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2.7L 6-CYLINDER Engine: Specifications Hyundai Sonata V

Mechanical 7 illustrations

SPECIFICATIONS

DescriptionSpecificationLimit
General
TypeV-type, DOHC
Number of cylinder6
Bore86.7 mm (3.4133 in.)
Stroke75 mm (2.9528 in.)
Total displacement2,656cc
Compression ratio10 : 1
Firing order1-2--3-4--5-6
Valve timing
Intake valve
Open (BTDC)
Close (ABDC)46°
Exhaust valve
Open (BBDC)44°
Close (ATDC)
CamshaftCogged typee belt
Driver mechanism
Cam height
Intake43.95 ~ 44.15 mm (1.7303 ~ 1.7382 in.)43.45 mm (1.7106 in.)
Exhaust43.95 ~ 44.15 mm (1.7303 ~ 1.7382 in.)43.45 mm (1.7106 in.)
Journal diamenter25.964 ~ 25.980 mm (1.0222 ~ 1.0228 in.)25.914mm
Bearing oil clearance0.02 ~ 0.061 mm (0.0007 ~ 0.0024 in.)(1.0202 in.)
Endplay0.1 ~ 0.15 mm (0.0039 ~ 0.0059 in.)0.1 mm (0.0039 in.)
Cylinder head
Flatness of cylinder head surfaceMax. 0.03 mm (0.0012 in.)0.05 mm (0.0020 in.)
Flatness of manifold mounting surface
IntakeMax. 0.15 mm (0.0059 in.)0.15 mm (0.0059 in.)
ExhaustMax. 0.15 mm (0.0059 in.)0.15 mm (0.0059 in.)
Valve guide hole diameter
0.05 (0.002) O.S.11.05 ~ 11.068 mm (0.435 ~ 0.436 in.)
0.25 (0.010) O.S.11.25 ~ 11.268 mm (0.443 ~ 0.444 in.)
0.50 (0.020) O.S.11.50 ~ 11.518 mm (0.453 ~ 0.453 in.)
Intake valve seat ring hole diameter. 0.3 (0.012) O.S.3.300 ~ 33.325 mm (1.311 ~ 1.312 in.)
Exhaust valve seat ring hole diameter 0.3 (0.012) O.S.28.600 ~ 28.621 mm (1.126 ~ 1.127 in.)
Valve
Overall length
Intake96.1 mm (3.783 in.)
Exhaust97.15 mm (3.825 in.)
Stem diameter
Intake5.965 ~ 5.98 mm (0.235 ~ 0.2354 in.)
Exhaust5.95 ~ 5.965 mm (0.234 ~ 0.235 in.)
Face angle45° ~ 45.5°
Margin
Intake1.0 mm (0.0394 in.)0.5 mm (0.0197 in.)
Exhaust1.3 mm (0.0512 in.)0.8 mm (0.0315 in.)
Clearance (stem- to- guide)
Intake0.02 ~ 0.05 mm (0.0008 ~ 0.0020 in.)0.10 mm (0.0039 in.)
Exhaust0.035 ~ 0.065 mm (0.0014 ~ 0.0026 in.)0.15 mm (0.0059 in.)
Valve spring
Free height42.5 mm (1.6732 in.)41.5 mm (1.6339 in.)
Load21.9 kg/ 35 mm (48.4 lb/1.3780 in.)21.9 kg/34 mm (48.4 lb/ 1.3386 in.)
Out of squarenessMax 1.5°Max 3°
Piston
Diameter (Standard)86.68 ~ 86.71 mm (3.413 ~ 3.414 in.)
Clearance (Piston -to - cylinder)0.01 ~ 0.03 mm (0.0004 ~ 0.0012 in.)
Ring groove width
No. 11.230 ~ 1.250 mm (0.0484 ~ 0.0492 in.)
No. 21.220 ~ 1.240 mm (0.0480 ~ 0.0488 in.)
Oil2.515 ~ 2.535 mm (0.0990 ~ 0.0998 in.)
Piston for service0.25 mm (0.010 in.), 0.50 mm (0.020 in.)
Piston ring
Number of rings per piston3
Compression ring
Oil ring2
Compression ring type1
No.1Inner bevel type
No.2Under cut type
Oil ring type3-piece type
Ring end gap
No.10.20 ~ 0.35 mm (0.0079 ~ 0.0138 in.)0.8 mm (0.031 in.)
No.20.37 ~ 0.52 mm (0.0146 ~ 0.0205 in.)0.8 mm (0.031 in.)
Oil ring side rail0.2 ~ 0.7 mm (0.0079 ~ 0.0276 in.)1.0 mm (0.039 in.)
Ring side clearance
No.10.03 ~ 0.07 mm (0.0012 ~ 0.0028 in.)0.1 mm (0.004 in.)
No.20.25 mm (0.010 in.), 0.50 mm (0.020 in.)0.1 mm (0.004 in.)
Rings for sevice
Connecting rod2,450 ~ 12,255 N (250 ~ 1,250 kg, 551 ~ 2,755 lb)
Piston pin installation force
Bend0.10 ~ 0.25 mm (0.0039 ~ 0.0098 in.) 0.05 mm or less/100 mm0.4 mm (0.016 in.)
Bearing oil clearance(0.0020 in. or less/3.937 in.) 0.018 ~ 0.036 mm (0.0007 ~ 0.0014 in.)0.1 mm (0.004 in.)
Crankshaft
Journal O.D.61.982 ~ 62.000 mm (2.4402 ~ 2.4409 in.)
Pin O.D.47.982 ~ 48.000 mm (1.8891 ~ 1.8898 in.)
Out-of-round of journal and pinMax. 0.003 mm (0.00012 in.)
Taper of journal and pinMax. 0.005 mm (0.00020 in.)
End play0.070 ~ 0.250 mm (0.0028 ~ 0.0098 in.)0.4 mm (0.016 in.)
Main bearing oil clearance0.004 ~ 0.022 mm (0.0002 ~ 0.0009 in.)0.1 mm (0.004 in.)
Cylinder block
Cylinder bore86.7 mm (3.4134 in.)
Flatness of gasket surfaceMax. 0.03 mm (0.0012 in.)0.05 mm (0.002 in.)
Out-of-round of cylinder boreMax. 0.02 mm (0.0008 in.)
Oil pump
Body clearance0.100 ~ 0.181 mm (0.0039 ~ 0.0071 in.)
Side clearance0.040 ~ 0.095 mm (0.0016 ~ 0.0037 in.)
Relief spring
Free length43.8 mm (1.724 in.)
Load4.6 kg/ 39.3 mm (10.lb /1.547 in.)
Oil filter
TypeCartridge, full flow
Engine oil pressure50 kPa (7.3 psi) or more
[Conditions: Oil temperature is 75 to 90°C (167 to 194°F)]
Cooling methodEngine coolant cooling, forced circulation with electric fan
Cooling system quantity7.0 lit (7.4 U.S.qts., 6.1 lmp.qts.) [For V6]
Thermostat
TypeWax pellet type with jiggle valve
Normal opening temperature82 ± 2.0°C (179.6 ± 35.6°F)
Opening temperature range80°C ~ 84°C ( 176 ~ 183.2°F)
Wide open temperature95°C (203°F)
Radiator cap
Main valve opening pressure107.9 ± 14.7 kPa (1.1 ± 0.15 kg/cm 2 , 15.64 ± 2.13 psi)
Main valve closing pressure83.4 kPa (0.85 kg/ cm 2 , 12.1 psi)
Vacuum valve opening pressure6.86 kPa (-0.07 kg/ cm 2 , -1.00 psi)
Air cleaner
TypeDry
ElementPaper
Exhaust pipe
MufflerExpansion resonance type
Suspension systemRubber hangers

GENERAL SPECIFICATIONS

Scheme 214

Scheme 214: SERVICE STANDARD

Scheme 215

Scheme 215: COOLANT

Scheme 216

Scheme 216: SEALANT

TORQUE SPECIFICATIONS

ApplicationFt. Lbs. (N.m)
Alternator Mounting Bracket-To-Engine14-22 (20-30)
Alternator Mounting Bolt14-22 (20-30)
Alternator Mounting Nut14-22 (20-30)
Air Intake Surge Tank
Mounting Bolt/Nut11-15 (15-20)
Surge Tank Stay11-15 (15-20)
Auto Tensioner Arm Fixed Bolt14-20 (20-27)
Camshaft Sprocket Bolt66-81 (90-110)
Coolant Inlet Fitting Bolt13-15 (17-20)
Coolant Pump-To-Engine Bolt11-16 (15-22)
Coolant Temperature Sensor15-30 (20-40)
Connecting Rod Cap Bolt
Step 112-15 (16-20)
Step 2Tighten An Additional 90-94 Degrees
Crankshaft
Main Bearing Cap Bolt (1)
M7 Bolt
Step 110-14 (13-19)
Step 2Tighten An Additional 90-94 Degrees
M10 Bolt
Step 120-24 (27-33)
Step 2Tighten An Additional 90-94 Degrees
Pulley Bolt133-140 (180-190)
Cylinder Head Bolt (2)
Step 118 (25)
Step 2Tighten An Additional 58-62 Degrees
Step 3Tighten An Additional 43-47 Degrees
Drive Belt Pulley Bolt26-41 (35-55)
Drive Belt Tensioner Bolt15-20 (20-27)
Drive Plate & Adaptor Bolt54-57 (73-77)
Engine Mounts
Engine Hanger Bracket-To-Engine15-20 (20-27)
Engine Mounting Bracket Bolt44-59 (60-80)
Engine Support Bracket Stud22-30 (30-40)
Engine Mounting Bracket Nut44-59 (60-80)
Engine Mounting Insulator Bolt30-41 (40-55)
Front Roll Stopper Bracket-To-Subframe Bolt30-41 (40-55)
Front Roll Stopper Insulator Bolt & Nut37-48 (50-65)
Rear Roll Stopper Insulator Bolt & Nut37-48 (50-65)
Exhaust Manifold-To-Cylinder Head Nut22-26 (30-35)
Exhaust Pipe
Catalytic Converter-To-Center Exhaust Pipe Nut22-30 (30-40)
Center Exhaust Pipe-To-Main Muffler Nut22-30 (30-40)
Pipe-To-Manifold Nut22-30 (30-40)
Pipe-To-Catalytic Converter Bolt30-44 (40-60)
Flywheel Bolt54-57 (73-77)
Intake Manifold Mounting Bolt/Nut(3) 14-15 (19-21)
Oil Filter9-12 (12-16)
Oil Pan Bolt
Lower Pan (4)(5)
Upper Pan(6)
Oil Pan Drain Plug26-33 (35-45)
Oil Pan Screen Bolt11-16 (15-22)
Oil Pressure Switch11-16 (15-22)
Oil Pump Relief Valve Plug30-37 (40-50)
Oxygen Sensor30-37 (40-50)
Power Steering Pump Bracket-To-Cylinder Head Bolt13-19 (17-26)
Power Steering Pump-To-Bracket Bolt13-19 (17-26)
Spark Plug15-22 (20-30)
Starter
Bolt20-25 (27-34)
Nut14-22 (19-30)
Thermostat Housing13-15 (17-20)
Throttle Body-To-Surge Tank Bolt11-15 (15-20)
Timing Belt Assembly
Auto Tensioner Pulley Bolt32-41 (43-55)
Idler Pulley Bolt37-44 (50-60)
Tensioner Arm Fixed Bolt26-41 (35-55)
Transaxle Mount
Bracket Bolt/Nut30-41 (40-55)
Insulator Bolt66-81 (90-110)
INCH Lbs. (N.m)
Accelerator Bracket Bolt35-53 (4-6)
Air Cleaner Body Bolt71-106 (8-12)
Crank Position Sensor44-53 (5-6)
Cylinder Head Cover Bolts71-89 (8-10)
Delivery Pipe Installation Bolt89-133 (10-15)
Exhaust Manifold Heat Shield Bolt106-133 (12-15)
Fuel Hose Clamp-To-Cylinder Head Bolt106-133 (12-15)
Main Muffler Hanger Support Bracket Bolt89-133 (10-15)
Oil Level Gauge Guide Bolt106-133 (12-15)
Oil Pump
Case Bolt106-133 (12-15)
Cover Screw71-106 (8-12)
Oil Seal Case Bolt89-106 (10-12)
Rear Plate89-106 (10-12)
Transaxle Mounting Plate89-106 (10-12)
Timing Belt Assembly Cover Bolt89-106 (10-12)
(1) Tighten in sequence. see scheme 8 (2) Tighten in sequence with engine cold. (Scheme 217) (3) Tighten in sequence. (Scheme 218) (4) Tighten in sequence. (Scheme 219) (5) Tighten to 89-106 INCH Lbs. (10-12 N.m). (6) Tighten in sequence. (Scheme 220)
(1)Tighten in sequence. see scheme 8
(2)Tighten in sequence with engine cold. (Scheme 217)
(3)Tighten in sequence. (Scheme 218)
(4)Tighten in sequence. (Scheme 219)
(5)Tighten to 89-106 INCH Lbs. (10-12 N.m).
(6)Tighten in sequence. (Scheme 220)

TORQUE SPECIFICATIONS

Scheme 217

Scheme 217

Scheme 218

Scheme 218

Scheme 219

Scheme 219

Scheme 220

Scheme 220