Engine Block: Component Locations Honda S2000 I

Special Tools Required

1. Driver 07749-0010000
2. Driver attachment 07948-SB00101

Scheme 221

Scheme 222

Scheme 223

Scheme 224

Scheme 225

Scheme 226

Scheme 227

1. Remove all of the old liquid gasket from the lower block mating surfaces, bolt, and bolt holes.
2. Clean the lower block mating surfaces.
3. Check the connecting rod bearing clearance with plastigauge (see «CONNECTING ROD BEARING REPLACEMENT»(ref-221323-S35206234692006022400000) ).
4. Check the main bearing clearance with plastigauge (see «CRANKSHAFT MAIN BEARING REPLACEMENT»(ref-221323-S02907981752006022400000) ).
5. Install the bearing halves in the engine block and connecting rods.
6. Apply new engine oil to the main bearings and rod bearings.
7. Hold the crankshaft so rod journal No. 2 and rod journal No. 3 are straight up, and lower the crankshaft into the engine block.
8. Install the thrust washers (A) on both edges of the No. 4 main bearing recess.
9. Apply new engine oil to the threads of the connecting rod bolts.
10. Seat the rod journals into connecting rod No. 1 and connecting rod No. 4. Install the connecting rod caps and bolts finger-tight. Install the caps so the bearing recess is on the same side as the recess in the rod.
11. Rotate the crankshaft clockwise, and seat the journals into connecting rod No. 2 and connecting rod No. 3. Install the connecting rod caps and bolts finger-tight.
12. Tighten the connecting rod bolts in sequence to 25 N.m (2.5 kgf.m, 18 lbf.ft).
13. Tighten the connecting rod bolts an additional 90 °.
14. Apply liquid gasket, P/N 08717-0004, 08718-0001, 08718-0003, or 08718-0009, evenly to the engine block mating surface of the lower block. NOTE: Do not install the parts if 4 minutes or more have elapsed since applying liquid gasket. Instead, reapply liquid gasket after removing old the residue.
15. Put the lower block on the engine block.
16. Tighten the bearing cap bolts is sequence to 29 N.m (3.0 kgf.m, 22 lbf.ft).
17. Tighten the bearing cap bolts an additional 60 °.
18. Tighten the 8 mm bolts in sequence to 22 N.m (2.2 kgf.m, 16 lbf.ft).
19. Use the special tools to drive a new oil seal squarely into the block to the specified installed height.
20. Measure the distance between the crankshaft (A) and oil seal (B). Oil Seal Installed Height: 5.5-6.5 mm (0.22-0.26 in.)
21. Install the oil pump (see «INSTALLATION»(ref-221324-S11682642682006022400000) ).
22. Install the cam chain (see «CAM CHAIN INSTALLATION»(ref-221322-S34674341402006022400000) ).

Scheme 228

Scheme 229

1. Remove any old liquid gasket from the oil pan mating surfaces, bolts, and bolt holes.
2. Clean and dry the oil pan mating surfaces.
3. Apply liquid gasket, P/N 08717-0004, 08718-0001, 08718-0003, or 08718-0009, evenly to the engine block mating surface of the oil pan. Install the oil pan. NOTE: Do not install the parts if 4 minutes or more have elapsed since applying liquid gasket. Instead, reapply liquid gasket after removing the old residue.
4. Tighten the bolts in two or three steps. In the final step, tighten all bolts, in sequence, to 12 N.m (1.2 kgf.m, 8.7 lbf.ft).
5. After assembly, wait at least 30 minutes before filling the engine with oil.

Seal driver 07LAD-PT3010A

Scheme 230

1. Clean and dry the crankshaft oil seal housing.
2. Using the seal driver, drive in the crankshaft oil seal until the driver bottoms against the chain case.

1. Driver 07749-0010000
2. Driver attachment 07948-SB00101

Scheme 231

Scheme 232

1. Clean and dry the crankshaft oil seal housing.
2. Use the special tools to drive a new oil seal squarely into the block to the specified installed height.
3. Measure the distance between the crankshaft (A) and oil seal (B). Oil Seal Installed Height: 5.5-6.5 mm (0.22-0.26 in.)