanceIntake0.020 ~ 0.061 mm (0.0008 ~ 0.0024 in)0.07mm (0.0027 in)
Exhaust0.020 ~ 0.061 mm (0.0008 ~ 0.0024 in)0.07mm (0.0027 in)
Valve clearance
Intake0.17 ~ 0.23 mm (0.0067 ~ 0.0090 in)0.10 ~ 0.30mm (0.0039-0.0118 in)
Exhaust0.27 ~ 0.33 mm (0.0106 ~ 0.0129 in,)0.20 ~ 0.40mm (0.0078~0.0157 in)
Cylinder block
Cylinder bore92.00 ~ 92.03 mm (3.6220 ~ 3.6232 in)
Flatness of gasket surfaceLess than 0.05 mm (0.0019 in) [Less than 0.02 mm (0.0008 in)/150 x 150]
Piston
Piston outer diameter91.97 ~ 92.00 mm (3.6209 ~ 3.6220 in)
Piston to cylinder clearance0.02 ~ 0.04 mm (0.0008 ~ 0.0016 in)
Ring groove widthNo. 1 ring groove1.23 ~ 1.25 mm (0.0484 ~ 0.0492 in)1.26 mm (0.0496 in)
No. 2 ring groove1.22 ~ 1.24 mm (0.0480 ~ 0.0488 in)1.26 mm (0.0496 in)
Oil ring groove2.01 ~ 2.03 mm (0.0791 ~ 0.0799 in)2.05 mm (0.0807 in)
Piston ring
Side clearanceNo. 1 ring0.04 ~ 0.078 mm (0.0016 ~ 0.0031 in)0.1 mm (0.004 in)
No. 2 ring0.03 ~ 0.07 mm (0.0012 ~ 0.0027 in)0.1 mm (0.004 in)
Oil ring0.06 ~ 0.15mm (0.0024 ~ 0.0059 in)0.2mm (0.008 in)
End gapNo. 1 ring0.17 ~ 0.32 mm (0.0067 ~ 0.0126 in)0.6 mm (0.0236 in)
No. 2 ring0.32 ~ 0.47 mm (0.0126 ~ 0.0185 in)0.7 mm (0.0275 in)
Oil ring0.20 ~ 0.70 mm (0.0078 ~ 0.0275 in)0.8 mm (0.0315 in)
Piston pin
Piston pin outer diameter23.001 ~ 23.006 mm (0.9055 ~ 0.9057 in)
Piston pin hole inner diameter23.016 ~ 23.021 mm (0.9061 ~ 0.9063 in)
Piston pin hole clearance0.01 ~ 0.02 mm (0.0039 ~ 0.0078 in)
Connecting rod small end inner diameter22.974 ~ 22.985 mm (0.9045 ~ 0.9049 in)
Connecting rod small end hole clearance0.016 ~ 0.032 mm (0.0006 ~ 0.0012 in)
Connecting rod
Connecting rod big end inner diameter58.000 ~ 58.018 mm (2.2834 ~2.2842 in)
Connecting rod bearing oil clearance0.030 ~ 0.048 mm (0.0012 ~ 0.0019 in)
Side clearance0.1 ~ 0.25 mm (0.0039 ~ 0.0098 in)
Crankshaft
Main journal outer diameter68.942 ~ 68.960 mm (2.7142 ~ 2.7149 in)
Pin journal outer diameter54.954 ~ 54.972 mm (2.1635 ~ 2.1642 in)
Main bearing oil clearance0.022 ~ 0.040 mm (0.0008 ~ 0.0016 in)
End play0.10 ~ 0.28 mm (0.0039 ~ 0.0110 in)
Oil pump
Relief valve opening pressure450 ~ 550 kPa (4.59 ~ 5.61 kgf/cm 2 ,65.28 ~ 79.79 psi)
Engine oil
Oil quantity (Total)5.9L (6.23 U.S. qts, 5.19 lmp.qts)
Oil quantity (Oil pan)5.5L (5.81 U.S. qts, 4.84 lmp.qts)
Oil quantity (Oil filter)0.4L (0.42 U.S. qts, 0.35 lmp.qts)
Oil qualityAbove SJ or SL
Oil pressure130 kPa (1.32 kgf/cm 2 , 18.77 psi) [at 1000 rpm, 110°C (230°F)]
Cooling system
Cooling methodForced circulation with electrical fan
Coolant quantity8.9L (9.40 U.S. qts, 7.83 lmp.qts)
ThermostatTypeWax pellet type
Opening temperature82 ± 2°C (179.6 ± 35.6°F)
Fully opened temperature95°C (203°F)
Full lift10 mm (0.3937 in)
Radiator capMain valve opening pressure93.16 ~ 122.58 kpa (0.95 ~ 1.25 kg/cm 2 , 13.51 ~ 17.78 psi)
Vacuum valve opening pressure0.98 ~ 4.90 kpa (0.01 ~ 0.05 kg/cm 2 , 0.14 ~ 0.71 psi)
Water temperature sensor
TypeThermister type
Resistance20°C (68°F)2.31 ~ 2.59 Kohms
80°C (176°F)0.3222 Kohms

GENERAL SPECIFICATION

TIGHTENING TORQUE

ItemQuantityNmKgf.mLbf.ft
Crankshaft pulley bolt1284.2 ~ 303.829.0~31.0209.76 ~ 224.22
Timing chain cover bolt B1718.62~21.561.9 ~2.213.74~ 15.91
Timing chain cover bolt C49.80~ 11.761.0 ~ 1.27.23 ~ 8.68
Timing chain cover bolt D158.80 ~ 68.806.0 ~ 7.043.40 ~ 50.63
Timing chain cover bolt E158.80 ~ 68.806.0 ~ 7.043.40 ~ 50.63
Timing chain cover bolt F224.50 ~ 26.462.5 ~ 2.718.08~ 19.53
Timing chain cover bolt G421.56~23.522.2 ~ 2.415.91 ~ 17.36
Timing chain cover bolt H19.80~ 11.761.0~1.27.23 ~ 8.68
Timing chain cover bolt 119.80 ~ 11.761.0~1.27.23 ~ 8.68
Timing chain cover bolt J19.80~ 11.761.0 ~ 1.27.23 ~ 8.68
Cam to cam guide bolt49.80~ 11.761.0~ 1.27.23 ~ 8.68
Timing chain auto tensioner bolt29.80 ~ 11.761.0~1.27.23 ~ 8.68
Timing chain auto tensioner nut29.80~11.761.0~1.27.23 ~ 8.68
Timing chain tensioner arm bolt218.62~21.561.9~2.213.74~ 15.91
Timing chain guide bolt419.60~24.502.0 ~ 2.514.17~ 18.08
Oil pump chain cover bolt39.80 ~ 11.761.0~1.27.23 ~ 8.68
Oil pump chain tensioner bolt19.80~ 11.761.0 ~ 1.27.23 ~ 8.68
Oil pump chain guide bolt29.80~ 11.761.0~ 1.27.23 ~ 8.68
Oil pump chain sprocket bolt118.62~21.561.9 ~2.213.74~ 15.91
Lower oil pan bolt139.80~ 11.761.0 ~ 1.27.23 ~ 8.68
Drive belt auto tensioner bolt(M12)196.04 ~ 99.969.8 ~ 10.270.88 ~ 73.78
Drive belt auto tensioner bolt(M8)117.64~21.561.8~2.213.02~15.91
Drive belt idler bolt153.90 ~ 57.825.5 ~ 5.939.78 ~ 42.67
OCV(oil control valve) bolt29.80~ 11.761.0~ 1.27.23 ~ 8.68
Cylinder head bolt1639.2+ 120°+ 90°4.0+ 120°+ 90°28.93+120°+ 90°
Cylinder head bolt118.62~23.521.9 ~2.413.74~ 17.36
CVVT & exhaust cam sprocket bolt464.68 ~ 76.446.6 ~ 7.847.74 ~ 56.42
Camshaft bearing cap bolt329.80~ 11.761.0 ~ 1.27.23 ~ 8.68
Cylinder head cover bolt389.80 ~ 11.761.0 ~ 1.27.23 ~ 8.68
Connecting rod bearing bolt1219.60 + 90°2.0 + 90°14.46 + 90°
Main bearing cap bolt849.00 + 90°5.0 + 90°36.16 + 90°
Main bearing cap bolt819.60 + 120°2.0 + 120°14.46 + 120°
Main bearing cap bolt629.40~31.363.0 ~ 3.221.70~23.14
Oil drain cover bolt69.80 ~ 11.761.0~1.27.23 ~ 8.68
Rear oil seal case bolt69.80~ 11.761.0~ 1.27.23 ~ 8.68
Baffle plate bolt129.80~ 11.761.0~1.27.23 ~ 8.68
Upper oil pan bolt169.80~ 11.761.0 ~ 1.27.23 ~ 8.68
Knock sensor bolt215.68~23.521.6 ~2.411.57~ 17.36
Drive plate bolt871.54~75.467.3 ~ 7.752.80 ~ 55.69
Oil filter24.502.518.08
Oil drain bolt134.30~44.103.5 ~ 4.525.31 ~ 32.55
Oil pump bolt319.60~23.522.0 ~ 2.414.47~17.36
Oil filter body bolt109.80~ 11.761.0~ 1.27.23 ~ 8.68
Oil filter body cover bolt119.80~ 11.761.0~ 1.27.23 ~ 8.68
Water vent hose bolt29.80~ 11.761.0~ 1.27.23 ~ 8.68
Water pump bolt621.56~23.522.2 ~ 2.415.91 ~ 17.36
Water pump bolt69.80~ 11.761.0 ~ 1.27.23 ~ 8.68
Water pump pulley bolt47.84 ~ 9.800.8~ 1.05.78 ~ 7.23
Water temp, control nut618.62~23.521.9~2.413.74~ 17.36
Water inlet pipe bolt316.66~19.601.7~2.012.30~ 14.47
Air vent pipe bolt29.80~ 11.761.0 ~ 1.27.23 ~ 8.68
Intake manifold bolt618.62~23.521.9 ~2.413.74~17.36
Intake manifold nut218.62~23.521.9~2.413.74~17.36
Surge tank bolt59.80~ 11.761.0~ 1.27.23 ~ 8.68
Surge tank nut29.80~ 11.761.0 ~ 1.27.23 ~ 8.68
Breather pipe bolt29.80 ~ 11.761.0 ~ 1.27.23 ~ 8.68
Surge tank bracket bolt227.44~31.362.8 ~ 3.220.25 ~ 23.14
ETC bracket bolt215.68~25.481.6 ~ 2.611.57~18.80
Exhaust manifold nut1639.20~44.104.0 ~ 4.528.93 ~ 32.55
Heat proctor bolt816.66~21.561.7 ~2.212.30~ 15.91
Front muffler239.20 ~ 58.804.0 ~ 6.028.93 ~ 43.40

TIGHTENING TORQUE SPECIFICATION

See also:
• COMPONENT LOCATION
• FRONT AXLE

More articles — Engine (G6DB-GSL 3.3)